JPS6138796B2 - - Google Patents
Info
- Publication number
- JPS6138796B2 JPS6138796B2 JP17261979A JP17261979A JPS6138796B2 JP S6138796 B2 JPS6138796 B2 JP S6138796B2 JP 17261979 A JP17261979 A JP 17261979A JP 17261979 A JP17261979 A JP 17261979A JP S6138796 B2 JPS6138796 B2 JP S6138796B2
- Authority
- JP
- Japan
- Prior art keywords
- refractory
- sprayed
- layer
- molten metal
- lining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000002184 metal Substances 0.000 claims description 14
- 229910052751 metal Inorganic materials 0.000 claims description 14
- 239000011449 brick Substances 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 2
- 229910052742 iron Inorganic materials 0.000 claims 1
- 239000007921 spray Substances 0.000 description 10
- 239000000843 powder Substances 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 238000007751 thermal spraying Methods 0.000 description 5
- 238000007796 conventional method Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Description
【発明の詳細な説明】
本発明は溶融金属容器、例えばタンデイツシ
ユ、取鍋等の内張法に関するものである。
溶融金属容器の耐火煉世の内張りを耐火物粉末
の溶射ライニングで行うに際しては、本来希望す
る施工場所以外に飛散した溶射粉末が付着する。
しかしてこの飛散により付着した耐火物粉末上
にさらに溶射ライニングをおこなうと、飛散によ
り付着した耐火物粉末の母材煉瓦に対する接着力
が弱いために溶射ライニングの剥離を生じる。
本発明の目的は、溶融金属容器の内張煉瓦の如
き永久ライニング表面に耐火物粉末の溶射層を施
す場合に、溶射により飛散して付着した耐火物粉
末上に溶射層を施すことによる該溶射層の剥離の
問題を解決しうる内張法を提供しようとするもの
で、その要旨とするところは耐火煉瓦を内張した
鉄皮からなる溶融金属容器に耐火物溶射層の内張
を施すにあたり、先づ耐火物溶射層が、溶射によ
る飛散耐火物粒子が付着していない前記耐火煉瓦
の内張部位に形成されるように間欠的に溶射した
後に、溶融金属を受入して排出し、次いで前記耐
火煉瓦の末溶射の間欠部位に耐火物の溶射層を施
すことを特徴とする溶融金属容器の内張法にあ
る。
すなわち本発明は、溶射による飛散粒子の付着
していない溶融金属容器の永久ライニングの部位
に溶射層を間欠的に施し、その際飛散付着した粒
子を、溶融金属を該容器内に入れ、溶融金属の流
動、侵食力によつて除去し、かくして飛散付着粒
子が除去された後、末溶射の間欠部分に溶射層を
施こし最初に形成された溶射層と一体的に形成す
るものである。
なお、飛散付着粒子は溶融金属の受入れにより
完全には除去されないが、残存した付着粒子は、
溶融金属の熱を受け母材である耐火煉瓦との高温
化学反応によつて、接着力が向上しているので、
溶射層の剥離は生じない。
第1図は本発明の実施の態様を示すものでイは
最初の溶射層施工時における状態を示し、ロは1
チヤージ受鋼後の状態を示し、ハは末溶射間欠部
への溶射層施工後の状態を示す。図において1は
耐火煉瓦、2は溶射層、3は飛散付着粒子、4は
末溶射間欠部へ施された溶射層である。
本発明を実施例にもとづいて説明する。
実施例
本発明法と従来法を65mmの永久ライニングが施
こされた170Ton取鍋に適用した。
先づ本発明に従つて第1行目の耐火物溶射層を
巾350mmの範囲で厚さ40mmで永久ライニング上に
施工し、次に第1行目から350mm上部を第3行目
として、巾350mmの範囲で厚さ40mmの溶射層を形
成させた。その後順次1行毎に同一厚さの溶射層
を巾350mmに亘つて施工した。かくして施工した
取鍋に1チヤージ受鋼することによつて、末溶射
部位に付着していた飛散粒子を溶融除去し、次い
で末溶射部に1行毎に厚さ40mmの溶溶層を施工し
た。これによつて耐火物溶射層の1体構造を完成
させた。
他方、従来法に従つて、第1行目の溶射層を40
mm厚さで形成させ、次に2行目、3行目と順次溶
射層を形成させ、一体構造とした。
表−1に示すように本発明によれば溶射層と永
久内張り材の接着強度が70Kg/cm2〜100Kg/cm2で
あるのに対し従来法の接着強度は永久内張り材上
に末溶融飛散粉末が付着しているために1〜5
Kg/cm2と低い。それゆえ耐用も本発明法による場
合の取鍋が30チヤージの耐用寿命を有するのにく
らべ、従来法によるものは、5チヤージで剥離損
耗した。
【表】DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for lining molten metal containers, such as tundishes and ladles. When lining a molten metal container with refractory clay using a sprayed refractory powder lining, the sprayed powder adheres to areas other than the intended construction site. However, if a thermal spray lining is further applied on top of the refractory powder that has adhered due to the scattering of the lever, the adhesive force of the refractory powder that has adhered due to the scattering to the base brick is weak, causing the thermal spray lining to peel off. An object of the present invention is to apply a sprayed layer of refractory powder to the surface of a permanent lining such as a lining brick of a molten metal container by applying the sprayed layer on the refractory powder that has been scattered and adhered by thermal spraying. The purpose of this paper is to provide a lining method that can solve the problem of layer peeling. First, a refractory spray layer is intermittently sprayed so that it is formed on the lining portion of the refractory brick to which scattered refractory particles are not attached due to the spraying, and then the molten metal is received and discharged. A method for lining a molten metal container, characterized in that a sprayed layer of refractory is applied to the intermittent portions of the refractory brick that are sprayed. That is, in the present invention, a thermal spray layer is intermittently applied to the permanent lining of a molten metal container to which no particles scattered by thermal spraying have adhered, and the molten metal is poured into the container to remove the particles that have adhered to the molten metal. After the scattered adhering particles have been removed, a thermal spray layer is applied to the intermittent portions of the final thermal spraying, and is formed integrally with the initially formed thermal spray layer. Note that the scattered adhered particles are not completely removed by receiving the molten metal, but the remaining adhered particles are
Adhesive strength is improved by a high temperature chemical reaction with the base material, the refractory brick, due to the heat of the molten metal.
