JPS6185807A - Manufacture of coil - Google Patents
Manufacture of coilInfo
- Publication number
- JPS6185807A JPS6185807A JP20753284A JP20753284A JPS6185807A JP S6185807 A JPS6185807 A JP S6185807A JP 20753284 A JP20753284 A JP 20753284A JP 20753284 A JP20753284 A JP 20753284A JP S6185807 A JPS6185807 A JP S6185807A
- Authority
- JP
- Japan
- Prior art keywords
- coil
- copper foil
- prescribed
- pin
- bonding agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Description
【発明の詳細な説明】
〔発明の利用分野〕
本発明はコイルの製造方法に係り、特に、フラットモー
タの電機子等に用いるコイルの量産化に最適なコイルの
製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Application of the Invention] The present invention relates to a method for manufacturing a coil, and particularly to a method for manufacturing a coil that is optimal for mass production of coils used in armatures of flat motors, etc.
（発明の背景） 。(Background of the invention).
第１図はブラシレスフラットモータの一例を示す分解斜
視図である。筐体の一部であるベースプレートｌＯの中
心部には軸受１２が設けられ、このベースプレート１０
の上面にはスペーサ１４を介してコイル取付基板１６が
装着される。コイル取付基板１６の中心部には軸受１２
の同心位置に開口（回転軸が遊嵌する径を有する）が設
けられ、更に裏面には、軸受１２に対し放射状に複数の
電機子コイル１６より構成されるステータ２０が固定装
着される。また、コイル取付基板１６の表面にはロータ
位置を検出する為のホール素子２２及び回転速度を検出
する為のタコゼネレータコイル２４が設けられている。FIG. 1 is an exploded perspective view showing an example of a brushless flat motor. A bearing 12 is provided at the center of a base plate 10 that is a part of the housing, and this base plate 10
A coil mounting board 16 is attached to the upper surface of the coil mounting board 16 via a spacer 14. A bearing 12 is located in the center of the coil mounting board 16.
An opening (having a diameter for loosely fitting the rotating shaft) is provided at a concentric position of the bearing 12, and a stator 20 composed of a plurality of armature coils 16 is fixedly mounted on the back surface of the bearing 12 in a radial manner. Furthermore, a Hall element 22 for detecting the rotor position and a tacho generator coil 24 for detecting the rotational speed are provided on the surface of the coil mounting board 16.
軸受１２には回転軸２８の一端が軸着され、この回転軸
１２に、複数のマグネットを適宜な極性配列となるよう
に接合し且つ全体としてディスク形に加工したロータ３
０が、タコゼネレータコイル２４の上面に近接した状態
で外嵌されている。One end of a rotating shaft 28 is attached to the bearing 12, and a rotor 3 is attached to the rotating shaft 12, which has a plurality of magnets joined to each other in an appropriate polar arrangement and is machined into a disk shape as a whole.
0 is externally fitted in close proximity to the top surface of the tacho generator coil 24.
以上の構成にいて、ホール素子２２及びタコゼネレータ
コイル２４の各出力信号によって電子回路を制御し、ス
テータ２ｏのコイル電流を制御することによって、ロー
タ３０のマグネット２６に所定の回転磁界が付与され、
回転軸２８が回転する。In the above configuration, a predetermined rotating magnetic field is applied to the magnet 26 of the rotor 30 by controlling the electronic circuit with each output signal of the Hall element 22 and the tacho generator coil 24 and controlling the coil current of the stator 2o.
The rotating shaft 28 rotates.
しかし、従来の電機子コイルは、所定径の絶縁被覆銅線
を巻線機等を用いて所要の巻数に巻線する方法が取られ
ており、占積率が劣るとともに、巻線の始端及び終端の
処理に手作業を必要とし、量産性に劣るものであった。However, conventional armature coils use a method of winding insulated copper wire of a predetermined diameter to the required number of turns using a winding machine, etc., which results in poor space factor and Manual processing was required for the termination, and mass productivity was poor.
また、コイルをフォトエツチング技術を用いてシートコ
イルを製造する方法も提案されているが、所要の巻数を
確保するためにはパターンを狭くせざるを得す、このた
め、電流容量に制限があった。この場合、電流容量を増
大するには、シートコイルを複数枚積層することによっ
て可能であるが、このようにするとコイルが厚くなり、
薄形を特徴とするシートコイルの特長を発揮できなくな
る。Additionally, a method has been proposed in which sheet coils are manufactured using photoetching technology, but in order to secure the required number of turns, the pattern must be made narrower, which limits the current capacity. Ta. In this case, it is possible to increase the current capacity by stacking multiple sheet coils, but doing so will make the coil thicker.
