JPS6137754B2 - - Google Patents
Info
- Publication number
- JPS6137754B2 JPS6137754B2 JP12367181A JP12367181A JPS6137754B2 JP S6137754 B2 JPS6137754 B2 JP S6137754B2 JP 12367181 A JP12367181 A JP 12367181A JP 12367181 A JP12367181 A JP 12367181A JP S6137754 B2 JPS6137754 B2 JP S6137754B2
- Authority
- JP
- Japan
- Prior art keywords
- heat
- heated
- inductor coil
- heating device
- induction heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 230000006698 induction Effects 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 4
- 239000000696 magnetic material Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 2
- 239000010935 stainless steel Substances 0.000 claims description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 239000000498 cooling water Substances 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000004901 spalling Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- General Induction Heating (AREA)
Description
【発明の詳細な説明】
この発明は、誘導子コイルの電磁誘導作用によ
り、たとえば鉄鋼圧延ラインにおけるスラブ、ホ
ツトバー、あるいはストリツプ等の被加熱物を加
熱する平面加熱形誘導加熱装置の誘導子コイル装
置に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention provides an inductor coil device for a plane heating type induction heating device that heats objects to be heated, such as slabs, hot bars, or strips in steel rolling lines, by the electromagnetic induction action of the inductor coil. It is related to.
第1図AおよびBは従来のこの種誘導加熱装置
の誘導子コイル装置を示す正断面図と側断面図
で、1はほぼE字形の硅素鋼板を所定厚さに積層
して構成された積層鉄心で、この積層鉄心1間に
は、第1図Bに示すように、積層鉄心内で発生し
た熱を冷却するための水冷銅板2が所定間隔をあ
けて介装されている。また、上記積層鉄心1の中
央脚部1aに所定回数巻回された誘導子コイル3
は、外表面に絶縁処理を施し、しかも内部に冷却
水を流通させるようにした中空銅管によつて構成
されている。4は上記積層鉄心1と、誘導子コイ
ル3とを包蔵するようにこれを埋設した耐熱コン
クリートで、この耐熱コンクリート4は誘導子コ
イル3の電磁誘導作用によつて加熱された被加熱
物5の熱から積層鉄心1と誘導子コイル3とを保
護するために設けられたものである。 FIGS. 1A and 1B are a front sectional view and a side sectional view showing a conventional inductor coil device of this type of induction heating device, and 1 is a laminated layer constructed by laminating approximately E-shaped silicon steel plates to a predetermined thickness. As shown in FIG. 1B, water-cooled copper plates 2 are interposed at predetermined intervals between the laminated cores 1 for cooling the heat generated within the laminated core. Further, an inductor coil 3 is wound around the central leg portion 1a of the laminated core 1 a predetermined number of times.
It consists of a hollow copper tube whose outer surface is insulated and which allows cooling water to flow inside. Reference numeral 4 denotes heat-resistant concrete in which the laminated core 1 and the inductor coil 3 are buried so as to enclose them. This is provided to protect the laminated core 1 and the inductor coil 3 from heat.
なお、上述した誘導コイル装置は、被加熱物5
の上面にのみ所定間隙をあけて対向させた場合に
ついて述べたが、一般に上記のように構成された
単体の誘導子コイル装置を、被加熱物5の上面と
下面はもちろん、この被加熱物5の両側面にも配
置して、この被加熱物5を周囲から同時に誘導加
熱するように構成されている。そして、上記各誘
導コイル装置の誘導子コイル3に所定の交流電流
を流すことによつて発生した交番磁速は、積層鉄
心1内と、被加熱物5内を通る閉回路とを通過
し、この被加熱物5内に生じる渦電流によるジユ
ール熱によつて被加熱物が温度上昇する。なお、
このとき積層鉄心1内にもジユール熱によつて温
度上昇するが、これは水冷銅板2によつて冷却さ
れるようになされている。なお、このときの被加
熱物5の表面温度は約1250℃前後となり、また耐
熱コンクリート4の表面温度は1150℃〜1200℃に
達する。そして、上記被加熱物5と、この被加熱
物5に対向する積層鉄心1との間に介在する耐熱
コンクリート4の肉薄対向部4aの肉厚は誘導子
コイル3の電気効率に大きな影響を与えるため、
10m/m以内に制限されており、この耐熱コンク
リート4の厚さ10m/mの肉薄対向部4aの温度
勾配は数100℃にも達する。 Note that the above-mentioned induction coil device has an object to be heated 5
Although we have described the case in which the inductor coil device is placed facing each other with a predetermined gap only on the upper surface, generally speaking, a single inductor coil device configured as described above is used not only on the upper and lower surfaces of the object to be heated 5 but also on the object to be heated 5. They are also arranged on both sides of the object 5 to simultaneously inductively heat the object 5 from its surroundings. Then, the alternating magnetic velocity generated by passing a predetermined alternating current through the inductor coil 3 of each induction coil device passes through the closed circuit passing through the laminated iron core 1 and the heated object 5, The temperature of the object to be heated increases due to the Joule heat caused by the eddy current generated within the object to be heated. In addition,
At this time, the temperature also rises in the laminated iron core 1 due to Joule heat, but this is cooled by the water-cooled copper plate 2. Note that the surface temperature of the object to be heated 5 at this time is approximately 1250°C, and the surface temperature of the heat-resistant concrete 4 reaches 1150°C to 1200°C. The thickness of the thin facing portion 4a of the heat-resistant concrete 4 interposed between the object to be heated 5 and the laminated core 1 facing the object to be heated 5 has a large influence on the electrical efficiency of the inductor coil 3. For,
The temperature gradient in the thin facing portion 4a of the heat-resistant concrete 4 with a thickness of 10 m/m reaches several 100 degrees Celsius.