No peeling of the sprayed layer occurs. Figure 1 shows an embodiment of the present invention, in which A shows the state at the time of first spraying layer construction, and B shows 1.
The state after receiving the charge is shown, and C shows the state after the construction of the thermal spray layer on the intermittent thermal spraying part. In the figure, 1 is a refractory brick, 2 is a thermally sprayed layer, 3 is a scattered adhering particle, and 4 is a thermally sprayed layer applied to the intermittent areas of the bottom thermal spraying. The present invention will be explained based on examples. EXAMPLE The method of the present invention and the conventional method were applied to a 170 Ton ladle with a 65 mm permanent lining. First, according to the present invention, the first row of refractory sprayed layer is applied on the permanent lining with a thickness of 40 mm in an area of 350 mm in width, and then the third row is applied 350 mm above the first row, and A sprayed layer with a thickness of 40 mm was formed over a range of 350 mm. Thereafter, a thermal spray layer of the same thickness was applied to each row over a width of 350 mm. By applying one charge to the thus constructed ladle, the scattered particles adhering to the bottom sprayed area were melted and removed, and then a 40 mm thick molten layer was applied to each row of the bottom sprayed area. This completed the one-piece structure of the refractory sprayed layer. On the other hand, according to the conventional method, the sprayed layer in the first row was
It was formed to a thickness of mm, and then thermal sprayed layers were sequentially formed in the second and third rows to form an integrated structure. As shown in Table 1, according to the present invention, the adhesive strength between the thermal sprayed layer and the permanent lining material is 70Kg/cm 2 to 100Kg/cm 2 , whereas the adhesive strength of the conventional method is that the adhesive strength is 70Kg/cm 2 to 100Kg/cm 2 . 1-5 due to powder adhesion
As low as Kg/ cm2 . Therefore, in terms of service life, the ladle produced by the method of the present invention has a service life of 30 charges, while the ladle produced by the conventional method suffers from peeling and wear after 5 charges. 【table】
第1図は本発明の実施の態様を示す説明図であ
る。
1:耐火煉瓦、2:溶射層、3:飛散付着粒
子、4:間欠部への溶射層。
FIG. 1 is an explanatory diagram showing an embodiment of the present invention. 1: Refractory brick, 2: Thermal spray layer, 3: Scattering adhering particles, 4: Thermal spray layer on intermittent parts.
Claims (1)
器に耐火物溶射層の内張を施すにあたり、先づ耐
火物溶射層が、溶射による飛散耐火物粒子が付着
していない前記耐火煉瓦の内張部位に形成される
ように間欠的に溶射した後に、溶融金属を受入し
て排出し、次いで前記耐火煉瓦の末溶射の間欠部
位に耐火物の溶射層を施すことを特徴とする溶融
金属容器の内張法。1. When lining a molten metal container made of an iron skin lined with refractory bricks with a sprayed refractory layer, the sprayed refractory layer is first applied to the interior of the refractory bricks to which the sprayed refractory particles have not adhered. A molten metal container characterized in that, after the molten metal is intermittently sprayed so as to be formed on the refractory parts, the molten metal is received and discharged, and then a sprayed layer of refractory is applied to the intermittently sprayed parts of the refractory brick. lining method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17261979A JPS5697781A (en) | 1979-12-29 | 1979-12-29 | Method of lining molten metal vessel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17261979A JPS5697781A (en) | 1979-12-29 | 1979-12-29 | Method of lining molten metal vessel |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5697781A JPS5697781A (en) | 1981-08-06 |
JPS6138796B2 true JPS6138796B2 (en) | 1986-08-30 |
Family
ID=15945226
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP17261979A Granted JPS5697781A (en) | 1979-12-29 | 1979-12-29 | Method of lining molten metal vessel |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5697781A (en) |
-
1979
- 1979-12-29 JP JP17261979A patent/JPS5697781A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS5697781A (en) | 1981-08-06 |
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