JPS62149959A - Apparatus for continuous steam treatment of cloth - Google Patents

Apparatus for continuous steam treatment of cloth

Info

Publication number
JPS62149959A
JPS62149959A JP28523085A JP28523085A JPS62149959A JP S62149959 A JPS62149959 A JP S62149959A JP 28523085 A JP28523085 A JP 28523085A JP 28523085 A JP28523085 A JP 28523085A JP S62149959 A JPS62149959 A JP S62149959A
Authority
JP
Japan
Prior art keywords
fabric
zone
treatment
tenter
processing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP28523085A
Other languages
Japanese (ja)
Inventor
山東 美一
石徹白 博司
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sando Iron Works Co Ltd
Original Assignee
Sando Iron Works Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sando Iron Works Co Ltd filed Critical Sando Iron Works Co Ltd
Priority to JP28523085A priority Critical patent/JPS62149959A/en
Publication of JPS62149959A publication Critical patent/JPS62149959A/en
Pending legal-status Critical Current

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  • Treatment Of Fiber Materials (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 〔発明の利用分野〕 本発明は、長尺布帛を連続的に拡布移送するテンターと
、このテンターによシ拡布移送される布帛へ向けて高熱
液を吹きつける液付与手段を利用して、布帛の前処理、
染色、プリント発色、減量セット加工等を連続的かつ高
速度で行なうことができるようにした布帛の連続湿熱処
理加工装置に関するものである。
Detailed Description of the Invention [Field of Application of the Invention] The present invention relates to a tenter that continuously spreads and transfers a long fabric, and a liquid application method that sprays high-temperature liquid toward the fabric that is spread and transferred by the tenter. Pre-treatment of fabric by means of
The present invention relates to a continuous wet heat processing apparatus for fabrics that can perform dyeing, printing color development, weight loss set processing, etc. continuously and at high speed.

〔発明の背景〕[Background of the invention]

工業的に加工生産する長尺布帛を、連続的に湿熱反応で
、例えば前処理、減量、染色、発色、セット等の処理加
工を行なう従来手段には、例えば本発明者らによって開
発されているパープルレンジ(株式会社山東鉄工所の商
品名)、あるいは高圧スチーマ等の湿熱反応室を使用し
て、連続湿熱を行なって上記の処理を行なうことが提案
され公知とされているが、上記のパープルレンジ使用の
場合は、主として布帛の前処理を目的とするものであっ
て染色、発色、セット等の加工に適さず、むしろ不可能
に近いものである。即ちパープルレンジ使用の場合は、
このパープルレンジ内に送り込んだ布帛を振りたたみ状
態となして堆積しながら順次湿熱処理しているために、
布帛の長さ方向へのテンションは殆んどかからず、該布
帛の収縮性は得られるが布帛を順次振シたたんでいるこ
去から、その折り曲げ部において皺が生じさらにこの腋
部における処理むらが生じて、目的とする前処理あるい
は染色等の処理加工が達成でき難い。また高圧スチーマ
使用の場合は、布帛を折)たたむことなく、そのスチー
マ缶体内部をガイドロールにガイドさせて連続的に通過
せしめるものであるから皺の発生及び処理むらを抑制す
ることはできるが、そのスチーマ缶体内に配した多数本
のガイドロールによって蛇行状にガイド移送されること
で、その布帛の長さ方向に張力がかかυ、そのため布帛
の幅方向の寸法出しができず、寸法精度に劣る加工布と
なりやすい問題点があった。
Conventional methods for processing industrially processed long fabrics, such as pretreatment, weight loss, dyeing, color development, and setting, using continuous moist heat reactions include the methods developed by the present inventors, for example. It has been proposed and known to carry out the above treatment by continuous moist heat using a wet heat reaction chamber such as a Purple Range (trade name of Shandong Iron Works Co., Ltd.) or a high pressure steamer. When used in a microwave oven, the purpose is mainly to pre-treat the fabric, and it is not suitable for dyeing, coloring, setting, etc., and is almost impossible. In other words, when using the purple range,
Because the fabric sent into this purple range is folded and piled up, it is sequentially subjected to moist heat treatment.
Almost no tension is applied in the length direction of the fabric, and the fabric can be contracted, but as the fabric is sequentially shaken and folded, wrinkles occur at the folded portions, and further processing at the armpits occurs. Unevenness occurs, making it difficult to achieve the desired pretreatment or processing such as dyeing. In addition, when using a high-pressure steamer, the fabric is guided by a guide roll and passed through the steamer can continuously without folding the fabric, which can suppress wrinkles and uneven processing. As the fabric is guided in a meandering manner by a large number of guide rolls placed inside the steamer can, tension is applied in the length direction of the fabric, which makes it impossible to measure the width of the fabric. There was a problem in that the fabric was likely to be processed with inferior precision.