したがつて、この耐熱コンクリート4の材料と
しては耐スポーリング性の良好な、たとえば耐火
キヤスタブルが広く用いられているが、それでも
被加熱物5が最初に誘導子コイル3の位置まで搬
送されてきたときや、被加熱物5の送り速度が断
続的であるときには、耐熱コンクリート4の肉薄
対向部4aの温度は急激に変化する。なぜなれ
ば、冷却水が流通する中空銅管からなる誘導子コ
イル3および水冷銅板2によつてこれに接する耐
熱コンクリート4が部分的に冷却されているため
である。かかる理由によつて部分的に耐熱コンク
リート4の温度差が大きくなると、特に肉厚の薄
い肉薄対向部4aにクラツクが入り易く、コンク
リート片が剥離して脱落し、誘導子コイル3や積
層鉄心1が露呈することになる。したがつて、特
に被加熱物5の下面や側面に配置された誘導コイ
ル装置はそれ程影響を受けないが、被加熱物5の
上面に配置されたものにおいては、これの誘導子
コイル3や積層鉄心1が被加熱物5の高温輻射熱
を直接受けることになり、この誘導子コイル3や
積層鉄心1の外表面の絶縁層がその熱によつて比
較的短期間に絶縁破壊されることが多かつた。 Therefore, as a material for this heat-resistant concrete 4, fire-resistant castable, which has good spalling resistance, is widely used, but even then, the object to be heated 5 is first conveyed to the position of the inductor coil 3. When the feed speed of the object to be heated 5 is intermittent, the temperature of the thin opposing portion 4a of the heat-resistant concrete 4 changes rapidly. This is because the heat-resistant concrete 4 in contact with the inductor coil 3 made of a hollow copper tube through which cooling water flows and the water-cooled copper plate 2 is partially cooled. If the temperature difference in the heat-resistant concrete 4 becomes large in some areas due to this reason, cracks are likely to occur particularly in the thin facing portion 4a, and pieces of concrete will peel and fall off, causing damage to the inductor coil 3 and laminated iron core 1. will be exposed. Therefore, induction coil devices placed on the bottom or side surfaces of the object to be heated 5 are not affected so much, but those placed on the top surface of the object to be heated 5 are affected by the inductor coil 3 and the laminated layers. The iron core 1 will directly receive high-temperature radiant heat from the heated object 5, and the insulating layer on the outer surface of the inductor coil 3 and the laminated core 1 will often be dielectrically broken down in a relatively short period of time due to the heat. It was.
この発明は、かかる点に着目してなされたもの
で、誘導子コイルと積層鉄心とを埋設した耐熱コ
ンクリートの被加熱物との肉薄対向部に耐熱性お
よび非磁性材料からなる網状体を埋設してコンク
リート片の剥離を防止するようにした誘導加熱装
置を提供しようとするものである。 This invention was made with attention to this point, and a mesh body made of a heat-resistant and non-magnetic material is buried in a thin part of heat-resistant concrete in which an inductor coil and a laminated core are buried, facing the object to be heated. An object of the present invention is to provide an induction heating device which prevents concrete pieces from peeling off.
すなわち、第2図A,Bはこの発明の一実施例
を示す正断面図と側断面図であるが、上述した従
来のもの(第1図)と同一符号は同一構成部材に
つきその説明を省略する。 That is, FIGS. 2A and 2B are a front cross-sectional view and a side cross-sectional view showing one embodiment of the present invention, and the same reference numerals as those in the above-mentioned conventional system (FIG. 1) refer to the same constituent members, so explanations thereof will be omitted. do.
