JPS62168606A - Hot oil rolling method for strip - Google Patents
Hot oil rolling method for stripInfo
- Publication number
- JPS62168606A JPS62168606A JP759286A JP759286A JPS62168606A JP S62168606 A JPS62168606 A JP S62168606A JP 759286 A JP759286 A JP 759286A JP 759286 A JP759286 A JP 759286A JP S62168606 A JPS62168606 A JP S62168606A
- Authority
- JP
- Japan
- Prior art keywords
- rolling
- oil
- friction
- coefft
- supplied
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005096 rolling process Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 18
- 239000010959 steel Substances 0.000 claims abstract description 18
- 239000010731 rolling oil Substances 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 15
- 239000003921 oil Substances 0.000 abstract description 27
- 230000007423 decrease Effects 0.000 abstract description 3
- 238000005259 measurement Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005098 hot rolling Methods 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 208000015181 infectious disease Diseases 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/28—Control of flatness or profile during rolling of strip, sheets or plates
- B21B37/30—Control of flatness or profile during rolling of strip, sheets or plates using roll camber control
- B21B37/32—Control of flatness or profile during rolling of strip, sheets or plates using roll camber control by cooling, heating or lubricating the rolls
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Metal Rolling (AREA)
- Metal Rolling (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明はストリップの熱間油圧延方法に関し、圧延油の
供給量を各圧延スタンド毎に最適に制御して省エネルギ
ーを図ろうとするものである。[Detailed Description of the Invention] (Industrial Application Field) The present invention relates to a hot hydraulic rolling method for strip, and aims to save energy by optimally controlling the supply amount of rolling oil for each rolling stand. .
(従来の技術)
熱間圧延において、ロール摩耗の減少、圧延負荷の軽減
、圧延材料の表面性状の向上などを目的として、圧延ロ
ールに圧延油を供給する熱間油圧延方法が知られている
。この方法は、圧延油の潤滑効果による鋼材とロールと
の間の摩擦係数の低減を利用する。(Prior art) In hot rolling, a hot hydraulic rolling method is known in which rolling oil is supplied to rolling rolls for the purpose of reducing roll wear, reducing rolling load, and improving the surface properties of rolled materials. . This method utilizes the reduction in the coefficient of friction between the steel material and the roll due to the lubricating effect of rolling oil.
特公昭52−462号公報は、仕上圧延機群の前半と後
半のワークロールに対して異なった圧延油を供給して、
熱間圧延作業を安定に、しかも各圧延機のロール寿命を
大幅に延長させる技術を開示している。Japanese Patent Publication No. 52-462 discloses that different rolling oils are supplied to the first and second half work rolls of a finishing rolling mill group,
It discloses a technology that stabilizes hot rolling operations and significantly extends the life of each rolling mill roll.
(発明が解決しようとする問題点)
前述したように、熱間油圧延は圧延油の潤滑効果による
鋼材とロールとの間の摩擦係数μの低減を狙ったもので
ある。したがって、潤滑効果を上げようとすれば、油量
をスリップが起こらない範囲内で極力増加させるのが望
ましいが、摩擦係数μは鋼材の材質、温度、ロールの表
面性状等により各スタンド毎に、また圧延スケジュール
の最初から最後に亙る圧延位置により時々刻々変化し、
従来このμを定量化することが困難であったため、スタ
ンドの油量は経験的に一律に決められ、各スタンド毎に
油量を調整することは行なわれていないのが常であった
。そのため、省エネルギーという観点からは十分な効果
が得られなかった。(Problems to be Solved by the Invention) As mentioned above, hot hydraulic rolling aims at reducing the coefficient of friction μ between the steel material and the rolls due to the lubrication effect of rolling oil. Therefore, in order to improve the lubrication effect, it is desirable to increase the amount of oil as much as possible within a range that does not cause slip, but the friction coefficient μ varies for each stand depending on the steel material, temperature, surface properties of the rolls, etc. In addition, the rolling position from the beginning to the end of the rolling schedule changes from moment to moment.
Conventionally, it has been difficult to quantify this μ, so the amount of oil in each stand has been determined uniformly based on experience, and the amount of oil has not been adjusted for each stand. Therefore, sufficient effects could not be obtained from the viewpoint of energy conservation.
本発明は、かがる点を改良して圧延機に要する電力の一
層の低減を図ろ)とするものである。The present invention aims to further reduce the electric power required for the rolling mill by improving the darning points.
(問題7つ;を解決するための手段)
本発明は、圧延スタンド毎に圧延ワークロール回転数に
比例して圧延油を供給し、さらに鋼材の先進率を実測し
てこれより鋼材とロールとの間の実績摩擦係数を計算し
、計算結果に基いて圧延油供給量を各圧延スタンド毎に
制御することを特徴とするストリップの熱間油圧延方法
である。(Means for Solving Problem 7) The present invention supplies rolling oil to each rolling stand in proportion to the number of rotations of the rolling work rolls, and further measures the advance rate of the steel material and uses this to determine the relationship between the steel material and the rolls. This hot hydraulic rolling method for strip is characterized by calculating the actual coefficient of friction between the rolling stands and controlling the supply amount of rolling oil for each rolling stand based on the calculation results.
