JPS6216244B2 - - Google Patents
Info
- Publication number
- JPS6216244B2 JPS6216244B2 JP14479983A JP14479983A JPS6216244B2 JP S6216244 B2 JPS6216244 B2 JP S6216244B2 JP 14479983 A JP14479983 A JP 14479983A JP 14479983 A JP14479983 A JP 14479983A JP S6216244 B2 JPS6216244 B2 JP S6216244B2
- Authority
- JP
- Japan
- Prior art keywords
- tuyere
- gas
- valve
- converter
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 238000007664 blowing Methods 0.000 claims description 3
- 239000007789 gas Substances 0.000 description 40
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000009792 diffusion process Methods 0.000 description 5
- 238000012790 confirmation Methods 0.000 description 4
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 3
- 235000011613 Pinus brutia Nutrition 0.000 description 3
- 241000018646 Pinus brutia Species 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 206010039897 Sedation Diseases 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 230000036280 sedation Effects 0.000 description 2
- 239000000112 cooling gas Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000004781 supercooling Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
- C21C5/48—Bottoms or tuyéres of converters
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
Description
この発明は、転炉の底吹きガスを切替える場合
の置換時間の短縮及び羽口前圧力の変動を制御し
羽口の寿命を延長させる装置に関するものであ
る。
一般に底吹転炉に於ては装入・吹錬・鎮静・出
鋼・排滓・休止等各期のステータスにおける操業
の条件に併せて、吹込みガス品種・量を切替えて
操業を行うが、その状態を第1図の概念図により
例示する。
第1図において、1は転炉、2は溶鋼、3は羽
口、4はトラニオン芯である。切替え動作は、ま
ず、ガス切替え指令5、ステータス指令6、傾動
角度指令7を起点として行われ、コントローラー
8を介してバルブスタンド9に配置された遮断弁
10,10′、制御弁11,11′、逆止弁12,
12′により、遮断弁10,10′から羽口3に至
る間の配管13内にある先行ガスG1を後行ガス
G2と置換することで完了する。その置換完了時
間は転炉の設備配置条件と操業の条件によつて異
るが約20sec〜120secである。一方転炉1の傾動
は、例えば矢印Fの方向へ行われ溶鋼2の表面縁
部イ点と羽口3との相対的位置が変化していき、
溶鋼表面が羽口3の最端位置ロ点を横切るまで即
ち転炉1の傾きによつて羽口3が溶鋼2から露出
し始めるまでの所要時間t(sec)は、羽口が露
出し始めるまでの傾動角度θと傾動速度υ
(rpm)によつて定まるが、通常、傾動速度υは
1.0〜2.0rpmであり、そして所要時間tは20sec以
下である。
尚第1図において15,15′は流量計、1
6,16′は元圧力計、17は羽口前圧力計であ
る。
前述せる如く、先行ガスG1と後行ガスG2と
の置換時間が約20〜120sec要することから、既に
転炉1は傾倒姿勢となり、炉底の羽口3が溶鋼2
より上方に露出した状態になつても、尚ガス置換
が行はれていて先行ガスG1が炉中に吹込まれて
いることになる。従つて傾動終了期に吹込まれる
べきでないガスが吹込まれることになり、これに
よつて第1表に示す如き羽口3への影響があり羽
口トラブルが発生する。
例として精錬期より倒炉・鎮静、又出鋼期に入
る場合によつて説明する。精錬期に内管から吹込
まれていたO2が後行のガスと置換が完了に至ら
ないまゝ倒炉され羽口3が露出し、溶鋼2外に出
ると羽口保護層のマツシユルームを溶損する。ま
た精錬期の外管も熱負荷が大であることから強冷
却のガス量が吹込まれているが、炉の傾倒によつ
て溶鋼2外に羽口が露出すると急過冷却によつて
羽口に亀裂が発生する。
又、ガス種の置換時間が長いことによつて、第
1表に示すように鋼中の〔O〕〔N〕〔H〕〔C〕
の成分の変化や温度の変化等によつて鋼品質に影
響が生じる。
The present invention relates to a device that shortens the replacement time when switching the bottom blowing gas in a converter and controls fluctuations in pressure in front of the tuyere to extend the life of the tuyere. In general, a bottom-blown converter is operated by changing the type and amount of blown gas according to the operating conditions at each stage, such as charging, blowing, sedation, tapping, slag, and suspension. , the state is illustrated by the conceptual diagram of FIG. In FIG. 1, 1 is a converter, 2 is molten steel, 3 is a tuyere, and 4 is a trunnion core. The switching operation is first performed based on the gas switching command 5, the status command 6, and the tilting angle command 7, and the switching operation is performed using the gas switching command 5, the status command 6, and the tilting angle command 7 as starting points. , check valve 12,
12', the process is completed by replacing the leading gas G1 in the pipe 13 between the shutoff valves 10, 10' and the tuyere 3 with the trailing gas G2. The time required to complete the replacement varies depending on the equipment layout and operating conditions of the converter, but is approximately 20 sec to 120 sec . On the other hand, the converter 1 is tilted, for example, in the direction of the arrow F, and the relative position between the surface edge point A of the molten steel 2 and the tuyere 3 changes.
