JPS6212462Y2 - - Google Patents

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Publication number
JPS6212462Y2
JPS6212462Y2 JP8450882U JP8450882U JPS6212462Y2 JP S6212462 Y2 JPS6212462 Y2 JP S6212462Y2 JP 8450882 U JP8450882 U JP 8450882U JP 8450882 U JP8450882 U JP 8450882U JP S6212462 Y2 JPS6212462 Y2 JP S6212462Y2
Authority
JP
Japan
Prior art keywords
sealant
mirror
frame
side wall
masking tape
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP8450882U
Other languages
Japanese (ja)
Other versions
JPS58186874U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP8450882U priority Critical patent/JPS58186874U/en
Publication of JPS58186874U publication Critical patent/JPS58186874U/en
Application granted granted Critical
Publication of JPS6212462Y2 publication Critical patent/JPS6212462Y2/ja
Granted legal-status Critical Current

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Description

【考案の詳細な説明】 本考案は板材とこれの側縁外側に配置される枠
材との間に充填されるシール剤の幅及び肉盛り高
さを均一に仕上げるための用具に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a tool for uniformizing the width and build-up height of a sealant filled between a board and a frame material disposed on the outside of the side edge thereof.

本考案の用具は種々の用途に用いることができ
るが以下枠付きミラーの製造を例にとり説明す
る。
Although the tool of the present invention can be used for various purposes, it will be explained below by taking the manufacture of a framed mirror as an example.

太陽熱発電等に使用される反射鏡として第1図
に断面で示すように、ガラス鏡1を断面L型の額
縁状の金属枠体2内に納めて鏡1の裏面と枠体2
との間にホツトメルト型接着剤などの接着剤3を
充填して固定し、また鏡1の表面側周縁に鏡面か
ら枠体2にかけてシリコンシーラメント等の弾性
水密シール剤4を充填した構造のものが製造され
ている。
As shown in cross section in FIG. 1, a glass mirror 1 is housed in a frame-shaped metal frame 2 with an L-shaped cross section, and the back surface of the mirror 1 and the frame 2 are used as a reflecting mirror used for solar power generation, etc.
An adhesive 3 such as a hot-melt adhesive is filled between the mirror 1 and the frame 2, and an elastic watertight sealant 4 such as silicone sealant is filled around the surface of the mirror 1 from the mirror surface to the frame 2. is manufactured.

この種の枠付きミラーにおいてシール剤4を施
す場合、一般にはまず鏡1のエツジから若干幅残
して内側に鏡全周にわたりマスキングテープ5を
貼着し、この状態で枠体2と鏡1との間およびミ
ラー面上にかけてシール剤4を塗布した後、ヘラ
6で余分のシール剤4を除去してフラツトに仕上
げることを行なつている。
When applying the sealant 4 to this type of framed mirror, generally first apply masking tape 5 to the inside of the mirror 1, leaving a slight width from the edge, over the entire circumference of the mirror, and in this state, attach the masking tape 5 to the frame 2 and the mirror 1. After applying the sealant 4 between the mirror surfaces and on the mirror surface, excess sealant 4 is removed with a spatula 6 to give a flat finish.

上記のような従来の仕上げ方法によるときは、
ヘラ6の両側端をそれぞれ枠体2上およびマスキ
ングテープ5上に載せて走らせるため、仕上げ処
理後はシール剤4がミラー上においてはマスキン
グテープ5の厚み分だけしか残らず、またこの種
の市販のマスキングテープは一般に厚みが非常に
薄いので望ましい水密シール厚み(一般に1m/
m以上)が確保できないという問題があつた。
When using traditional finishing methods such as those mentioned above,
Since both ends of the spatula 6 are placed on the frame 2 and the masking tape 5 and run, after the finishing process, only the thickness of the masking tape 5 of the sealant 4 remains on the mirror. Commercially available masking tapes are generally very thin, so the desired watertight seal thickness (generally 1m/
There was a problem in that it was not possible to secure a

またシール剤4が硬化した後に枠体2外側には
み出したシール剤4を除去するのに手間がかかる
という問題があつた。
Further, there is a problem in that it takes time and effort to remove the sealant 4 that protrudes from the outside of the frame 2 after the sealant 4 has hardened.