The advantage of sheet coils, which are characterized by their thinness, cannot be demonstrated.
本発明は、このような事情に鑑みてなされたもので、量
産化に通し、且つ電流容量を任意に設定し得るコイルの
製造方法を提供することを目的とする。The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a method for manufacturing a coil that can be mass-produced and allows the current capacity to be set arbitrarily.
本発明は、上記目的を達成するために、所定の断面形状
の長尺の芯材に掻薄の鋼箔をコイル巻線分だけ巻回した
のち、電流容量に応した鴨に１１１次切断してコイルを
作成するようにしたものである〔実施例〕
本発明は、第２図に不すよつに、厚みが１８μｍ−１０
０μｍで所定幅を有し、且つ片面又は両面にポリウレタ
ン、又はエポキソ糸４１４脂等の接着剤を兼ねた絶縁材
をコーティングした鋼箔４０の始端にパイプ状のピン４
２を装着（）＼ンタまたは圧着による）する、この始端
をポリウレタン、エポキシ系樹脂等の絶縁材を用いて所
要の断面形状に形成した芯材４４に接着剤等により固着
し、ついで鋼箔４０の１ＩｌｉｉＤに接着剤を塗布しな
がら要求の巻線数に応して芯材４４に巻回する。巻回が
終了した段階でピン４２と対向する位置のコイル体表面
にピン４６を接着等により固定し、このピン４６に鋼箔
４０の終端をハンダ、圧着等により電気的に接続する。In order to achieve the above object, the present invention has been developed by winding a thin steel foil around a long core material having a predetermined cross-sectional shape for the length of the coil winding, and then cutting it into 111-cuts according to the current capacity. [Embodiment] In the present invention, as shown in FIG. 2, a coil having a thickness of 18 μm-10
A pipe-shaped pin 4 is attached to the starting end of a steel foil 40 having a predetermined width of 0 μm and coated with an insulating material that also serves as an adhesive such as polyurethane or epoxo thread 414 on one or both sides.
The starting end of the steel foil 40 is attached (by contact or crimping) to a core material 44 formed into a desired cross-sectional shape using an insulating material such as polyurethane or epoxy resin, and then the steel foil 40 While applying adhesive to 1IliiD, the wires are wound around the core material 44 according to the required number of windings. When winding is completed, a pin 46 is fixed to the surface of the coil body at a position facing the pin 42 by adhesive or the like, and the terminal end of the steel foil 40 is electrically connected to this pin 46 by solder, crimping, or the like.
（或いは、鋼箔４０の終端に予めピン４６を装着してお
いてからコイル体に固定するようにしても良い、）なお
、ピン４２及び４６は、コイルに対する配線をリード線
等を用いて半田等により接続する場合は、いずれの位置
に設けても良いが、プリント基板等に装着する場合には
所定の位置に設ける必要がある。(Alternatively, the pin 46 may be attached to the end of the steel foil 40 in advance and then fixed to the coil body.) The pins 42 and 46 may be connected to the coil by soldering using a lead wire or the like. In the case of connection using a wire or the like, it may be provided at any position; however, in the case of mounting on a printed circuit board or the like, it is necessary to provide it in a predetermined position.
次に、鋼箔４０を巻回して作成したコイル体５０を、要
求される電流容量に合せた幅でカッター５２によって順
次切断し、コイル６０を得る。このようにして得られた
コイル６０は、プリント基板の所定位置に設置して、ピ
ン４２及び４６に更に別のピンを介して基板のパターン
に圧着等により接続或いは、基板上に突出して設けたピ
ン等により接続）する、ついで、コイル６０を接着剤或
いはモールＦ等により必要数を基板に固定することによ
り、ステータが完成する・
電流容量は、切断したコイルの幅（厚み）と鋼箔４０自
体の厚さとにより決定されるので、コイルを設置する際
のスペース等に合わせて適宜両者を選定すれば良い。Next, the coil body 50 created by winding the steel foil 40 is sequentially cut by a cutter 52 to a width that matches the required current capacity to obtain a coil 60. The coil 60 obtained in this manner is installed at a predetermined position on a printed circuit board, and connected to the circuit board pattern by crimping or the like via another pin to the pins 42 and 46, or is provided so as to protrude above the circuit board. Then, the stator is completed by fixing the required number of coils 60 to the board with adhesive or molding F etc. The current capacity is determined by the width (thickness) of the cut coil and the steel foil 40. Since it is determined by the thickness of the coil itself, both can be selected as appropriate depending on the space etc. when installing the coil.