マタ従来のパープルレンジ、あるいは高圧スチーマ等の
反応処理装置にあっては、薬液による反応後の洗浄処理
を同一の反応処理装置内で行なうことができ難いために
、それら反応処理装置に次いで多数の洗浄槽を配設しな
ければならず、これに伴って設備費、水、熱エネルギー
使用量の増大が免がれないものであった。
With conventional reaction processing equipment such as purple ovens or high-pressure steamers, it is difficult to perform cleaning treatment after the reaction with chemical solutions in the same reaction processing equipment, so there are many A cleaning tank must be installed, which inevitably increases equipment costs, water, and thermal energy consumption.

〔発明の目的〕 本発明はかかる問題点を解消するためになされたもので
、機構を簡素化して低コストの一台の処理加工装置によ
って、反応処理→況浄→セット→乾燥→冷却等の一連の
処理加工が高速度で、しかも品質良好にして生産するこ
とがでさる布帛の連続液処理加工装置を提供することを
目的とするものである。
[Purpose of the Invention] The present invention has been made to solve these problems, and it is possible to perform processes such as reaction treatment → cleaning → setting → drying → cooling by simplifying the mechanism and using a single low-cost processing device. It is an object of the present invention to provide a continuous liquid processing apparatus for fabrics that can produce a series of processing processes at high speed and with good quality.

〔発明の実施例〕[Embodiments of the invention]

以下に本発明を図面に示す実施例に基いて詳細に説明す
る。
The present invention will be explained in detail below based on embodiments shown in the drawings.

