JPS62106873A - Method for painting synthetic resin product in coating separated state - Google Patents

Method for painting synthetic resin product in coating separated state

Info

Publication number
JPS62106873A
JPS62106873A JP24763485A JP24763485A JPS62106873A JP S62106873 A JPS62106873 A JP S62106873A JP 24763485 A JP24763485 A JP 24763485A JP 24763485 A JP24763485 A JP 24763485A JP S62106873 A JPS62106873 A JP S62106873A
Authority
JP
Japan
Prior art keywords
synthetic resin
wet
paint
plasma
painted
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP24763485A
Other languages
Japanese (ja)
Inventor
Katsuichi Tomonari
友斉 勝一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP24763485A priority Critical patent/JPS62106873A/en
Publication of JPS62106873A publication Critical patent/JPS62106873A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To reduce the number of film baking/curing processes and to dispense with sanding, by preliminarily applying plasma treatment to the surface of a synthetic resin product to enhance the wettability of said surface and subsequently applying differently coating paint to said surface by a wet-on-wet system. CONSTITUTION:After a plate shaped article 1 to be painted made of a polypropylene resin is washed, a strip-like mask 5 due to electroforming is applied to the surface side of a coating separating parting area 1a and the whole is set to an oxygen plasma treatment apparatus 6 and the surface of the article 1 to be painted is activated by plasma irradiation. Thereafter, the masking is detached and first color paint is applied to one treating part provided across a plasma untreated part and, in a wet-on-wet state, second color paint is applied to the other treating part and both parts are baked and cured. Thereafter, both films on the differently coating parting area 1a of the article 1 to be painted are released through an adhesive tape 11.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、合成樹脂製品の表面を塗り分け塗装する方法
に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method for separately painting the surface of a synthetic resin product.

〔従来の技術〕[Conventional technology]

従来、例えば、自動車の部品や外板等には合成樹脂、特
に変性ポリプロピレン樹脂が多(用いられていることは
周知の通りである・それというのも、この変性ポリプロ
ピレン樹脂は、軽量で成形性、耐熱性、耐衝撃性、耐候
性等にすぐれているばかりでなく、比較的に安価であり
、かつ容易に入手し得るからである。
Conventionally, for example, synthetic resins, especially modified polypropylene resins, have been widely used for automobile parts and outer panels.This is because modified polypropylene resins are lightweight and moldable. This is because it not only has excellent heat resistance, impact resistance, weather resistance, etc., but also is relatively inexpensive and easily available.

そして、上述のような合成樹脂製品を塗り分け塗装する
際には、先ず合成樹脂製品の表面をトリクロールエタン
等の塩素系有機溶剤を利用する洗浄機で蒸気洗浄して乾
燥させ、その表面の全体にプライマ塗装して焼付・硬化
させた後、全体に第1色目の塗料を塗装して焼付・硬化
させる。次に、第1色目の塗装皮膜に十分なサンディン
グを実施するとともに、必要な部位にマスキングを行な
い、それ以外の部位に第2色目の塗料を塗装して焼付・
硬化させる。そして、最後にマスキングを除去するのが
一般である。
When painting a synthetic resin product as described above, first, the surface of the synthetic resin product is steam cleaned with a cleaning machine that uses a chlorinated organic solvent such as trichloroethane, and then dried. After applying primer to the entire surface and baking and curing, apply the first color paint to the entire surface and bake and cure. Next, thoroughly sand the first color paint film, mask the necessary areas, and apply the second color paint to other areas and bake.
Let it harden. Finally, the masking is generally removed.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

しかしながら、このような合成+1脂製品の塗り分け塗
装方法においては、上塗り塗料である第1色目の塗料の
塗装後および第2色目の塗料の塗装後において、それぞ
れ焼付・硬化作業のための工程が必要となることはもと
より、焼付・硬化後における第1色目の塗装皮膜と第2
色目の塗装皮膜との付着性を確保するために、第1色目
の塗料の塗装後においてサンディングを実施しなければ
ならない不具合がある。
However, in such a separate painting method for synthetic + 1 fat products, baking and curing processes are required after applying the first color of the top coat and after applying the second color of the paint. Of course, it is necessary to separate the first color paint film and the second color after baking and curing.
There is a problem in that sanding must be performed after applying the first color paint to ensure adhesion with the paint film of the first color.