(作用)
圧延ワークロール−鋼材間の摩擦係数μと圧延油の供給
量との間には第3図に例示するように油供給量が増加す
るとμが減少するという関係がある。これは、ロール−
鋼材間の油膜厚みが厚くなるとμが減少するためである
と考えられる。(Function) There is a relationship between the friction coefficient μ between the rolling work roll and the steel material and the supply amount of rolling oil, such that μ decreases as the oil supply amount increases, as illustrated in FIG. This is a roll-
This is thought to be because μ decreases as the oil film thickness between the steel materials increases.
第3図はワークロールの回転数が一定の場合を示すもの
であるが、熱間圧延においては後段のスタンドはど圧延
速度が速くなり、ワークロールの回転速度も速くなる。FIG. 3 shows a case where the number of rotations of the work rolls is constant, but in hot rolling, the rolling speed of the subsequent stand increases, and the rotation speed of the work rolls also increases.
そして、ワークロールに供給される油はワークロールが
一回転し、鋼材と接触する間に完全に消失すると考えら
れる。It is thought that the oil supplied to the work roll completely disappears while the work roll makes one revolution and comes into contact with the steel material.
したがって、各圧延スタンドにおいてμを目標値に制御
するためには、各スタンドにおけるワークロールの回転
数に比例して圧延油を供給することが制御の基本となる
。本発明においては、まず、実操業より求めたスリップ
限界を考慮して、各スタンドのワークロール回転数に比
例した基準油供給量を設定する。これを第2図に例示す
る。Therefore, in order to control μ to the target value in each rolling stand, the basis of control is to supply rolling oil in proportion to the number of rotations of the work rolls in each stand. In the present invention, first, a reference oil supply amount proportional to the work roll rotation speed of each stand is set in consideration of the slip limit determined from actual operation. This is illustrated in FIG.
次に、このμをさらにスリップが起こらない範囲内で可
能な@I)減少させるため実績μ″を計算し、油供給量
を補正する。Next, in order to further reduce this μ as much as possible within the range where no slip occurs, the actual value μ'' is calculated and the oil supply amount is corrected.
先進率fは、鋼材出側速度■5、ロール周速VRより
f = (V s V R)/ V n
・・・(1)により定義される。ここで(1)
式の分母、分子に鋼材のi〜(i+1)スタンド間通過
時間tを掛けると
f =V、 ・ t/V、 ・ t−i= l
S/IR−1・・・(2)
ここでIS:スタンド間距離、IR二ロール回転艮であ
る。The advance rate f is calculated from the steel exit speed ■5 and the roll circumferential speed VR: f = (V s VR) / V n
...defined by (1). Here (1)
Multiplying the denominator and numerator of the equation by the transit time t between the stands of steel material from i to (i+1) gives f = V, ・t/V, ・t−i=l
S/IR-1 (2) where IS: distance between stands, IR two-roll rotation.
先進率「と摩擦係数μとの間には以下の様な関係がある
。There is the following relationship between the advance rate and the friction coefficient μ.
シーベル(S 1ebel)によるとすべり摩擦に対し
てf−μ特性は次式で与えられる。According to Siebel, the f-μ characteristic for sliding friction is given by the following equation.
f = (0,5−0,25/ Z 0)2−ξO”
’(3)Zo”μJ正7フ〜口冒 ・・・(
4)ξ。=r/(1−r) ・・・(
5)R′:フラットニングロール半径、
Δh:圧下量、
r :圧下率
固着域ではシムズ(S 1m5)の理論を張力時に拡張
して簡易化すると
f=0.23r−0,5Ah/R’ ・Db ’4
)/Kf+n・・・(6)
σ、:後方張力、
σ、:前方張力、
K fn+:平均変形抵抗
で表せる。f = (0,5-0,25/Z 0)2-ξO"
'(3) Zo"μJ positive 7fu~mouth infection...(
4)ξ. =r/(1-r)...(
5) R': Flattening roll radius, Δh: Reduction amount, r: In the area where the reduction rate is fixed, the theory of Sims (S 1m5) is extended and simplified to the case of tension, and f = 0.23r-0.5Ah/R'・Db '4
)/Kf+n...(6) σ,: Back tension, σ,: Front tension, K fn+: Average deformation resistance.
