JPS62165508A - Turbine blade - Google Patents
Turbine bladeInfo
- Publication number
- JPS62165508A JPS62165508A JP667586A JP667586A JPS62165508A JP S62165508 A JPS62165508 A JP S62165508A JP 667586 A JP667586 A JP 667586A JP 667586 A JP667586 A JP 667586A JP S62165508 A JPS62165508 A JP S62165508A
- Authority
- JP
- Japan
- Prior art keywords
- turbine blade
- shield plate
- erosion
- erosion shield
- case
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000003628 erosive effect Effects 0.000 claims abstract description 29
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 10
- 239000000956 alloy Substances 0.000 claims abstract description 10
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 9
- 239000010936 titanium Substances 0.000 claims abstract description 9
- 238000005121 nitriding Methods 0.000 claims abstract description 5
- 238000007747 plating Methods 0.000 claims abstract description 4
- 238000009792 diffusion process Methods 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 7
- 238000011282 treatment Methods 0.000 description 7
- 238000012360 testing method Methods 0.000 description 6
- 229910001069 Ti alloy Inorganic materials 0.000 description 5
- 230000032683 aging Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 229910001347 Stellite Inorganic materials 0.000 description 3
- AHICWQREWHDHHF-UHFFFAOYSA-N chromium;cobalt;iron;manganese;methane;molybdenum;nickel;silicon;tungsten Chemical compound C.[Si].[Cr].[Mn].[Fe].[Co].[Ni].[Mo].[W] AHICWQREWHDHHF-UHFFFAOYSA-N 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
Landscapes
- Turbine Rotor Nozzle Sealing (AREA)
Abstract
Description
【発明の詳細な説明】
〔発明の技術分野〕
本発明はタービン翼に関し、特にチタン系合金からなる
タービン嬰の改良に関する。DETAILED DESCRIPTION OF THE INVENTION [Technical Field of the Invention] The present invention relates to a turbine blade, and more particularly to an improvement in a turbine blade made of a titanium-based alloy.
近年、発電効率の改善等にともない蒸気タービンの低圧
側では長大なタービン翼が必要となり、材料に要求され
る特性はより苛酷となっている。In recent years, as power generation efficiency has improved, longer turbine blades have become necessary on the low-pressure side of steam turbines, and the properties required of materials have become more severe.
従来、蒸気タービン翼材料としては、12Cr鋼が用い
られていたが、12Cr鋼では上記の制約条件下では強
度不足が生じ、かつロータへの負荷が過大となり、今後
の大型化へは適用が困難であった。Conventionally, 12Cr steel has been used as a material for steam turbine blades, but 12Cr steel lacks strength under the above-mentioned constraint conditions, and the load on the rotor becomes excessive, making it difficult to apply to future larger scale applications. Met.
この様な点から比強度(強度/比重)の大きいチタン合
金の翼材料への適用が進んでいる。つまり、チタン合金
の強度は従来の12Crlと同程度であり、さらに、比
強度が高いため舅の回転による遠心力が低減され、ロー
タへの過負荷の問題も除かれる。このように、チタン合
金は今後の翼の長大化にともない実用上有効なものであ
る。For these reasons, titanium alloys with high specific strength (strength/specific gravity) are increasingly being applied to blade materials. In other words, the strength of the titanium alloy is comparable to that of conventional 12Crl, and furthermore, since the specific strength is high, the centrifugal force caused by the rotation of the shaft is reduced, and the problem of overload on the rotor is also eliminated. In this way, titanium alloys will be practically effective as blades become longer in the future.
−万、低圧部では、作動時の蒸気流中に含まれる凝縮水
滴の高i衝突によるエロージョン損耗が著しいため、従
来の12Cr鋼をタービン翼材として用いた場合は耐エ
ロージヨン性の優れたステライト合金等をエロージョン
シールドとして翼先端前縁部にロウ付または溶接等を施
し保護している。- In the low-pressure section, erosion damage due to high i collisions of condensed water droplets contained in the steam flow during operation is significant, so when conventional 12Cr steel is used as the turbine blade material, Stellite alloy with excellent erosion resistance is used. The leading edge of the wing tip is protected by brazing or welding as an erosion shield.
しかし、上記チタン系合金をタービン翼材として用い、
そのエロージョンシールド板としてステライトを用いた
場合、ロウ付では接合部の強度が不足し、溶接ではその
接合部は溶接脆化が生じ易く、いずれも使用上問題があ
る。However, when the above titanium alloy is used as a turbine blade material,
When Stellite is used as the erosion shield plate, the strength of the joint is insufficient when brazed, and the joint tends to become brittle when welded, both of which pose problems in use.