The time t (sec) required for the surface of the molten steel to cross the point B at the extreme end of the tuyere 3, that is, until the tuyere 3 begins to be exposed from the molten steel 2 due to the inclination of the converter 1, is the time t (sec) required for the tuyere to begin to be exposed. Tilt angle θ and tilt speed υ up to
(rpm), but normally the tilting speed υ is
The speed is 1.0 to 2.0 rpm, and the required time t is 20 seconds or less. In Fig. 1, 15, 15' are flowmeters, 1
6 and 16' are original pressure gauges, and 17 is a tuyere front pressure gauge. As mentioned above, since it takes about 20 to 120 seconds to replace the leading gas G1 and the trailing gas G2, the converter 1 is already in a tilted position, and the tuyeres 3 at the bottom of the furnace are exposed to the molten steel 2.
Even if it is exposed further upward, gas replacement is still occurring and the preceding gas G1 is being blown into the furnace. Therefore, gas that should not be blown in at the end of the tilting movement is blown in, which affects the tuyere 3 as shown in Table 1 and causes tuyere trouble. As an example, we will explain the case where the refining stage progresses to collapse/sedation, or the steel tapping stage begins. During the refining period, the O 2 injected from the inner pipe is not completely replaced with the trailing gas until the furnace is overturned, exposing the tuyere 3, and when it exits the molten steel 2, it melts the pine room of the tuyere protective layer. Lose. In addition, since the heat load is large in the outer tube during the refining stage, strong cooling gas is injected into the outer tube, but when the tuyere is exposed outside the molten steel 2 due to the tilting of the furnace, the tuyere is damaged due to rapid supercooling. cracks occur. In addition, due to the long replacement time of gas species, [O] [N] [H] [C] in steel as shown in Table 1
Steel quality is affected by changes in the composition of steel, changes in temperature, etc.
【表】
なお、ガスの切替え方式には、流量確認方式
と、バルブ開度確認方式があるがいづれの場合で
も、切替時の最初の数秒間は、先行ガスに対して
後行ガスの流量が上乗せとなり配管内圧力を上昇
させることになる。この圧力上昇を押えるには、
配管容量を大きくすればよいが、そうすると先述
の置換時間が一層長くなり、圧力制御・流量制
御・弁規定開度・いづれのガス切替え方法で切替
えても転炉内圧力の上昇があつて、羽口圧力を上
昇させてマツシユルーム飛散・羽口レンガ亀裂等
を発生させることになり実用できない。
本発明はこれ等の問題を解決し羽口トラブルの
発生と鋼品質の変化を防止することの出来る底吹
ガス切替え装置を提供することを目的とするもの
であり、その要旨とするところは、羽口直近位置
の遮断弁から羽口に至るまでの配管の容量が、転
炉炉体の直立姿勢から羽口が溶鋼表面より上方に
露出し始める傾倒姿勢に至るまでの炉体傾動に要
する所要時間t以下でガス切替え置換が完了する
容量になる位置に前記遮断弁を配設し、かつ該配
管内に2段制御の放散装置を設けた底吹ガス切替
装置である。
以下にその詳細を述べる。
まず、転炉1が傾動するにともない羽口3が溶
鋼2の上方に露出し終るまでの所要時間tは、転
炉設備の計画によつて定まる構造上の条件や、炉
体傾動速度等の操業上の条件により自ら定まるも
のであるが、これはそれぞれの転炉により個有の
条件としてあらかじめ求められるものである。
そこで本発明では、切替え時に、羽口に連結さ
れた配管内に残存している先行ガスの炉内吹込を
上記所要時間t内に完了するようにするために、
前記配管に設けた羽口直近位置の遮断弁10から
羽口3に至るまでの配管の容量Vの大きさを限定
した。即ち、該遮断弁から羽口までの配管容量V
を十分に小さくし、該遮断弁で遮断して該配管部
分内に残存している先行ガス量を小とし、そして
前記所要時間t内に該残存先行ガスを転炉内に放
出し終ることを可能とした。
本発明装置においては羽口直近位置の遮断弁1
0を羽口3になるべく近接して配設するのである
が、具体的には、設計の段階でガスの流量Qと、
配管容量Vおよび配管内ガス圧力Pとの関係にお
いて前記所要時間tとのバランスがt>PV/Q
となるように遮断弁の位置を定め、そのように配
設する。
しかし、配管容量Vと所要時間tのバランスが
条件を満たしたとしても、尚先行ガスと後行ガス
は極く限られた時間帯においては、圧力の上乗せ
現象により圧力上昇が起り、羽口破損のおそれを
生じることは免れない。本発明では、この圧力上
昇を2段式放散弁によつて解消した。
例えば、第2図に示す羽口と遮断弁との間に放
散弁14,14′を設けた。この放散弁を2個設
けた理由は、第3図に示すごとく羽口前の圧力調
整を段階的に行うことである。即ち、欄の弁開
度確認切替方式では、移行指令によつて先行ガス
G1は規定開度流量の保持を満足すると後行のガ
