JPS62171437A - Coil and its manufacture - Google Patents

Coil and its manufacture

Info

Publication number
JPS62171437A
JPS62171437A JP999986A JP999986A JPS62171437A JP S62171437 A JPS62171437 A JP S62171437A JP 999986 A JP999986 A JP 999986A JP 999986 A JP999986 A JP 999986A JP S62171437 A JPS62171437 A JP S62171437A
Authority
JP
Japan
Prior art keywords
coil
core material
terminal
terminals
core
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP999986A
Other languages
Japanese (ja)
Inventor
Masao Sasaki
正夫 佐々木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Original Assignee
Toshiba Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Corp filed Critical Toshiba Corp
Priority to JP999986A priority Critical patent/JPS62171437A/en
Publication of JPS62171437A publication Critical patent/JPS62171437A/en
Pending legal-status Critical Current

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  • Windings For Motors And Generators (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

PURPOSE:To easily connect coil terminals to a substrate and enable the coils of high torque to be manufactured, by connecting the terminals after the core of a circular cross section is wound up with a conductor plate, and by executing the post processes of a pressre-applying process, a resin-molding process, and the like, based on the core and the terminals for positioning. CONSTITUTION:By a process for coating a core 2 made of a tough pitch copper pipe, with bonding agent and for winding up the core with a conductor plate 1 provided with an insulating and bonding layer by 100 turns and for molding a cylindrical unit 3, a terminal-connecting process for connecting circular-column- formed terminals 4 to the outer peripheral surface of the cylindrical unit 3 by soldering so that the terminals may be arranged in parallel with the axial core direction, a pressure-applying process for applying pressure to the cylindrical unit 3 placed between a pair of molding instruments 5, 6 and for obtaining the moldings 7 of a sector cross-section, a molding process for arranging the moldings 7 in a plurality of molds and for obtaining a molded unit 8, a slicing process for slicing the unit 8 and obtaining a mold-sliced coil 9, and an assembling process for fitting the coil 9 on a substrate with solder, the coils of high torque can be manufactured.

Description

【発明の詳細な説明】 〔発明の技術分野〕 この発明はコイル及びその製造方法に係り、特に小形モ
ータなどの電機子の製造に好適な方法に関する。
DETAILED DESCRIPTION OF THE INVENTION [Technical Field of the Invention] The present invention relates to a coil and a method for manufacturing the same, and particularly to a method suitable for manufacturing an armature such as a small motor.

〔発明の技術的背景とその問題点〕[Technical background of the invention and its problems]

フラットモータ(扁平モータ)はダイレ汐りトドライブ
タイプのレコードプレーヤ用モータ、オデオ、ビデオ機
器、フロッピンディスク用モータ。
Flat motors are direct drive type record player motors, audio and video equipment, and floppy disc motors.

その他、家電機器、産業用機器などに用いられているこ
と周知である。これらの家電製品、OA機器は小形化、
可搬性、高性能の向上等の要*に基づき普及している。
In addition, it is well known that it is used in home appliances, industrial equipment, etc. These home appliances and OA equipment are becoming smaller and
It is becoming popular based on key factors such as improved portability and high performance.

とくに量産品に多用されつ\ある。このようなことから
生産性の向上1歩留り。
It is being used especially in mass-produced products. Because of this, productivity can be improved by one yield.

量産技術の確立、性能特性の向上が要求されている。従
来電子コイルの形状は断面丸状、又は平角状の絶縁被覆
線を捲回してコイルとしている。最近の技術では捲回し
たコイルをモールドする技術が開発されている。
There is a need to establish mass production technology and improve performance characteristics. Conventionally, electronic coils are formed by winding an insulated wire with a round or rectangular cross section. Recently, a technology has been developed to mold a wound coil.

しかしながら、絶縁被覆線を捲回してコイル化する方法
は精密/」・形モータコイル製作後、基板端子との接続
に多くの時間と精度の問題があった。
However, the method of winding the insulated wire to form a coil is very precise, and after manufacturing the motor coil, it takes a lot of time and requires precision to connect to the board terminals.