本実施例は、布帛に染色、樹脂加工、前処理等の反応処
理に次いで洗浄、乾燥、冷却までの一連の処理を一台の
装置で連続的に行なうことができる装置であって、1は
処理すべき布帛である。この布帛1は、低浴比に設計さ
れている処理液槽2内に供給され該処理液槽2内で所属
の処理液が(前処理時においては、苛性液が、また染色
処理時においては染液が、また樹脂加工時においては樹
脂液が)付与含浸される。処理液が含浸された布帛1は
高熱水槽3内に供給されて、布帛1の膨しゅんが計られ
、次いでオーバーフィードロール4を経てテンター5へ
供給される。このテンター5は含液膨じゆんされた布帛
10両側辺縁をクリラグして、その布帛の幅方向に一矩
の緊張力を作用させながら移送するテンターであるが、
このテンター5の構造は、周知のものを使用することが
できる。このテンター5の全長は、布帛の導入側よシ導
出側に向って4つの処理ゾーン囚、■)、(C1,(D
)に区分されておシ、処理ゾーン囚はタイミングゾーン
に、処理ゾーン(D)は反応洗浄ゾーンに、処理ゾーン
(C)は乾燥ゾーンに1処理ゾーン(D)は冷却ゾーン
に形成されている。処理ゾーン働)において、6はテン
ター5によって緊張されながら移送される布帛1の上側
面より、その布帛に向けて高温度の熱湯を吹きつけるた
めの高温度多湿流体噴射ノズル群でオシ、また布帛の下
詞面には、布帛に含浸された熱湯を吸引回収するための
サクション群7が配設されている。8はサクションポン
プであって、このサクションポンプ8により吸引された
回収液は濾過機9を経て貯液槽10に入れられるよう釦
なっている。11は高圧高温度が保持される圧力缶であ
ってこの圧力缶11内は、圧力蒸気の送シ込みによって
例えば150℃の高温雰囲気に保持でさるようになって
いる。12は圧力缶11内に配設されている蛇管であっ
て、この蛇管12内に貯液槽10内の液をポンプ13に
よって供給することによって核液は圧力缶11内温度近
似値まで上昇して、約150℃に近い高温度の液(湯)
となって、前記のノズル群6から布帛1へ同けて吹きつ
けられるものである。処理ゾーン(C)においては布帛
の移送方向に、複数の乾熱風噴射ノズル14が配設され
ており、これらノズル14からは、例えば略130℃の
乾熱風が布帛1へ向けて噴射されるものである。処理ゾ
ーン(D)においては布帛の移送方向に′a数の冷気噴
射ノズル15が配設されておシ、これらのノズル14か
らは、例えば20〜25℃の冷気が布帛へ向けて噴射さ
れるものである。
This embodiment is an apparatus that can continuously perform a series of processes on fabrics, such as dyeing, resin processing, pretreatment, etc., followed by washing, drying, and cooling. It is a fabric to be treated. This fabric 1 is fed into a treatment liquid tank 2 designed to have a low bath ratio, and in the treatment liquid tank 2, the associated treatment liquid (caustic liquid during pre-treatment, caustic liquid during dyeing treatment, A dye liquor (or a resin liquor during resin processing) is applied and impregnated. The fabric 1 impregnated with the treatment liquid is fed into a high-temperature water tank 3, the swelling of the fabric 1 is measured, and then fed to a tenter 5 via an overfeed roll 4. This tenter 5 is a tenter that cradles both sides of the liquid-filled and swollen fabric 10 and transfers the fabric while applying a rectangular tension force in the width direction of the fabric.
A well-known structure can be used for the tenter 5. The total length of this tenter 5 is divided into four processing zones from the fabric introduction side to the fabric output side.■), (C1, (D
) The processing zone (D) is divided into a timing zone, a processing zone (D) is a reaction cleaning zone, a processing zone (C) is a drying zone, and a processing zone (D) is a cooling zone. . In the treatment zone (working), 6 is a group of high temperature and humid fluid jet nozzles for spraying high temperature hot water from the upper side of the fabric 1 being transferred under tension by the tenter 5, and is also used to spray the fabric 1 onto the fabric 1. A suction group 7 for suctioning and recovering the hot water impregnated into the fabric is disposed on the lower side of the fabric. Reference numeral 8 denotes a suction pump, and a button is provided so that the recovered liquid sucked by this suction pump 8 can be put into a liquid storage tank 10 through a filter 9. Reference numeral 11 denotes a pressure canister in which high pressure and high temperature are maintained, and the inside of this pressure canister 11 is maintained at a high temperature atmosphere of, for example, 150° C. by feeding pressure steam. Reference numeral 12 denotes a flexible pipe disposed inside the pressure canister 11, and by supplying the liquid in the liquid storage tank 10 into the flexible pipe 12 with the pump 13, the nuclear liquid rises to a temperature close to the temperature inside the pressure canister 11. A high temperature liquid (hot water) close to approximately 150℃
The above-mentioned nozzle group 6 sprays the cloth 1 at the same time. In the treatment zone (C), a plurality of dry hot air spray nozzles 14 are arranged in the direction of transport of the fabric, and these nozzles 14 spray dry hot air at approximately 130° C. toward the fabric 1, for example. It is. In the treatment zone (D), a number of cold air injection nozzles 15 are arranged in the direction of transport of the fabric, and from these nozzles 14, cold air of, for example, 20 to 25° C. is injected toward the fabric. It is something.