ス配管の遮断弁10′が開き後行ガスG2が配管1
3内に流出し、流量確保の規定開度と元圧力とが
確保されたことが流量計15′、元圧力計16′で
確認された後、先行ガス遮断弁10が閉る。も
し、放散弁がなければこの間の配管13内圧力
(羽口前圧力計17に示される)はで示すよう
に先行ガスG1に後行ガスG2が乗つて段階的に上
昇しその後下降する。で示すような圧力の変動
を防ぐには、本発明装置では第4図に示すの点
で一方の放散弁14を開き、の点でもう1つの
放散弁14′も開き、の点で放散弁14′を閉
じ、の点で放散弁14も閉にすることによつ
て、で示すような圧力変化になり、圧力上昇を
防止できる。
欄の流量確認方式に於ても、後行ガスG2の
流量規定値を確認して先行ガスG1の遮断弁10
を閉とするので方式と同一現象が発生する。
なお図示例では放散弁を2基設置しているが第
5図に示すように、1基の放散弁14″で制御を
行うことも可能である。この場合は最大放出流量
を満足する放散弁を選定して、放散弁14″下に
調整バルブまたはオリフイス18を入れて一気に
放散した場合の圧力溝をなくすようにするが、い
づれにしても2段に放出制御する放散装置とする
ことが必要である。
次に本発明にもとずく実施の例を示す。
第2図に示す如き配管において、遮断弁10か
らの主配管は150A、長さ18m、続いて6本の羽
口方向に分岐した支管はそれぞれ80A長さ8m、
更に羽口先端まで直径18mm、長さ1.8mが6本設
備されている。そして、これらの配管の遮断弁1
0から羽口3先端までの内容積は0.425m3になる
位置に遮断弁10を配設した。
また、2段放散弁としては、遮断弁10から羽
口3の方向に向つて約6mの位置に電磁開閉弁を
配設した。
本実施例において転炉炉体の傾動角度θは68.9
度であり、傾動する所要時間は8.8秒であつた。
本実施例でガス切替えによる羽口トラブル、鋼
品質の悪化は生じなかつた。
以上述べた如く本発明の装置を具備した転炉に
よれば底吹転炉の底吹きガス切替えにさいして必
要とするガスに炉傾動時の羽口露出前に配管内の
圧力上昇なしに切替えることができるので、羽口
マツシユルーム、およびレンガ等に破損、亀裂発
生等の悪影響を及ぼさず、又羽口内に溶鋼が逆流
することがなく、羽口の寿命延長が計られる。[Table] There are two gas switching methods: a flow rate confirmation method and a valve opening confirmation method. In either case, for the first few seconds at the time of switching, the flow rate of the trailing gas is lower than that of the leading gas. This will add to the pressure and increase the pressure inside the pipe. To suppress this pressure increase,
It is possible to increase the piping capacity, but this will make the replacement time described earlier longer, and no matter which gas switching method is used, such as pressure control, flow rate control, or specified valve opening, the pressure inside the converter will increase, causing the It is not practical because it increases the mouth pressure and causes pine room scattering, tuyere brick cracks, etc. The purpose of the present invention is to provide a bottom-blown gas switching device that can solve these problems and prevent tuyere troubles and changes in steel quality, and its gist is as follows: The capacity of the piping from the shutoff valve closest to the tuyere to the tuyere is the amount required to tilt the converter body from an upright position to a tilted position where the tuyere begins to be exposed above the molten steel surface. This is a bottom-blown gas switching device in which the cutoff valve is disposed at a position where the capacity reaches a capacity where gas switching and replacement is completed within time t, and a two-stage controlled dispersion device is provided in the piping. The details are described below. First, the time t required for the tuyere 3 to be exposed above the molten steel 2 as the converter 1 tilts depends on the structural conditions determined by the plan of the converter equipment, the furnace body tilting speed, etc. Although it is determined by the operating conditions, this is determined in advance as a unique condition for each converter. Therefore, in the present invention, in order to complete the injection of the preceding gas remaining in the pipe connected to the tuyere into the furnace within the required time t at the time of switching,
The size of the capacity V of the piping from the shutoff valve 10 provided in the piping at a position immediately adjacent to the tuyere to the tuyere 3 was limited. That is, the piping capacity V from the shutoff valve to the tuyere