コイル製作後注形等モールド化している技術が公開され
ているがその改喪が望まれている。
The technology of molding, such as casting after coil production, has been disclosed, but it is hoped that it will be revised.

〔発明の目的〕[Purpose of the invention]

本発明は、上記の点に対してなされたもので。 The present invention has been made in view of the above points.

小形化すればする程困難なコイルの端子と基板接続を簡
単し、しかも、高トルクコイル及びその製造を可能とす
るコイルの製造方法を提供するものである。
To provide a coil manufacturing method that simplifies the connection between a coil terminal and a board, which is difficult as the size is reduced, and also enables high torque coil and manufacturing thereof.

〔発明の概要〕[Summary of the invention]

本発明のコイルの製造方法は、断面円形の芯材のまわり
に導体板を捲回したのち端子を接続し、これら芯材及び
端子を位置決め基準として、扇形筒状体を得るための加
圧工程、複数の扇形筒状体をモールド成形により一体化
するための樹脂成形工程等の後工程を行うようにしたも
のである。
The method for manufacturing a coil of the present invention includes a pressurizing process in which a conductor plate is wound around a core material having a circular cross section, terminals are connected, and a fan-shaped cylindrical body is obtained using these core materials and terminals as positioning standards. , a post-process such as a resin molding process for integrating a plurality of fan-shaped cylindrical bodies by molding is performed.

また、本発明のコイルは、外周部に端子が連接されたモ
ールド部にほぼ扇形をなす複数のモールドスライスコイ
ルを等配して保持させたものである。
Further, the coil of the present invention has a plurality of substantially sector-shaped molded slice coils equally distributed and held in a molded portion having terminals connected to the outer periphery thereof.

〔発明の実施例〕[Embodiments of the invention]

以下1本発明の一実施例を図面を参照して詳述する。 An embodiment of the present invention will be described below in detail with reference to the drawings.

この実施例のコイルの製造方法は、第1図及び第2図に
示すように1例えば厚さ18μm、例えば150℃の電
気炉にて表面に均一な酸化被膜が形成された大きさ80
mX2.5mの圧延鋼箔板上にエポキシ樹脂などの絶縁
性接着層を設けてなる導体板(1)を例えば直径4龍の
無酸素鋼パイプからなる芯材(2)に接着剤を10〜2
0μm程度に薄く塗布しつつ100回程捲回し筒状体(
3)を成形する捲回工程と、筒状体(3)の外周面に円
往状の端子(4)を筒状体(3)の細心方向と平行とな
るようにはんだ付けにより接続する端子接続工程(第3
図参照)と、一対の成形具(5)。
As shown in FIGS. 1 and 2, the manufacturing method of the coil of this embodiment is as follows:
A conductor plate (1) made of a rolled steel foil plate of 2.5 m x 2.5 m with an insulating adhesive layer such as epoxy resin is coated with an adhesive for 10 to 10 minutes to a core material (2) of an oxygen-free steel pipe with a diameter of 4 mm. 2
The cylindrical body (
3) and a terminal in which a circular terminal (4) is connected to the outer peripheral surface of the cylindrical body (3) by soldering so as to be parallel to the fine direction of the cylindrical body (3). Connection process (3rd
(see figure) and a pair of forming tools (5).

(6)により筒状体(3)を挟圧して3〜5 tonで
加圧し筒状体(3)を横断面が扇形の成形体(力を得る
加圧工程(第4図及び第5図参照)と、成形体(7)・
・・を4〜9個等配してモールド型(図示せず)に配置
しこのモールド型にモールド剤に浸漬してモールド体(
8)を得る注形工程(第6図参照)と、モールド体(8
)を細心方向に直角方向にワイヤーソー又はバンドソー
を用いてスライスしてモールドスライスコイル(9)・
・・を得るスライス工程と、モールドスライスコイル(
9)をフラットモータ用の基板CIO+にはんだ付けに
より装着する組立工程(第7図参照)とからなっている
。しかして、捲回工程においては。
(6), the cylindrical body (3) is compressed to a pressure of 3 to 5 tons, and the cylindrical body (3) is formed into a molded body with a fan-shaped cross section (pressing process to obtain force (see Figs. 4 and 5). ) and the molded body (7).
4 to 9 pieces are arranged equally in a mold (not shown), and the mold is immersed in a molding agent to form a mold body (
8) and the casting process (see Figure 6) to obtain the molded body (8).
) in a direction perpendicular to the fine direction using a wire saw or a band saw to make a molded slice coil (9).
The slicing process to obtain ... and the molded slicing coil (
9) to the flat motor board CIO+ by soldering (see FIG. 7). However, in the winding process.