本考案は上記従来の問題を解決する新規なシー
ル剤仕上げ用具を提供することを目的としてい
る。
The object of the present invention is to provide a new sealant finishing tool that solves the above-mentioned conventional problems.

以下本考案を図面に示した実施例に基づき詳細
に説明する。
The present invention will be described in detail below based on embodiments shown in the drawings.

第2図イは本考案のシール剤仕上げ用具の正面
図、第2図ロは側面図、第2図ハは要部斜視図、
第3図は使用状態を示す断面図である。
Figure 2A is a front view of the sealant finishing tool of the present invention, Figure 2B is a side view, Figure 2C is a perspective view of the main parts,
FIG. 3 is a sectional view showing the state of use.

図示のように基板10とこの基板の一方の側縁
に沿つて立設した側壁11、およびこの側壁11
から一定間隔をおいて側壁11と平行に設けた一
対の突条12,13で構成される一対の溝14
A,14Bをもつたチヤンネル状となつていて金
属あるいは合成樹脂の型材で成型されている。
As shown in the figure, a substrate 10, a side wall 11 erected along one side edge of this substrate, and this side wall 11
A pair of grooves 14 made up of a pair of protrusions 12 and 13 provided parallel to the side wall 11 at a constant interval from
It has a channel shape with A and 14B, and is molded from metal or synthetic resin.

そして両突条12,13は長手方向の一方の端
部側では側壁11と同一高さであるが他端側では
緩やかな傾斜面12A,13Aとしてある。
Both protrusions 12 and 13 have the same height as the side wall 11 at one end in the longitudinal direction, but have gentle slopes 12A and 13A at the other end.

そしてこの側端における両突条12,13の基
板からの高さH1は、シール剤4のミラー面上に
おける所定肉盛り厚みをH2、マスキングテープ
5の厚みをH3としてH1=H2−H3の寸法に設定し
てある。
The height H 1 of both protrusions 12 and 13 from the substrate at this side end is determined by H 1 = H, where H 2 is the predetermined build-up thickness of the sealant 4 on the mirror surface, and H 3 is the thickness of the masking tape 5 . The dimensions are set to 2 −H 3 .

また側壁11の内面と中間突条12の側壁対向
面との間隔W1はシール剤4の所定塗布幅W2に一
致させてある。
Further, the distance W 1 between the inner surface of the side wall 11 and the surface of the intermediate protrusion 12 facing the side wall is made to match the predetermined application width W 2 of the sealant 4 .

さらに両突条12,13の外側面間隔W3はマ
スキングテープ5の幅よりも若干狭く設定してあ
る。上記の枠付きミラーを製作するに当つては、
まず鏡1を反射面を下にして平面定盤上に置き、
その周縁を囲むようにして額縁状に成形した枠体
2を配置する。
Furthermore, the distance W 3 between the outer surfaces of both protrusions 12 and 13 is set to be slightly narrower than the width of the masking tape 5. When manufacturing the above framed mirror,
First, place mirror 1 on a flat surface plate with the reflective side facing down.
A frame 2 formed into a picture frame shape is arranged so as to surround the periphery.

次に枠体2と鏡1背面との隙間に全周にわたり
ホツトメルト接着剤等の接着剤3を充填し硬化さ
せることにより鏡の平面度を維持した状態で両者
を一体に固着する。
Next, an adhesive 3 such as a hot melt adhesive is filled all around the gap between the frame 2 and the back surface of the mirror 1 and cured, thereby fixing the two together while maintaining the flatness of the mirror.

次に一体化した鏡1および枠体2を反転させ、
鏡1の全周に沿つてエツジから若干幅W4の鏡面
を残して、すなわち枠体2の外側面からW2の位
置に側縁を合せてマスキングテープ5を貼着す
る。上記のW4は鏡面上に肉盛りすべきシール剤
4の幅である。
Next, invert the integrated mirror 1 and frame 2,
A masking tape 5 is pasted along the entire circumference of the mirror 1, leaving a mirror surface with a width W 4 slightly from the edge, that is, with the side edge aligned at a position W 2 from the outer surface of the frame 2. The above W 4 is the width of the sealant 4 to be built up on the mirror surface.