is made sufficiently small, the amount of lead gas remaining in the piping section is reduced by shutting it off with the shutoff valve, and the remaining lead gas is discharged into the converter within the required time t. made possible. In the device of the present invention, the shutoff valve 1 located close to the tuyere
0 as close as possible to the tuyere 3. Specifically, at the design stage, the gas flow rate Q and
In the relationship between the pipe capacity V and the gas pressure P in the pipe, the balance with the required time t is t>PV/Q
Determine the position of the shutoff valve so that it is, and arrange it accordingly. However, even if the balance between the piping capacity V and the required time t satisfies the conditions, the pressure of the leading gas and the trailing gas will rise due to the pressure addition phenomenon during a very limited time period, and the tuyeres will be damaged. It cannot be avoided that there is a risk of In the present invention, this pressure increase is eliminated by a two-stage relief valve. For example, discharging valves 14, 14' are provided between the tuyere and the shutoff valve shown in FIG. The reason why two of these relief valves are provided is to adjust the pressure in front of the tuyeres in stages as shown in FIG. That is, in the valve opening confirmation switching method in the column, when the leading gas G1 satisfies the maintenance of the specified opening and flow rate by the transition command, the shutoff valve 10' of the trailing gas pipe opens and the trailing gas G2 switches to the pipe 1.
After it is confirmed by the flow meter 15' and the source pressure gauge 16' that the predetermined opening degree and source pressure for securing the flow rate are secured, the preceding gas cutoff valve 10 is closed. If there is no release valve, the pressure inside the pipe 13 (indicated by the pressure gauge 17 in front of the tuyere) during this period will rise step by step as the trailing gas G 2 is superimposed on the leading gas G 1 and then drop, as shown in . . In order to prevent pressure fluctuations as shown in FIG. By closing 14' and also closing the relief valve 14 at point , the pressure changes as shown by , and a rise in pressure can be prevented. Regarding the flow rate confirmation method in the column, check the specified flow rate value for trailing gas G 2 and then close the shutoff valve 10 for leading gas G 1 .
Since it is closed, the same phenomenon as the method occurs. In the illustrated example, two diffusion valves are installed, but as shown in Fig. 5, it is also possible to perform control with one diffusion valve 14''. A regulating valve or orifice 18 is installed below the dispersion valve 14'' to eliminate the pressure groove when dissipating all at once, but in any case, it is necessary to use a dispersion device that controls the discharge in two stages. It is. Next, an example of implementation based on the present invention will be shown. In the piping as shown in Fig. 2, the main piping from the shutoff valve 10 is 150A and 18m long, and each of the six branch pipes that branch toward the tuyere is 80A and 8m long.