芯材(2)の長さは導体板(1)の幅よりも長<、シた
がって芯材(2)の両端は、筒状体(3)から所定量突
出するように捲回が行れるようになっている。また。
The length of the core material (2) is longer than the width of the conductor plate (1), so both ends of the core material (2) are wound so that they protrude a predetermined amount from the cylindrical body (3). It is now possible to Also.

端子(4)の長さも、筒状体(3)の長さよりも長く、
端子(4)の両端が筒状体(3)の両端面より突出する
ように部子接続が行れるようになっている。さらに。
The length of the terminal (4) is also longer than the length of the cylindrical body (3),
The components can be connected so that both ends of the terminal (4) protrude from both end surfaces of the cylindrical body (3). moreover.

成形具(5)は、下部用のものであり、直方体をなし。The forming tool (5) is for the lower part and has a rectangular parallelepiped shape.

7字溝(Ll)が形成されている。他方、成形具(6)
は。
A figure 7 groove (Ll) is formed. On the other hand, the forming tool (6)
teeth.

上部用のものであり平板状をなしている。しかして、加
圧工程においては、まず筒状体(3)をVf−溝顛中に
載置したのち、端子が成形共(5)の上面aりに接触す
るように位置決めを行う。上記V字溝α@の深さは、v
J状体(3)の半径よりも小さく設定する。
It is for the upper part and has a flat plate shape. Therefore, in the pressurizing step, the cylindrical body (3) is first placed in the Vf groove, and then positioned so that the terminal contacts the upper surface a of the molded body (5). The depth of the above V-shaped groove α@ is v
The radius is set smaller than the radius of the J-shaped body (3).

したがって、筒状体(3)は1位置決め時において。Therefore, the cylindrical body (3) is in one position.

その半分以上が、上面αυから出ている状態である。More than half of it is protruding from the upper surface αυ.

この位置決め終了後、成形具(6)を矢印(2)方向に
加圧し、前記成形体(7)を得る。この成形体(力にお
ける端子(4)の取付位置は、前述の位置決めにより。
After this positioning is completed, the molding tool (6) is pressed in the direction of arrow (2) to obtain the molded body (7). The mounting position of the terminal (4) in this molded body (forced) is determined by the positioning described above.

所定位置となっている。また、成形体(7)の両端部に
おいて突出している芯材(2)は、加圧を受けず丸形の
ままである。この芯材(2)と端子(4)との位置精度
は、0.1〜0.2闘の範囲となるように、捲回工程及
び端子接続工程において調整する。しかして。
It is in place. Further, the core material (2) protruding from both ends of the molded body (7) remains round without being pressurized. The positional accuracy between the core material (2) and the terminal (4) is adjusted in the winding process and the terminal connection process so that it is within the range of 0.1 to 0.2 degrees. However.

次の注形工程においては、芯材(2)と端子(4)とを
基準にしてモールド型に配列する。つまり、第6図に示
すように、成形体(7)の扇頂部分が求心方向をむくよ
うに配列する。モールド剤としては、エポキシ樹脂、ポ
リイミド、ポリフェニールサルファイド等の固着剤にメ
ルク、ガラス、金属酸化物等の充填材を混合したもので
ある。さらに1組立工程においては、モールド体(8)
の芯材(2)・・・と端子(4)・・・が、基板(10
)における端子(13)・・・、(4)・・・に対応し
て。
In the next casting step, the core material (2) and the terminals (4) are arranged in a mold with reference to them. That is, as shown in FIG. 6, the fan top portions of the molded bodies (7) are arranged so as to face the centripetal direction. The molding agent is a mixture of a fixing agent such as epoxy resin, polyimide, polyphenyl sulfide, etc., and a filler such as Merck, glass, metal oxide, etc. Furthermore, in one assembly process, the mold body (8)
The core material (2)... and the terminal (4)... are connected to the board (10
) in correspondence to terminals (13)..., (4)...