混合摩擦に対してオロワン (Oroman)の理論に
よる数値計算結果をシーベルの形で重回帰し、更に張力
時への拡張はシムズの式の形で求め、以下1こ示すf−
μ特性式を得る。Numerical calculation results based on Oroman's theory for mixed friction are subjected to multiple regression in Siebel form, and the extension to tension is found in the form of Sims' equation, and f-
Obtain the μ characteristic formula.
f=(0,4551闇石]−沓丁
−o、2337p −r/−v7TE=−r−>−Jπ
in/R’ )2・・・(7)
Hin:圧延機入側厚み
(7)式を逆算して先進率fより実績μを計算すること
が可能となる。f = (0,4551 dark stone] - Kueting - o, 2337p -r/-v7TE = -r->-Jπ
in/R')2...(7) Hin: Rolling machine entrance side thickness It becomes possible to calculate the actual performance μ from the advance rate f by back-calculating the formula (7).
この実績μ″と実操業より求めたスリップ限界のμ′と
を比較してΔμ=μ′−μ″を求める。This actual performance μ'' is compared with the slip limit μ' obtained from actual operation to obtain Δμ=μ'-μ''.
第3図より一般にμと油供給量q、ロール回転速度Vの
間には次の式が成り立つ。From FIG. 3, the following equation generally holds true between μ, oil supply amount q, and roll rotation speed V.
μ= −k+ (qo/v) 十L
(8)そこで、(8)式に基づいて先に求めたΔμ分に
相当する油の供給補正量Δqを求めて制御を行う。μ= −k+ (qo/v) 10L
(8) Therefore, control is performed by determining the oil supply correction amount Δq corresponding to the previously determined Δμ based on equation (8).
(実施例)
本発明の方法は、例えば第1図に示すように、圧延機釜
スタンド毎にモーター5により流量制御が可能な油ポン
プ4を設け、各スタンドにおいて鋼材のロール出側速度
とロール周速を測定して先進率fを計算し、その結果に
基づいて油ポンプ4の流量制御を行なうことにより実施
することができる。(Example) As shown in FIG. 1, for example, the method of the present invention provides an oil pump 4 whose flow rate can be controlled by a motor 5 in each rolling mill stand, and in each stand, the roll outlet speed of the steel material and the roll This can be carried out by measuring the circumferential speed, calculating the advance rate f, and controlling the flow rate of the oil pump 4 based on the result.
(発明の効果)
本発明によれば、各スタンドにおけるツークロールの回
転数を考慮してスタンド毎に基準油供給量を決定し、さ
らに鋼材の材質、温度等を考慮せずに先進率より実M摩
擦係数を計算して最適摩擦係数となるように油供給量を
制御することが可能となる。(Effects of the Invention) According to the present invention, the standard oil supply amount is determined for each stand by considering the rotation speed of the two-roll in each stand, and the actual oil supply amount is determined based on the advanced rate without considering the steel material, temperature, etc. It becomes possible to calculate the M friction coefficient and control the oil supply amount so as to obtain the optimum friction coefficient.
第1図は本発明の方法を実施する計算制御装置例を示す
図、
t!S2図は回転数に比例した各スタンド毎の基準油供
給量の例を示す図、
第3図は油供給量と摩擦係数μとの関係の例を示す図で
ある。
1・・・ワークロール、2・・・鋼材、3・・・油タン
ク、4・・・油ポンプ、5・・・モーター。FIG. 1 is a diagram showing an example of a calculation control device implementing the method of the present invention, t! Figure S2 is a diagram showing an example of the standard oil supply amount for each stand that is proportional to the rotation speed, and Figure 3 is a diagram showing an example of the relationship between the oil supply amount and the friction coefficient μ. 1... Work roll, 2... Steel material, 3... Oil tank, 4... Oil pump, 5... Motor.
Claims (1)
して圧延油を供給し、さらに鋼材の先進率を実測してこ
れより鋼材とロールとの間の実績摩擦係数を計算し、計
算結果に基いて圧延油供給量を各圧延スタンド毎に制御
することを特徴とするストリップの熱間油圧延方法。(1) Supply rolling oil to each rolling stand in proportion to the number of rotations of the rolling work rolls, and further measure the advance rate of the steel material and calculate the actual coefficient of friction between the steel material and the rolls from this, and use the calculated result as A method for hot hydraulic rolling of strip, characterized in that the amount of rolling oil supplied is controlled for each rolling stand based on the following:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP759286A JPS62168606A (en) | 1986-01-17 | 1986-01-17 | Hot oil rolling method for strip |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP759286A JPS62168606A (en) | 1986-01-17 | 1986-01-17 | Hot oil rolling method for strip |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62168606A true JPS62168606A (en) | 1987-07-24 |
Family
ID=11670076
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP759286A Pending JPS62168606A (en) | 1986-01-17 | 1986-01-17 | Hot oil rolling method for strip |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62168606A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006272379A (en) * | 2005-03-28 | 2006-10-12 | Jfe Steel Kk | Method for supplying lubricant in hot rolling |
-
1986
- 1986-01-17 JP JP759286A patent/JPS62168606A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006272379A (en) * | 2005-03-28 | 2006-10-12 | Jfe Steel Kk | Method for supplying lubricant in hot rolling |
JP4581787B2 (en) * | 2005-03-28 | 2010-11-17 | Jfeスチール株式会社 | Lubricant supply method in hot rolling |
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