従って、この発明は、上記の不具合を解消するためにな
されたもので、合成樹脂製品の表面に予めプラズマ処理
をして、その表面の濡れ性を向上させて塗り分けのため
の塗料をつj−7トオンウエソトで塗装することによっ
て、塗装皮膜の焼付・硬化のための工程を低減させ、塗
装皮膜同志の付着性を向上のためのサンディング作業を
皆無とすることにある。
Therefore, this invention was made to solve the above-mentioned problems, and the surface of a synthetic resin product is subjected to plasma treatment in advance to improve the wettability of the surface and apply a paint for different application. -7 By painting with Toonuesoto, the steps for baking and curing the paint film can be reduced, and the sanding work to improve the adhesion of the paint films to each other can be completely eliminated.

〔問題点を解決するための手段〕[Means for solving problems]

すなわち、この発明に係る合成樹脂製品の塗り分け塗装
方法においては、合成樹脂製品の表面を塗り分け塗装す
る方法であって、前記合成樹脂製品の塗り分け見切り部
位に予め帯状にマスキングしてプラズマ処理を行ない、
マスキングを除去した後、そのマスキング部位を境とし
て一方のプラズマ処理面に第1色目の塗料を塗装し、ウ
ェットオンウェットの状態で他方のプラズマ処理面に第
2色目の塗料を塗装し、第1色目の塗装皮膜と第2色目
の塗装皮膜とを同時に焼付・硬化せし、め、さらに、前
記塗り分け見切り部位にテープを貼着して、その部位の
塗装皮膜を剥離するようにしたものである。
That is, the method for separately painting a synthetic resin product according to the present invention is a method for separately painting the surface of a synthetic resin product, in which the dividing portion of the synthetic resin product is masked in advance in a band shape and then plasma treated. do the
After removing the masking, the first color paint is applied to one plasma-treated surface using the masked area as a border, and the second color paint is applied to the other plasma-treated surface in a wet-on-wet state. The paint film of a different color and the paint film of a second color are baked and cured at the same time, and then a tape is attached to the separation area to peel off the paint film at that area. be.

そして、合成樹脂製品としては、先にも述べた通り、自
動車の外板やバンバ等の部品をはじめとして、いろいろ
な合成樹脂製品を包含することを意図している。また、
合成樹脂材料としては、変性ポリプロピレン樹脂をはじ
め、ポリエチレン樹脂、ポリスチレン樹脂、FRP樹脂
等を挙げることができる。
As mentioned above, the synthetic resin products are intended to include various synthetic resin products, including parts such as automobile outer panels and bumpers. Also,
Examples of the synthetic resin material include modified polypropylene resin, polyethylene resin, polystyrene resin, FRP resin, and the like.

また、マスキング材は、塗装技術分野で使用されている
紙、接着テープ、合成樹脂シート、電鋳型のようなマス
ク等を使用することができる。
Further, as the masking material, paper, adhesive tape, synthetic resin sheet, electroformed mask, etc. used in the field of painting technology can be used.

また、プラズマ処理においては、常法に従って、例えば
酸素ガスの低圧下でグロー放電を行なうことにより実施
することができる。さらに具体的に説明すると、合成樹
脂製品を酸素プラズマ処理装置の容器内にセットし、0
.5ないし1.0トルの減圧下でプラズマを発生させ、
出力400ないし1゜ooow、処理時間30秒ないし
60秒、流量5ないし1ONm’/分の条件で照射する
ことによって、プラズマ処理を有利に実施することがで
きる。
Further, the plasma treatment can be carried out according to a conventional method, for example, by performing glow discharge under low pressure of oxygen gas. To explain more specifically, a synthetic resin product is set in a container of an oxygen plasma treatment device, and
.. generating plasma under reduced pressure of 5 to 1.0 torr;
Plasma treatment can be advantageously carried out by irradiating at a power output of 400 to 1°ooow, a treatment time of 30 seconds to 60 seconds, and a flow rate of 5 to 1 ON m'/min.

また、合成樹脂製品の表面に塗装される第1色目の塗料
および第2色目の塗料としては、合成樹脂製品に塗装さ
れている塗料をそのまま使用することができ、ここでは
特に限定されるものではなく、例えば有機溶剤型塗料、
水性塗料、粉体塗料のいずれも使用することができる。
Furthermore, as the first color paint and second color paint applied to the surface of the synthetic resin product, the paint applied to the synthetic resin product can be used as is, and there are no particular limitations here. For example, organic solvent-based paints,
Both water-based paints and powder paints can be used.

さらに、これらの塗装方法は各塗料に通した手段、例え
ばエアスプレー塗装方法、エアレス塗装方法、静電塗装
方法等を通宣保用することができる。
Furthermore, these coating methods can be used to apply a coating method such as an air spray coating method, an airless coating method, an electrostatic coating method, etc.