以上の実施例においては、フラットモータの電機子コイ
ルを例にしたため、芯材４４に三角形の断面形状を有す
るものを用いたが、芯材の形状は用途に応して任意のも
のを用いることができる。In the above embodiment, since the armature coil of a flat motor was used as an example, the core material 44 had a triangular cross-sectional shape, but the core material may have any shape depending on the application. Can be done.
コアを有するものにあっては、その断面形状に外嵌でき
る形状とすればよい。If it has a core, it may have a shape that can be fitted externally to the cross-sectional shape of the core.
以上説明したように、本発明に係るコイルの製造方法に
よれば、鋼箔を所定回数巻いたのちに、所定幅ごとに切
断してコイルを作成するようにしたため、量産性に優れ
、且つ任意の電流容量のコイルを得ることができる。As explained above, according to the method for manufacturing a coil according to the present invention, the coil is created by winding steel foil a predetermined number of times and then cutting it into predetermined widths. It is possible to obtain a coil with a current capacity of .
第１図は従来のコイルを用いたフラットモータの−・例
を示す分解斜視図、第２図は本発明におけるｔＰ＋箔の
巻回工程を示す説明図、第３図は本発明において巻回の
終了したコイル体を切断して所望のコイルを得る過程を
示す説明図、第４図は本発明方法の実施により得られる
コイルの斜視図である。
４０・・・鋼箔、 ４２．４６・・・ピン、 ４４・・
・芯材、 ５０・・・コイル体、 ５２・・・カッ
ター、 ６０・・・コイル。Fig. 1 is an exploded perspective view showing an example of a flat motor using a conventional coil, Fig. 2 is an explanatory diagram showing the winding process of tP+ foil in the present invention, and Fig. 3 is an exploded perspective view showing an example of a flat motor using a conventional coil. FIG. 4 is an explanatory view showing the process of cutting the finished coil body to obtain a desired coil. FIG. 4 is a perspective view of a coil obtained by carrying out the method of the present invention. 40...Steel foil, 42.46...Pin, 44...
- Core material, 50...Coil body, 52...Cutter, 60...Coil.
Claims (1)
縁及び終端縁の各々に導電材料によるピンを設け、相互
に絶縁された状態で且つ巻回面を接着しながら所定の形
状に巻回してコイル体を形成し、ついでコイル体を所定
幅ごとに切断してコイルを作成することを特徴とするコ
イルの製造方法。(1) A pin made of a conductive material is provided on each of the starting edge and the ending edge of a steel foil having a predetermined width and length corresponding to the number of turns, and the predetermined pin is installed while being insulated from each other and bonding the wound surfaces. A method for manufacturing a coil, which comprises: forming a coil body by winding it into a shape, and then cutting the coil body into pieces of a predetermined width to create a coil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20753284A JPS6185807A (en) | 1984-10-03 | 1984-10-03 | Manufacture of coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20753284A JPS6185807A (en) | 1984-10-03 | 1984-10-03 | Manufacture of coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS6185807A true JPS6185807A (en) | 1986-05-01 |
Family
ID=16541281
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP20753284A Pending JPS6185807A (en) | 1984-10-03 | 1984-10-03 | Manufacture of coil |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6185807A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01147820A (en) * | 1987-12-03 | 1989-06-09 | Yasuhiko Nakatani | Mass-producing method for thin-type electromagnetic coil |
| JPH0654491A (en) * | 1992-07-29 | 1994-02-25 | Sankyo Seiki Mfg Co Ltd | Coil and manufacture thereof |
| CN107300371A (en) * | 2017-06-16 | 2017-10-27 | 郑州云海信息技术有限公司 | A kind of method for measuring copper foil necked width and electric current |
-
1984
- 1984-10-03 JP JP20753284A patent/JPS6185807A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01147820A (en) * | 1987-12-03 | 1989-06-09 | Yasuhiko Nakatani | Mass-producing method for thin-type electromagnetic coil |
| JPH0654491A (en) * | 1992-07-29 | 1994-02-25 | Sankyo Seiki Mfg Co Ltd | Coil and manufacture thereof |
| CN107300371A (en) * | 2017-06-16 | 2017-10-27 | 郑州云海信息技术有限公司 | A kind of method for measuring copper foil necked width and electric current |
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