同一の位置関係をもってあらかじめ設定されているので
、接続がすこぶる容易となる。
Since they are preset with the same positional relationship, connection is extremely easy.

以上のように、この実施例のコイルの製造方法は、芯材
(2)を中心に導体板(1)を捲回したのち、芯材(2
)と一定の位置関係に端子(4)を取付け、これら芯材
(2)及び端子(4)を基準として、前記加圧工程、注
形工程及び組立工程を行うようにしている。したがって
、コイルの設定位置精度が向上し、基板α■への組込み
を高精度で行うことができるようになるとともに、磁気
特性が向上する。とくに、芯材(2)として、断面円形
のものを用いているので。
As described above, the method for manufacturing the coil of this example involves winding the conductor plate (1) around the core material (2), and then winding the conductor plate (1) around the core material (2).
) and the terminal (4) is attached in a fixed positional relationship with the core material (2) and the terminal (4), and the above-mentioned pressurizing process, casting process, and assembly process are performed with these core material (2) and terminal (4) as a reference. Therefore, the precision of the positioning of the coil is improved, and it becomes possible to incorporate the coil into the substrate α■ with high precision, and the magnetic properties are improved. Especially since a core material (2) with a circular cross section is used.

捲回作業が容易となることはもとより、端子(4)と芯
材(2)との位置精度誤差が0.1〜0.2m11以下
となり。
Not only does the winding work become easier, but the positional accuracy error between the terminal (4) and the core material (2) is 0.1 to 0.2 m11 or less.

後工程を高能率かつ高精度で行うことができる格別の効
果を奏す。
This has the extraordinary effect of allowing post-processing to be carried out with high efficiency and precision.

つぎに、この実施例のコイルは、第7図に示すように、
4個の扇形薄板状のコイル片(7a)・・・と。
Next, the coil of this example is as shown in FIG.
Four fan-shaped thin plate coil pieces (7a)...

これらコイル片(7a)・・・の扇頂部を配置中心に向
けて等配位置にて保持する円形の樹脂板(8a)とから
なっている。しかして、各コイル片(7a)は、銅パイ
プを切断して得られた芯材(2a)と、この芯材(2a
)のまわりにたとえば100回程度捲回され両面にエポ
キシ樹脂などの絶縁性接着層が形成され且つ扇形に変形
加工された導電体(1a)と、この導電体(1a)の−
側部の外周部側にはんだ付けられた棒状の端子(4a)
とからなっている。一方、樹脂板(8a)は、たとえば
エポキシ樹脂などにより円形板状に形成されている。そ
うして、中央部に位置決め用の透孔(13)が穿設され
ている。
It consists of a circular resin plate (8a) that holds the fan tops of these coil pieces (7a) in equidistant positions toward the center of arrangement. Thus, each coil piece (7a) is made of a core material (2a) obtained by cutting a copper pipe, and a core material (2a) obtained by cutting a copper pipe.
), for example, about 100 times, an insulating adhesive layer such as epoxy resin is formed on both sides, and the conductor (1a) is deformed into a fan shape.
Rod-shaped terminal (4a) soldered to the outer peripheral side of the side part
It consists of On the other hand, the resin plate (8a) is formed into a circular plate shape using, for example, epoxy resin. Then, a through hole (13) for positioning is bored in the center.

しかして、上記構成のコイルは、樹脂板(8a)により
コイル片(7a)・・−を定位置に一体保持しているの
で、ステータ基板への組込みを確定に行うことができる
。また、端子(4a)・・・を有しているので。
In the coil having the above structure, the coil pieces (7a) are integrally held in a fixed position by the resin plate (8a), so that the coil can be reliably assembled into the stator board. Also, since it has a terminal (4a)...