Furthermore, six tuyeres with a diameter of 18 mm and a length of 1.8 m are installed up to the tip of the tuyere. And the shutoff valve 1 of these pipes
The shutoff valve 10 was installed at a position where the internal volume from 0 to the tip of the tuyere 3 was 0.425 m 3 . Further, as a two-stage diffusion valve, an electromagnetic on-off valve was disposed at a position approximately 6 m from the cutoff valve 10 toward the tuyere 3. In this example, the tilt angle θ of the converter body is 68.9
degree, and the time required to tilt was 8.8 seconds. In this example, no tuyere trouble or deterioration of steel quality occurred due to gas switching. As described above, the converter equipped with the device of the present invention can switch to the required gas without increasing the pressure in the piping before the tuyere is exposed when the furnace is tilted. As a result, the tuyere pine room, bricks, etc. will not be damaged or cracked, and molten steel will not flow back into the tuyere, thereby extending the life of the tuyere.
第1図は従来のガス切替装置の概念図、第2図
は本発明によるガス切替装置の概念図、第3図は
本発明の放散弁作動時の羽口前圧力調整機能フロ
ー、第4図は、本発明による2段放散の状態説明
図、第5図は本発明による放散弁1基の場合の概
念図である。
1…転炉、2…溶鋼、3…羽口、10,10′
…遮断弁(AV)、11,11′…制御弁(CV)、
12,12′…逆止弁、13…配管、14,1
4′,14″…放散弁、15,15′…流量計、1
6,16′…元圧力計、17…羽口前圧力計、1
8…調整バルブまたはオリフイス。
Fig. 1 is a conceptual diagram of a conventional gas switching device, Fig. 2 is a conceptual diagram of a gas switching device according to the present invention, Fig. 3 is a flowchart of the pressure adjustment function in front of the tuyere when the release valve of the present invention is activated, and Fig. 4 is a conceptual diagram of a conventional gas switching device. 5 is a state explanatory diagram of two-stage diffusion according to the present invention, and FIG. 5 is a conceptual diagram in the case of one diffusion valve according to the present invention. 1... Converter, 2... Molten steel, 3... Tuyere, 10, 10'
...Shutoff valve (AV), 11,11'...Control valve (CV),
12, 12'...Check valve, 13...Piping, 14,1
4', 14''...discharge valve, 15,15'...flow meter, 1
6, 16'... Original pressure gauge, 17... Tuyere front pressure gauge, 1
8...Adjusting valve or orifice.
Claims (1)
配管の容量が、転炉々体の直立姿勢から羽口が溶
鋼表面より上方に露出し始める傾倒姿勢に至るま
での炉体傾動に要する所要時間t以下でガス切替
え置換が完了する容量になる位置に前記遮断弁を
配設し、かつ該配管内に2段制御の放散装置を設
けたことを特徴とする転炉の底吹ガス切替え装
置。1. The capacity of the piping from the shutoff valve closest to the tuyere to the tuyere is required to tilt the converter body from an upright position to a tilted position where the tuyere begins to be exposed above the molten steel surface. Bottom blowing gas switching for a converter, characterized in that the cutoff valve is disposed at a position where the capacity is such that gas switching and replacement can be completed in less than the required time t, and a two-stage controlled dissipation device is provided in the piping. Device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14479983A JPS6036611A (en) | 1983-08-08 | 1983-08-08 | Bottom blowing gas changer for converter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14479983A JPS6036611A (en) | 1983-08-08 | 1983-08-08 | Bottom blowing gas changer for converter |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6036611A JPS6036611A (en) | 1985-02-25 |
JPS6216244B2 true JPS6216244B2 (en) | 1987-04-11 |
Family
ID=15370725
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP14479983A Granted JPS6036611A (en) | 1983-08-08 | 1983-08-08 | Bottom blowing gas changer for converter |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6036611A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0365434U (en) * | 1989-10-27 | 1991-06-26 |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03184422A (en) * | 1989-12-13 | 1991-08-12 | Mitsubishi Electric Corp | Semiconductor integrated circuit device |
JP5356965B2 (en) * | 2009-09-29 | 2013-12-04 | パンパシフィック・カッパー株式会社 | Converter operating device and converter operating method using the same |
-
1983
- 1983-08-08 JP JP14479983A patent/JPS6036611A/en active Granted
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0365434U (en) * | 1989-10-27 | 1991-06-26 |
Also Published As
Publication number | Publication date |
---|---|
JPS6036611A (en) | 1985-02-25 |
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