次にその作用について述べると、処理液槽2内で処理液
が含浸吸着された布帛は、高熱液水槽3内で150℃前
後の熱湯が作用されて、膨じゆんし、これKよシ処理液
の布帛内浸透性が高められると共にテンター5による幅
出しが要と々る。次いでこの布帛はテンター5に架設移
送され、最初にタイミングゾーン囚を走行するがこのタ
イミングゾーン囚を通過する間に、処理液の布帛に対す
る反応を容易かつ確実ならしめるタイミングが得られる
。次いでこの布帛1が処理ゾーン缶)を通過する間に、
ノズル群6から噴射される例えば150℃近くの熱湯が
布帛1に加圧的に吹きつけられるので、既に仮付着され
ている処理液が約数秒間で布帛の内芯部に浸透しかつ湿
熱反応されると共に、その未反応及び反応後の薬液分子
は、その熱湯の噴射力を受けて脱落し、洗浄作用も同時
に働く、従ってこの処理ゾーンFB)によって、布帛へ
の湿熱反応と洗浄が々されるものである。かくして反応
洗浄処理された布帛は、次の乾燥ゾーン(C)で乾熱風
を受けて乾燥された後に処理ゾーン(D)で冷却セット
されて目的とする処理加工布が連続的に得られるもので
ある。
Next, to explain its effect, the fabric that has been impregnated and adsorbed with the treatment liquid in the treatment liquid tank 2 is exposed to hot water of around 150°C in the high-temperature liquid water tank 3, and swells. The permeability of the liquid into the fabric is increased, and width adjustment by the tenter 5 becomes necessary. Next, the fabric is transferred to the tenter 5 and first runs through a timing zone, and while passing through the timing zone, a timing is obtained that allows the treatment liquid to easily and reliably react to the fabric. Then, while this fabric 1 passes through a processing zone (can),
Hot water of, for example, close to 150°C is sprayed from the nozzle group 6 under pressure on the fabric 1, so that the treatment liquid that has already been temporarily attached penetrates into the inner core of the fabric in about a few seconds and causes a moist heat reaction. At the same time, the unreacted and reacted chemical liquid molecules fall off due to the jet force of the hot water, and the cleaning action also works at the same time.Therefore, this treatment zone FB) accelerates the wet heat reaction and cleaning of the fabric. It is something that The fabric thus subjected to the reaction washing treatment is then dried by receiving dry hot air in the next drying zone (C), and then cooled and set in the treatment zone (D) to continuously obtain the desired treated fabric. be.

このように本実施例においては、テンターによシ移送さ
れる布帛がタイミングゾーン囚、反応洗浄ゾーン■)、
乾燥ゾーン(C)、冷却ゾーン(D)の順で通過処理さ
れることによシ、目的とする処理布、例えば前処理布帛
、染色布帛、樹脂加工布帛等が製品化されるものである
In this way, in this example, the fabric transferred by the tenter is in the timing zone, the reaction cleaning zone (■),
By passing through the drying zone (C) and the cooling zone (D) in this order, the desired treated fabrics, such as pretreated fabrics, dyed fabrics, resin-treated fabrics, etc., are made into products.

〔発明の概要〕[Summary of the invention]

以上のように本発明は、処理液を付与せしめた布帛を、
拡布状態で移送するテンターの移動方向に、その布帛を
大気中で移送せしめるタイミングゾーン(A)と、その
布帛に高熱湯を吹きつけて湿熱反応と洗浄を行なう反応
洗浄ゾーン(I3)と、乾熱風を吹きつけて布帛の乾燥
を行なう乾燥ゾーン10)と、乾燥された布帛冷却セッ
トせしめるための冷却ゾーン(D)を順次配設せしめた
ことを特徴とする布帛の連続湿熱処理加工装置である。
As described above, the present invention provides fabrics to which a treatment liquid has been applied.
In the direction of movement of the tenter, which transports the fabric in an expanded state, there is a timing zone (A) where the fabric is transferred in the atmosphere, a reaction cleaning zone (I3) where high boiling water is sprayed onto the fabric to perform a wet heat reaction and cleaning, and a dry zone. This is a continuous moist heat processing apparatus for fabric, characterized in that a drying zone (10) for drying the fabric by blowing hot air and a cooling zone (D) for cooling and setting the dried fabric are sequentially arranged. .