後工程における電気的接続を容易に行うことができる。Electrical connections in post-processes can be easily made.

なお、上記実施例の捲回工程においては、導体板(1)
に接着剤を塗布しながら捲回しているが、接着剤を塗布
することなく1例えば150回程度捲回し、しかるのち
、はんだ付けlこより、端子(4)を接続してもよい。
In addition, in the winding process of the above embodiment, the conductor plate (1)
Although the wire is wound while applying adhesive, it is also possible to wind the wire one time, for example, about 150 times without applying adhesive, and then connect the terminal (4) by soldering.

この場合も、上記実施例と同様の効果を奏する。また、
芯材(2)としては1円形パイプに限ることなく、中実
円形棒でもよい。
In this case as well, the same effects as in the above embodiment can be achieved. Also,
The core material (2) is not limited to a single circular pipe, but may also be a solid circular rod.

〔発明の効果〕〔Effect of the invention〕

この発明のコイルの製造方法は1円形芯材と端子とを基
準として1M形成形体にするための加圧工程、モールド
体を得るための注形工程及び基板に実装するための組立
工程を行っているので、コイルの製造を高精度かつ高能
率で行うことができる。しかも、コイルの設定位置精度
が向上する結果、磁気特性が高くなる。
The method for manufacturing a coil of the present invention includes performing a pressurizing process to form a 1M formed body based on a circular core material and a terminal, a casting process to obtain a molded body, and an assembly process to mount it on a board. As a result, coils can be manufactured with high precision and efficiency. Furthermore, as a result of improving the positional accuracy of the coil, the magnetic properties are improved.

また1本発明のコイルは1組立性が良好で、電気的接続
を容易に行うことができるので、自動化に適合するもの
となっている。
Furthermore, the coil of the present invention is easy to assemble and can be electrically connected easily, making it suitable for automation.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の一実施例のコイルの製造方法の工程図
、第2図ないし第6図は第1区の各工程の説明図、第7
図は本発明の一実施例のコイルの斜視図である。 (1):導体板、    (2) :芯 材。 (3)二部状体、    (4) :端 子。 (7):成形体、    (8):モールド体。 (9):モールドスライスコイル、 (1a) :導電体、    (2a) :芯 材。 (4a):端 子、     (7a) :コイル片。 (Sa) :樹脂板。 代理人 弁理士  則 近 憲 佑 同     竹 花 喜久男 第6図  第5図 第7図
FIG. 1 is a process diagram of a method for manufacturing a coil according to an embodiment of the present invention, FIGS. 2 to 6 are explanatory diagrams of each process in the first section, and FIG.
The figure is a perspective view of a coil according to an embodiment of the present invention. (1): Conductor plate, (2): Core material. (3) Two-part body, (4): Terminal. (7): Molded body, (8): Mold body. (9): Molded sliced coil, (1a): Conductor, (2a): Core material. (4a): Terminal, (7a): Coil piece. (Sa): Resin plate. Agent Patent Attorney Noriyuki Chika Yudo Kikuo Takehana Figure 6 Figure 5 Figure 7

Claims (2)