また、塗装皮膜の焼付・硬化工程においても、通常一般
に使用されている熱風循環型乾燥炉、暗赤外線型乾燥炉
等を利用することができ、その焼付条件も特別に設定す
る必要ない。
Also, in the baking and curing process of the paint film, commonly used hot air circulation drying ovens, dark infrared ray drying ovens, etc. can be used, and there is no need to set special baking conditions.

また、塗装皮膜を剥離するテープとしては、通常一般に
使用されている接着テープ、粘着テープ等の市販のテー
プを用いることができる。具体的にはセロテープにチバ
ン社製)を挙げることができる。
Furthermore, as the tape for peeling off the painted film, commercially available tapes such as adhesive tapes and pressure-sensitive adhesive tapes that are commonly used can be used. Specifically, cellotape (manufactured by Chiban Co., Ltd.) can be mentioned.

〔実施例〕〔Example〕

以下、本発明に係る合成樹脂製品の塗り分け塗装方法を
図面に基づいて詳細に説明する。
Hereinafter, the method for separately painting synthetic resin products according to the present invention will be explained in detail based on the drawings.

第1図ないし第8図は本発明に係る合成樹脂製品の塗り
分け塗装方法を説明する工程図である。
FIGS. 1 to 8 are process diagrams illustrating the method for separately painting synthetic resin products according to the present invention.

第1図ないし第8図において、1は400X250X1
.5mmの大きさのポリプロピレン+!(脂からなる板
状の被塗装物であって、この被塗装物1を第1図に示す
ようにトリクロールエタンからなる洗浄液Mを入れた洗
浄槽2の上方に配置し、洗浄液Mをヒータ3で加熱して
蒸発させるとともに、洗浄槽2の上方で蒸気Maを冷却
器4で冷却しつつ、その蒸気Maiiを結露させること
によって被塗装物1の表面を洗浄する。
In Figures 1 to 8, 1 is 400X250X1
.. 5mm size polypropylene +! (The object to be painted is a plate-shaped object made of oil, and as shown in FIG. The surface of the object 1 to be coated is cleaned by heating and evaporating the steam Ma with a cooler 4 above the cleaning tank 2 and causing the steam Maii to condense.

次に、第2図に示すように洗浄後の被塗装物1の塗り分
け見切り部位1aの表面側に電鋳型の帯状のマスク5を
予めマスキングし、これを酸素プラズマ処理装置6の支
持台(図示せず)にセフ)する。そして、プラズマ発生
器7から0.5ないし180トルの減圧下でプラズマ(
図示せず)を発生させ、出力が400ないし1,0OO
W、流量5ないし1ONm’/分の条件下で30ないし
60秒の間プラズマを照射し、被塗装物10表面を活性
化する。
Next, as shown in FIG. 2, an electroformed belt-shaped mask 5 is masked in advance on the surface side of the painting separation area 1a of the cleaned object 1, and this is attached to the support stand ( (not shown). Then, a plasma (
(not shown) with an output of 400 to 1,000
Plasma is irradiated for 30 to 60 seconds under conditions of W and a flow rate of 5 to 1 ON m'/min to activate the surface of the object to be coated 10.

そして、プラズマ処理が終了した後、被塗装物1を酸素
プラズマ処理装置6から取り出し、塗り分け見切り部位
1aにマスキングされているマスク5を取り除く。その
結果、第3図に示すようにマスキング部分がプラズマの
未処理部分Bとされ、非マスキング部分がプラズマの処
理部分Aas Abとされる。
After the plasma treatment is completed, the object to be coated 1 is taken out from the oxygen plasma treatment apparatus 6, and the mask 5 masking the separation area 1a for painting is removed. As a result, as shown in FIG. 3, the masked part becomes the plasma untreated part B, and the unmasked part becomes the plasma treated part Aas Ab.

つづいて、第4図に示すようにプラズマの未処理部分B
を境として、一方のプラズマの処理部分Aaに第1色目
の塗料としてポリエステル系の一液型赤色ウレタン塗料
Taをスプレーガン8からエアスプレー塗装を行なって
、30ないし40μmの赤色の第1上塗り塗装皮膜Tb
を形成する。
Next, as shown in Figure 4, the untreated part B of the plasma
Then, on one plasma treated area Aa, a polyester-based one-component red urethane paint Ta is air-sprayed from a spray gun 8 as a first color paint, and a red first top coat of 30 to 40 μm is applied. Film Tb
form.