〔発明の効果〕〔Effect of the invention〕

従って装置によれば一台のテンターを通過する間に、目
的とする処理加工布が製品化でき、きわめて簡単な装置
によシ、短時間にしかも品質の良好を処理加工布帛が連
続的に生産でき設備費の削減が可能となる。また同一テ
ンターによる処理加工であるから、処理の均一性が可能
となシ、品質の良好な加工布帛を量産することも可能で
ある等の効果がある。
Therefore, according to the device, the desired treated fabric can be made into a product while passing through one tenter, and treated fabrics of good quality can be continuously produced in a short period of time using an extremely simple device. This makes it possible to reduce equipment costs. Furthermore, since the processing is carried out using the same tenter, it is possible to achieve uniformity of processing, and it is also possible to mass-produce processed fabrics of good quality.

【図面の簡単な説明】[Brief explanation of drawings]

図面は本発明よシなる装置の実施例を示した説明図であ
る。 1・・・布帛      2・・・処理液槽3・・・熱
湯付与槽 4・・・オーバーフィードロール 5・・・テンター    6・・・熱湯噴射ノズル7・
・・サクション   14・・・乾熱風噴射ノズル15
・・・冷風ノズル。
The drawings are explanatory diagrams showing an embodiment of a device according to the present invention. 1... Fabric 2... Treatment liquid tank 3... Hot water application tank 4... Overfeed roll 5... Tenter 6... Hot water injection nozzle 7.
...Suction 14...Dry hot air injection nozzle 15
...Cold air nozzle.

Claims (1)

【特許請求の範囲】[Claims] 処理液を付与せしめた布帛を、拡布状態で移送するテン
ターの移動方向に、その布帛を大気中で移送せしめるタ
イミングゾーン(A)と、その布帛に高熱湯を吹きつけ
て湿熱反応と洗浄を行なう反応洗浄ゾーン(B)と、乾
熱風を吹きつけて布帛の乾燥を行なう乾燥ゾーン(C)
と、乾燥された布帛冷却セットせしめるための冷却ゾー
ン(D)を順次配設せしめたことを特徴とする布帛の連
続湿熱処理加工装置。
A timing zone (A) in which the fabric to which the treatment liquid has been applied is transferred in the atmosphere in the direction of movement of the tenter, which transfers the fabric in an expanded state; Reaction cleaning zone (B) and drying zone (C) where fabric is dried by blowing dry hot air.
An apparatus for continuous moist heat treatment of fabric, characterized in that cooling zones (D) for cooling and setting the dried fabric are successively arranged.
JP28523085A 1985-12-18 1985-12-18 Apparatus for continuous steam treatment of cloth Pending JPS62149959A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP28523085A JPS62149959A (en) 1985-12-18 1985-12-18 Apparatus for continuous steam treatment of cloth

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP28523085A JPS62149959A (en) 1985-12-18 1985-12-18 Apparatus for continuous steam treatment of cloth

Publications (1)

Publication Number Publication Date
JPS62149959A true JPS62149959A (en) 1987-07-03

Family

ID=17688791

Family Applications (1)

Application Number Title Priority Date Filing Date
JP28523085A Pending JPS62149959A (en) 1985-12-18 1985-12-18 Apparatus for continuous steam treatment of cloth

Country Status (1)

Country Link
JP (1) JPS62149959A (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6221864A (en) * 1985-07-22 1987-01-30 株式会社 山東鉄工所 Continuous liquid treatment of cloth

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6221864A (en) * 1985-07-22 1987-01-30 株式会社 山東鉄工所 Continuous liquid treatment of cloth

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