マスキングテープ5の貼着後、枠体2の側壁2
Aと鏡1のエツジ間の空隙部にバツクアツプ材1
5を詰めてこのバツクアツプ材上およびマスキン
グテープ5上にかけてシリコンシーラント等の弾
性シール剤4を充填塗布する。
After pasting the masking tape 5, the side wall 2 of the frame 2
Place backup material 1 in the gap between the edges of A and mirror 1.
5, and fill and apply an elastic sealant 4 such as silicone sealant over the backup material and the masking tape 5.

全周にわたり塗布した後、本考案に係るシール
剤仕上げ用具20の側壁11内面を枠体2の外側
面に当て付け、両突条12,13を鏡面上のマス
キングテープ5上に載せて基板10を水平面に対
して両突条12,13の傾斜面12A,13Aの
傾斜角度に合せた斜め姿勢に保持して枠体2の全
周に沿い走行させる。
After applying the sealant over the entire circumference, the inner surface of the side wall 11 of the sealant finishing tool 20 according to the present invention is brought into contact with the outer surface of the frame 2, and both protrusions 12 and 13 are placed on the masking tape 5 on the mirror surface, and the substrate 10 is is held in an oblique position corresponding to the inclination angle of the inclined surfaces 12A, 13A of both the protrusions 12, 13 with respect to the horizontal plane, and is caused to run along the entire circumference of the frame 2.

この操作により、シール剤4の上表面は用具の
側壁11と中間突条12との間にある平担な溝1
4A底壁部でフラツトにならされる。また、中間
突条12によつてマスキングテープ5上にはみ出
しているシール剤端部が切除されると同時に、側
壁11によつて枠体2の外側にはみ出しているシ
ール剤の余剰部分が切除される。
By this operation, the upper surface of the sealant 4 is removed from the flat groove 1 between the side wall 11 and the intermediate protrusion 12 of the tool.
It is flattened at the 4A bottom wall. Further, the end portion of the sealant protruding onto the masking tape 5 is removed by the intermediate protrusion 12, and at the same time, the excess portion of the sealant protruding from the outside of the frame 2 is removed by the side wall 11. Ru.

またシール剤4の鏡面上における肉盛り厚み
H2は、マスキングテープ5の厚みH3に中間突条
12の高さH1を加えたH2=H1+H3の一定厚みで
均一に確保される。
Also, the build-up thickness of sealant 4 on the mirror surface
H 2 is uniformly ensured at a constant thickness of H 2 = H 1 + H 3 , which is the thickness H 3 of the masking tape 5 and the height H 1 of the intermediate protrusion 12.

さらにガイドの役目を果す最外側の突条13と
中間突条12とがマスキングテープ5の両側端近
くにそれぞれ載つているので、走向中に用具が左
右にぐらつくことなく安定した状態で走行させる
ことができる。上記の仕上げ処理の後マスキング
テープを剥す。
Furthermore, since the outermost protrusion 13 and the intermediate protrusion 12, which serve as guides, are placed near both ends of the masking tape 5, the tool can run in a stable state without wobbling from side to side during strike. Can be done. After finishing the above process, remove the masking tape.

以上のように本考案のシール剤仕上げ用具を使
用することにより、枠付きミラーなど一般に板材
とこれの側縁外側に配置される枠材との間に充填
されるシール剤を、一回の走行操作で幅方向への
はみ出しシール剤をきれいに切除することができ
るとともにシール剤上表面を平担面に仕上げるこ
とができる。
As described above, by using the sealant finishing tool of the present invention, the sealant that is generally filled between the plate material such as a framed mirror and the frame material placed outside the side edge of the plate can be removed in one run. By this operation, the sealant protruding in the width direction can be neatly removed, and the upper surface of the sealant can be finished into a flat surface.