引き続いて、第1上塗り塗装皮膜Tbを焼付・硬化させ
ることな(、ウェットオンウェットの状態で、第5図に
示すようにプラズマの未処理部分Bを境として、他方の
プラズマの処理部分Abに第2色目の塗料としてポリエ
ステル系の一液型白色ウレタン塗料Tcをスプレーガン
9からエアスプレー塗装を行なって、30ないし40μ
mの白色の第2上塗り塗装皮膜Tdを形成する。
Subsequently, without baking and curing the first top coat film Tb, in a wet-on-wet state, as shown in FIG. As the second color paint, a polyester-based one-component white urethane paint Tc was air-sprayed from a spray gun 9 to a thickness of 30 to 40 μm.
A white second top coat film Td of m is formed.

そして、両上塗り塗装皮膜Tb、Tdが形成された被塗
装物1を120ないし130’Cに温度設定された暗赤
外線型乾燥炉10に搬入し、20ないし30分の間両上
塗り塗装皮膜Tb、Tdを焼付・硬化する。
Then, the object 1 to be coated on which both top coats Tb and Td have been formed is carried into a dark infrared drying oven 10 whose temperature is set at 120 to 130'C, and for 20 to 30 minutes, both top coats Tb and Td are formed. Baking and hardening Td.

その後、被塗装物lを暗赤外線型乾燥炉1oから搬出し
、室温で冷却した後、第7図に示すように被塗装物1の
塗り分け見切り部位1aに接着テープ11を一度貼着し
て、その部位1aの第1上塗り塗装皮膜Tbと第2上塗
り塗装皮W!Tdを剥離する。
Thereafter, the object 1 to be painted is taken out from the dark infrared drying oven 1o, and after being cooled at room temperature, an adhesive tape 11 is once applied to the separation area 1a of the object 1 to be painted, as shown in FIG. , the first top coat film Tb and the second top coat film W! of the part 1a! Peel off Td.

これによって、第8図に示すように中央の塗り分け見切
り部位1aのストライプ状の素地面を境界として、一方
に赤色の第1上塗り塗装皮膜Tbが形成され、他方に白
色の第2上塗り塗装皮膜Tdが形成された被塗装物1が
得られる。
As a result, as shown in FIG. 8, the red first top coat Tb is formed on one side and the white second top coat Tb is formed on the other side, with the striped base surface of the central painting parting part 1a as the boundary. A coated object 1 on which Td is formed is obtained.

なお、本実施例においては、ポリプロピレン樹脂からな
る板状の被塗装物1によって説明したが、本発明におい
てはこの実施例に限定されるものではなく、種々なる形
状の被塗装物を塗り分け塗装することができる。
In this example, the explanation was given using a plate-shaped object 1 made of polypropylene resin, but the present invention is not limited to this example, and various shapes of objects can be painted separately. can do.

〔発明の効果〕〔Effect of the invention〕

以上説明したように、本発明に係る合成樹脂製品の塗り
分け塗装方法においては、合成樹脂製品の表面に予めプ
ラズマ処理をして、その表面の濡れ性を向上させて塗り
分けのための塗料をウェットオンウェットで塗装するよ
うにしたから、塗装皮膜を焼付・硬化させるための工程
を低減することができる効果がある。
As explained above, in the method for separately painting synthetic resin products according to the present invention, the surface of the synthetic resin product is subjected to plasma treatment in advance to improve the wettability of the surface and apply the paint for separate application. Since the coating is applied wet-on-wet, it is possible to reduce the number of steps required to bake and harden the coating film.

また、本発明に係る合成樹脂製品の塗り分け塗装方法に
おいては、合成樹脂製品の表面にプラズマ処理を実施し
た後、塗り分け塗装のための塗料を塗装するようにした
から、従来の塗り分け塗装のように塗装皮膜同志の付着
性を向上させるためのサンディング作業を皆無とするこ
とができる効果がある。
In addition, in the method for separately painting synthetic resin products according to the present invention, after plasma treatment is performed on the surface of the synthetic resin product, the paint for separately painting is applied. This has the effect of completely eliminating the need for sanding work to improve the adhesion of paint films to each other.

また、本発明に係る合成樹脂製品の塗り分け塗装方法に
おいては、塗り分け見切り部位に設けられるマスキング
材はプラズマ処理工程で用いられるものであるので、マ
スキング材への塗料の付着の心配がなく、作業性を向上
させることができる効果がある。
In addition, in the method for separately painting synthetic resin products according to the present invention, since the masking material provided at the separate parts is used in the plasma treatment process, there is no need to worry about paint adhering to the masking material. This has the effect of improving workability.