6は所定位置に積層鉄心1と誘導子コイル3と
を埋設した耐熱コンクリート4の被加熱物5との
肉薄対向部4aに埋設した耐熱性および非磁性材
料からなる網状体で、この網状体6は、耐熱コン
クリート4の肉薄対向部4aにクラツクが入つて
も、そのコンクリート片が剥離して脱落しないよ
うにするために設けられたものである。なお、こ
の網状体6としてはたとえば市販されている
「NASフアイバ」のようなステンレスフアイバを
用いてもよい。 Reference numeral 6 denotes a net-like body made of a heat-resistant and non-magnetic material buried in a thin facing part 4a of the heat-resistant concrete 4, in which the laminated iron core 1 and the inductor coil 3 are buried in predetermined positions, and the object to be heated 5. is provided to prevent concrete pieces from peeling off and falling off even if a crack occurs in the thin opposing portion 4a of the heat-resistant concrete 4. Incidentally, as this net-like body 6, for example, a stainless steel fiber such as a commercially available "NAS fiber" may be used.
したがつて、この発明によれば部分的に温度差
が大きくなつて耐熱コンクリート4の肉薄対向部
4aにクラツクが入つても、網状体6の存在によ
つてそのコンクリート片が剥離して脱落しないか
ら、従来のように誘導子コイル3や、積層鉄心1
が露呈するようなことがなく、したがつて被加熱
物5の高温輻射熱をこの誘導子コイルや積層鉄心
が直接受けてこれらの絶縁層が短期間に絶縁破壊
されるようなことのない優れた効果を有するもの
である。 Therefore, according to the present invention, even if a crack occurs in the thin facing portion 4a of the heat-resistant concrete 4 due to a partially large temperature difference, the presence of the net 6 prevents the concrete piece from peeling off and falling off. , as in the past, inductor coil 3 and laminated iron core 1
Therefore, the inductor coil and the laminated core are not directly exposed to the high-temperature radiant heat of the heated object 5 and the insulating layers are not broken down in a short period of time. It is effective.
第1図AおよびBは従来の誘導加熱装置を示す
正断面図と側断面図、第2図AおよびBはこの発
明の一実施例を示す正断面図と側断面図である。
図面中、1は積層鉄心、2は水冷銅板、3は誘
導子コイル、4は耐熱コンクリート、4aは肉薄
対向部、5は被加熱物、6は網状体である。な
お、図中同一符号は同一または相当部分を示す。
1A and 1B are a front sectional view and a side sectional view showing a conventional induction heating device, and FIGS. 2A and 2B are a front sectional view and a side sectional view showing an embodiment of the present invention. In the drawings, 1 is a laminated iron core, 2 is a water-cooled copper plate, 3 is an inductor coil, 4 is heat-resistant concrete, 4a is a thin facing part, 5 is an object to be heated, and 6 is a mesh body. Note that the same reference numerals in the figures indicate the same or corresponding parts.
Claims (1)
した耐熱コンクリートの被加熱物との肉薄対向部
に網状体を埋設したことを特徴とする誘導加熱装
置。 2 網状体として耐熱性および非磁性材料からな
る金網を用いたことを特徴とする特許請求の範囲
第1項記載の誘導加熱装置。 3 肉薄対向部の厚さを約10m/mとしたことを
特徴とする特許請求の範囲第1項記載の誘導加熱
装置。 4 網状体として「NASフアイバ」等のステン
レスフアイバを用いたことを特徴とする特許請求
の範囲第1項記載の誘導加熱装置。[Scope of Claims] 1. An induction heating device characterized in that a mesh body is buried in a thin part facing an object to be heated of heat-resistant concrete in which a laminated iron core and an inductor coil are buried in predetermined positions. 2. The induction heating device according to claim 1, wherein a wire mesh made of a heat-resistant and non-magnetic material is used as the mesh body. 3. The induction heating device according to claim 1, wherein the thin facing portion has a thickness of about 10 m/m. 4. The induction heating device according to claim 1, wherein a stainless steel fiber such as "NAS fiber" is used as the mesh body.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12367181A JPS5825096A (en) | 1981-08-06 | 1981-08-06 | Induction heater |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12367181A JPS5825096A (en) | 1981-08-06 | 1981-08-06 | Induction heater |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5825096A JPS5825096A (en) | 1983-02-15 |
JPS6137754B2 true JPS6137754B2 (en) | 1986-08-26 |
Family
ID=14866407
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12367181A Granted JPS5825096A (en) | 1981-08-06 | 1981-08-06 | Induction heater |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5825096A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0543643Y2 (en) * | 1986-10-27 | 1993-11-04 |
-
1981
- 1981-08-06 JP JP12367181A patent/JPS5825096A/en active Granted
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0543643Y2 (en) * | 1986-10-27 | 1993-11-04 |
Also Published As
Publication number | Publication date |
---|---|
JPS5825096A (en) | 1983-02-15 |
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