同時に、板材の側縁から一定幅の範囲において
全周にわたり板材面上にマスキング材厚みに比べ
て充分大なシール剤を肉盛り厚みを確保すること
ができ、したがつて鏡面のエツジ部への水分浸透
による銀膜腐蝕等の問題を生じ難い非常に信頼性
の高い水密シール処理を行なうことができる。
At the same time, it is possible to secure a sufficient thickness of sealant on the plate surface over the entire circumference within a certain width range from the side edge of the plate, compared to the thickness of the masking material. It is possible to perform a highly reliable watertight sealing process that is unlikely to cause problems such as silver film corrosion due to moisture penetration.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は従来の仕上げ方法を示す要部断面図、
第2図ないし第4図は本考案の一実施例を示し、
第2図イ,ロ,ハはシール剤仕上げ用具のそれぞ
れ正面図、側面図、斜視図、第3図はシール剤仕
上げ方法を示す要部断面図、第4図は同斜視図で
ある。 1……鏡(板材)、2……枠体、4……シール
剤、5……マスキングテープ、10……基板、1
1……側壁、12,13……突条、20……シー
ル剤仕上げ用具。
Figure 1 is a sectional view of the main parts showing the conventional finishing method.
Figures 2 to 4 show an embodiment of the present invention,
2A, 2B, and 2C are respectively a front view, a side view, and a perspective view of the sealant finishing tool, FIG. 3 is a sectional view of a main part showing a sealant finishing method, and FIG. 4 is a perspective view thereof. 1...Mirror (plate material), 2...Frame, 4...Sealant, 5...Masking tape, 10...Substrate, 1
1...Side wall, 12, 13...Protrusion, 20...Sealant finishing tool.

Claims (1)

【実用新案登録請求の範囲】 1 板材1とこれの側縁外側に配置される枠材2
との間に充填されるシール剤4を仕上げるため
の用具であつて、基板10の端部に前記枠材2
の外側面に当て付けるための側壁11を設ける
とともに、この側壁11から塗布すべきシール
幅W2をおいた位置にシール剤端部を成形する
突条12を設け、さらにこの突条から一定幅を
おいた位置にガイド用突条13を設けてなるシ
ール剤仕上げ用具。 2 前記突条12,13は端部近くにおいて長手
方向に傾斜面とし、側端部における基板からの
高さH1は、板材面上のシール剤肉盛り厚みを
H2、マスキングテープ厚みをH3としてH1=H2
−H3に設定した実用新案登録請求の範囲第1
項記載のシール剤仕上げ用具。
[Scope of claims for utility model registration] 1. Board material 1 and frame material 2 placed on the outside of the side edge thereof
This is a tool for finishing the sealing agent 4 filled between the frame material 2 and the end portion of the substrate 10.
A side wall 11 is provided for abutting against the outer surface of the sealant, and a protrusion 12 for forming the end of the sealant is provided at a position spaced from the side wall 11 by a width W 2 of the seal to be applied. This sealant finishing tool is provided with a guide protrusion 13 at a position. 2 The protrusions 12 and 13 have slopes in the longitudinal direction near the ends, and the height H1 from the substrate at the side ends is determined by the thickness of the sealant built-up on the plate surface.
H 2 , masking tape thickness as H 3 H 1 = H 2
- First scope of claims for utility model registration set in H 3
Sealant finishing tool as described in section.
JP8450882U 1982-06-07 1982-06-07 Sealant finishing tools Granted JPS58186874U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8450882U JPS58186874U (en) 1982-06-07 1982-06-07 Sealant finishing tools

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8450882U JPS58186874U (en) 1982-06-07 1982-06-07 Sealant finishing tools

Publications (2)

Publication Number Publication Date
JPS58186874U JPS58186874U (en) 1983-12-12
JPS6212462Y2 true JPS6212462Y2 (en) 1987-03-31

Family

ID=30093453

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8450882U Granted JPS58186874U (en) 1982-06-07 1982-06-07 Sealant finishing tools

Country Status (1)

Country Link
JP (1) JPS58186874U (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015126071A (en) * 2013-12-26 2015-07-06 シャープ株式会社 Method of manufacturing solar cell module

Also Published As

Publication number Publication date
JPS58186874U (en) 1983-12-12

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