また、本発明に係る合成樹脂製品の塗り分け塗装方法に
おいては、被塗装物に帯状のマスキングをするとともに
、プライマを使用しないため、第1色目の塗料と第2色
目の塗料との境界部に素地面のストライブを入れること
ができる効果がある。。
In addition, in the separate painting method for synthetic resin products according to the present invention, the object to be painted is masked in a band-like manner and no primer is used, so the boundary between the first color paint and the second color paint is It has the effect of adding stripes to the bare surface. .

【図面の簡単な説明】[Brief explanation of drawings]

第1図ないし第8図は本発明に係る合成樹脂製品の塗り
分け塗装方法の工程図である。 1−−−−一被塗装物 1a・−・−塗り分け見切り部位 2・−−−−・洗浄槽 6−−−−−一酸素プラズマ処理装置 8.9・−・−スプレーガン 10−一一一・・暗赤外線型乾燥炉 11−−−−一接着テープ Aa、Ab−−一・・プラズマの処理部分B −−−−
−プラズマの未処理部分 子 a −−−−一第1色目の塗料 T c −−−−−一第2色目の塗料 出願人      トヨタ自動車株式会社第1図  第
2図 第3図 第4図 第5図  第6図 Aa、Ab−プラス゛7の怨王!戸トカTc−M2色目
の也r”←
FIGS. 1 to 8 are process diagrams of a method for separately painting synthetic resin products according to the present invention. 1 - Object to be painted 1a - Coating division part 2 - - Cleaning tank 6 - Oxygen plasma treatment device 8.9 - Spray gun 10-1 11. Dark infrared drying oven 11 --- 1. Adhesive tape Aa, Ab --- 1. Plasma processing part B ---
- Untreated molecules of plasma a ------1st color paint T c ------1st color paint Applicant Toyota Motor Corporation Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Aa, Ab-plus ゛7 King of Onsen! Totoka Tc-M 2nd color ya r”←

Claims (1)

【特許請求の範囲】[Claims] 合成樹脂製品の表面を塗り分け塗装する方法であって、
前記合成樹脂製品の塗り分け見切り部位に予め帯状にマ
スキングしてプラズマ処理を行ない、マスキングを除去
した後、そのマスキング部位を境として一方のプラズマ
処理面に第1色目の塗料を塗装し、ウェットオンウェッ
トの状態で他方のプラズマ処理面に第2色目の塗料を塗
装し、第1色目の塗装皮膜と第2色目の塗装皮膜とを同
時に焼付・硬化せしめ、さらに、前記塗り分け見切り部
位にテープを貼着して、その部位の塗装皮膜を剥離する
ことを特徴とする合成樹脂製品の塗り分け塗装方法。
A method of separately painting the surface of a synthetic resin product,
The parts of the synthetic resin product to be painted are masked in advance in a band shape and plasma treated. After removing the masking, the first color paint is applied to one of the plasma treated surfaces using the masked part as a border, and wet-on coating is applied. A second color paint is applied to the other plasma-treated surface in a wet state, the first color paint film and the second color paint film are simultaneously baked and cured, and furthermore, tape is applied to the separation area between the paints. A method for separately painting synthetic resin products, which is characterized by pasting and peeling off the paint film in that area.
JP24763485A 1985-11-05 1985-11-05 Method for painting synthetic resin product in coating separated state Pending JPS62106873A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24763485A JPS62106873A (en) 1985-11-05 1985-11-05 Method for painting synthetic resin product in coating separated state

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24763485A JPS62106873A (en) 1985-11-05 1985-11-05 Method for painting synthetic resin product in coating separated state

Publications (1)

Publication Number Publication Date
JPS62106873A true JPS62106873A (en) 1987-05-18

Family

ID=17166420

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24763485A Pending JPS62106873A (en) 1985-11-05 1985-11-05 Method for painting synthetic resin product in coating separated state

Country Status (1)

Country Link
JP (1) JPS62106873A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2086048A1 (en) * 2008-01-30 2009-08-05 Shenzhen Futaihong Precision Industry Co., Ltd. Housing, wireless communication device using the housing, and manufacturing method thereof
CN104289393A (en) * 2014-09-25 2015-01-21 柳州裕信方盛汽车饰件有限公司 Automobile bumper bar tinting and spraying technology

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2086048A1 (en) * 2008-01-30 2009-08-05 Shenzhen Futaihong Precision Industry Co., Ltd. Housing, wireless communication device using the housing, and manufacturing method thereof
CN104289393A (en) * 2014-09-25 2015-01-21 柳州裕信方盛汽车饰件有限公司 Automobile bumper bar tinting and spraying technology

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