【特許請求の範囲】[Claims] (1)芯材及び少なくとも片面に絶縁被膜が形成され且
つこの芯材のまわりに捲回され且つほぼ扇形に形成され
た導電体及びこの導電体の外周部に連接された端子を有
す複数の板状コイル片と、これらコイル片を扇頂部位を
配置中心に向けて等配位置にて保持する円形の樹脂板と
を具備することを特徴とするコイル。
(1) A plurality of conductors having a core material, an insulating coating formed on at least one side, a conductor wound around the core material, and formed in a substantially fan shape, and a terminal connected to the outer periphery of the conductor. A coil characterized in that it comprises plate-shaped coil pieces and a circular resin plate that holds these coil pieces at equidistant positions with the top of the fan facing toward the center of arrangement.
(2)断面円形の芯材のまわりに少なくとも片面に絶縁
被膜を有する帯状導電体板を捲回し筒状体を形成する捲
回工程と、この捲回工程により得られた筒状体の外周面
に上記芯材と平行な棒状の端子を固着する端子接続工程
と、上記芯材及び上記端子を基準として上記筒状体を横
断面がほぼ扇形の成形体に加圧変形させる加圧工程と、
この加圧工程にて得られた複数の成形体を上記芯材及び
上記端子を基準として複数個等配させ樹脂により一体成
形してモールド体を得る樹脂成形工程とからなることを
特徴とするコイルの製造方法。
(2) A winding step of forming a cylindrical body by winding a band-shaped conductor plate having an insulating coating on at least one side around a core material having a circular cross section, and the outer peripheral surface of the cylindrical body obtained by this winding process. a terminal connecting step of fixing a rod-shaped terminal parallel to the core material, and a pressurizing step of pressurizing and deforming the cylindrical body into a molded body having a substantially fan-shaped cross section with reference to the core material and the terminal;
A coil characterized in that it consists of a resin molding step in which a plurality of molded bodies obtained in this pressurizing step are equally distributed with reference to the core material and the terminal and integrally molded with resin to obtain a molded body. manufacturing method.
JP999986A 1986-01-22 1986-01-22 Coil and its manufacture Pending JPS62171437A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP999986A JPS62171437A (en) 1986-01-22 1986-01-22 Coil and its manufacture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP999986A JPS62171437A (en) 1986-01-22 1986-01-22 Coil and its manufacture

Publications (1)

Publication Number Publication Date
JPS62171437A true JPS62171437A (en) 1987-07-28

Family

ID=11735531

Family Applications (1)

Application Number Title Priority Date Filing Date
JP999986A Pending JPS62171437A (en) 1986-01-22 1986-01-22 Coil and its manufacture

Country Status (1)

Country Link
JP (1) JPS62171437A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63220735A (en) * 1987-03-09 1988-09-14 Sony Chem Corp Flat coil
JPH0654506A (en) * 1992-07-31 1994-02-25 Hitachi Ltd Brushless dc motor and its manufacture
US20120248930A1 (en) * 2011-03-30 2012-10-04 Hitachi Metals, Ltd. Wound core, electromagnetic component and manufacturing method therefor, and electromagnetic equipment
WO2018168058A1 (en) * 2017-03-14 2018-09-20 株式会社日立製作所 Axial gap dynamo-electric machine

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60144131A (en) * 1983-12-29 1985-07-30 Pioneer Electronic Corp Manufacture of flat air core coil
JPS60241750A (en) * 1984-05-14 1985-11-30 Toshiba Corp Manufacture of stator of brushless motor

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60144131A (en) * 1983-12-29 1985-07-30 Pioneer Electronic Corp Manufacture of flat air core coil
JPS60241750A (en) * 1984-05-14 1985-11-30 Toshiba Corp Manufacture of stator of brushless motor

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63220735A (en) * 1987-03-09 1988-09-14 Sony Chem Corp Flat coil
JPH0654506A (en) * 1992-07-31 1994-02-25 Hitachi Ltd Brushless dc motor and its manufacture
US20120248930A1 (en) * 2011-03-30 2012-10-04 Hitachi Metals, Ltd. Wound core, electromagnetic component and manufacturing method therefor, and electromagnetic equipment
JP2012210106A (en) * 2011-03-30 2012-10-25 Hitachi Metals Ltd Wound core, electromagnetic component and manufacturing method therefor and electromagnetic apparatus
US9553495B2 (en) 2011-03-30 2017-01-24 Hitachi Metals, Ltd. Wound core, electromagnetic component and manufacturing method therefor, and electromagnetic equipment
WO2018168058A1 (en) * 2017-03-14 2018-09-20 株式会社日立製作所 Axial gap dynamo-electric machine
JPWO2018168058A1 (en) * 2017-03-14 2019-08-08 株式会社日立製作所 Axial gap type rotating electrical machine
US11205935B2 (en) 2017-03-14 2021-12-21 Hitachi, Ltd. Axial gap dynamo-electric machine

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