本発明は上記の点に鑑み、硬化層が形成されたエロージ
ョンシールド板をタービン翼の少なくとも翼先端前縁部
に固着し、優れたエロージヨン性を有するタービン翼を
得ることを目的とする。In view of the above points, an object of the present invention is to obtain a turbine blade having excellent erosion properties by fixing an erosion shield plate on which a hardened layer is formed to at least the leading edge of a blade tip of a turbine blade.
本発明は上記目的を達成するために、チタン系合金から
なるタービン翼において、N1めりきを行なった侵さら
に窒化処理を施すことにより硬化層が形成されたエロー
ジョンシールド板が、前記タービン翼の少なくとも翼先
端前縁部に固着されていることを特徴とする。In order to achieve the above object, the present invention provides a turbine blade made of a titanium-based alloy, in which an erosion shield plate is provided with a hardened layer formed by N1 plated erosion and nitriding treatment. It is characterized by being fixed to the leading edge of the wing tip.
〔発明の実施例〕
第1図は本発明に係るタービン翼の一実施例を示す斜視
図、第2図は要部の平断面図である。これらの図面にお
いて、チタン系合金からなるタービン翼1の翼先端前縁
部には、後述する如き硬化層2aが形成されているエロ
ージョンシールド板2が溶接されている。ところで、上
記エロージョンシールド板2はチタン系合金からなりは
械加工または精密鍛造によってタービン翼材と別体で成
形されており、このエロージョンシールド板2には、次
のようにして硬化1iW2aが形成されている。[Embodiment of the Invention] FIG. 1 is a perspective view showing an embodiment of a turbine blade according to the present invention, and FIG. 2 is a plan sectional view of the main part. In these drawings, an erosion shield plate 2 on which a hardened layer 2a as described later is formed is welded to the leading edge of a blade tip of a turbine blade 1 made of a titanium-based alloy. By the way, the erosion shield plate 2 is made of a titanium-based alloy and is formed separately from the turbine blade material by machining or precision forging, and the hardened 1iW2a is formed on the erosion shield plate 2 as follows. ing.
すなわち、エロージョンシールド板2に、例えばN1め
つきにより厚さ約100μm以上のNiめつきを施した
後、900〜1200℃で20〜150時間加熱してN
iの拡散層を形成した後、さらにアンモニア、イオン窒
化等により窒化層を形成する。この場合、タービン翼1
の翼先端前縁部の溶接部には、硬化層2aが形成されな
いようにマスキングする。このようにして硬化層2aを
形成した後、エロージョンシールド板2をタービンIi
1の翼先端前縁部にE8.TIGまたはレーザー等の溶
接により固着する。このようにして溶接後、600〜7
50℃において1〜8時間の応力除去を行なうことによ
り、タービン翼1の翼先端前縁部に強度および靭性が大
きい硬化層2aが形成される。またタービン翼1の翼先
端前縁部にβ型チタン合金を適用した場合はさらに30
0〜500℃で30分〜6時間の時効処理を施すことに
より、母材強度がHv400〜500のステライトと同
等の硬度が得られる。That is, the erosion shield plate 2 is plated with Ni to a thickness of about 100 μm or more, for example, by N1 plating, and then heated at 900 to 1200°C for 20 to 150 hours to coat the plate with N1.
After forming the diffusion layer of i, a nitrided layer is further formed using ammonia, ion nitriding, or the like. In this case, turbine blade 1
The welded portion of the leading edge of the blade tip is masked so that the hardened layer 2a is not formed. After forming the hardened layer 2a in this way, the erosion shield plate 2 is attached to the turbine Ii.
E8. It is fixed by TIG or laser welding. After welding in this way, 600~7
By performing stress relief at 50° C. for 1 to 8 hours, a hardened layer 2a with high strength and toughness is formed at the leading edge of the blade tip of the turbine blade 1. In addition, if a β-type titanium alloy is applied to the leading edge of the blade tip of the turbine blade 1, an additional 30
By performing aging treatment at 0 to 500°C for 30 minutes to 6 hours, hardness equivalent to that of stellite with a base material strength of 400 to 500 Hv can be obtained.
このように拡散処理、窒化と時効処理を組み合わせるこ
とにより、二重のエロージョン防止策を設けることがで
きる。By combining diffusion treatment, nitriding, and aging treatment in this way, a double erosion prevention measure can be provided.
第1表は上述のようにして製造されたタービン翼1のキ
ャビテーション・エロージョン試験の結果を、チタン系
合金からなるタービン翼を700℃で120分時効処理
を行なったもの、および730℃で60分加熱した後直
ちに水焼入れを行ないその後400℃で60分時効処理
を行なった比較例とあわゼて示したものである。Table 1 shows the results of the cavitation erosion test of the turbine blade 1 manufactured as described above. This is a comparison example in which water quenching was performed immediately after heating, followed by aging treatment at 400° C. for 60 minutes.
第 1 表
なお、キャビテーション・エロージョン試験としては、
半成法(学術成興会97委員会で設定〉の磁歪撮動型キ
ャビテーション・エロージョン試験装置を用い、試験条
件は振動周波数6.5KHz、振動振幅100μ■、試
験液純水、液温24±1℃、試験時間180分とした。Table 1 In addition, as cavitation erosion test,
A magnetostrictive imaging type cavitation/erosion testing device using the semi-finished method (set by the 97th Committee of the Society for the Promotion of Science and Technology) was used, and the test conditions were: vibration frequency 6.5KHz, vibration amplitude 100μ■, test liquid pure water, and liquid temperature 24±. The temperature was 1°C and the test time was 180 minutes.
この第1表からも明らかなように、本発明においては従
来の焼鈍、溶体化、時効処理を行なった比較例に比し優
れた耐エロージヨン性を有する。As is clear from Table 1, the present invention has superior erosion resistance compared to the comparative example in which conventional annealing, solution treatment, and aging treatments were performed.
以上説明したように、本発明においてはチタン系合金か
らなるタービン翼の少なくとも翼先端前縁部にN1めっ
きを行なった後さらに窒化処理を施すことにより硬化層
が形成されているエロージョンシールド板を固着してい
るので、硬化層により当該部の耐エロージヨン性を一段
と向上させることができて、耐エロージヨン性に優れた
タービン翼を得ることができ、寿命の長期化を図ること
ができる。As explained above, in the present invention, at least the leading edge of the blade tip of a turbine blade made of a titanium-based alloy is plated with N1, and then nitrided to fix the erosion shield plate on which a hardened layer is formed. As a result, the hardened layer can further improve the erosion resistance of the relevant part, and a turbine blade with excellent erosion resistance can be obtained, and its life can be extended.
第1図は本発明のタービン翼の一実施例を示す斜視図、
第2図は第1図の平断面図である。
1・・・タービン翼、2・・・エロージョンシールド板
、2a・・・硬化層。
出願人代理人 佐 藤 −離
島 1 閉FIG. 1 is a perspective view showing an embodiment of the turbine blade of the present invention;
FIG. 2 is a plan sectional view of FIG. 1. DESCRIPTION OF SYMBOLS 1... Turbine blade, 2... Erosion shield plate, 2a... Hardened layer. Applicant's agent Sato -Remote island 1 Closed
Claims (1)
っきを行なった後さらに窒化処理を施すことにより硬化
層が形成されたエロージョンシールド板が、前記タービ
ン翼の少なくとも翼先端前縁部に固着されていることを
特徴とするタービン翼。 2、Niめっきは厚さが約100μm以上であることを
特徴とする特許請求の範囲第1項記載のタービン翼。[Scope of Claims] 1. In a turbine blade made of a titanium-based alloy, an erosion shield plate on which a hardened layer is formed by Ni plating and further nitriding is provided on at least the leading edge of the blade tip of the turbine blade. A turbine blade characterized by being fixed to a part. 2. The turbine blade according to claim 1, wherein the Ni plating has a thickness of approximately 100 μm or more.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP667586A JPS62165508A (en) | 1986-01-16 | 1986-01-16 | Turbine blade |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP667586A JPS62165508A (en) | 1986-01-16 | 1986-01-16 | Turbine blade |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62165508A true JPS62165508A (en) | 1987-07-22 |
Family
ID=11644942
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP667586A Pending JPS62165508A (en) | 1986-01-16 | 1986-01-16 | Turbine blade |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62165508A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013155393A (en) * | 2012-01-27 | 2013-08-15 | Toyota Central R&D Labs Inc | Coated member and method for producing same |
US10914175B2 (en) | 2018-03-09 | 2021-02-09 | Mitsubishi Heavy Industries, Ltd. | Composite blade, metallic leading-edge cover forming unit, method for manufacturing composite blade |
-
1986
- 1986-01-16 JP JP667586A patent/JPS62165508A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013155393A (en) * | 2012-01-27 | 2013-08-15 | Toyota Central R&D Labs Inc | Coated member and method for producing same |
US10914175B2 (en) | 2018-03-09 | 2021-02-09 | Mitsubishi Heavy Industries, Ltd. | Composite blade, metallic leading-edge cover forming unit, method for manufacturing composite blade |
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