JPS5825096A - Induction heater - Google Patents
Induction heaterInfo
- Publication number
- JPS5825096A JPS5825096A JP12367181A JP12367181A JPS5825096A JP S5825096 A JPS5825096 A JP S5825096A JP 12367181 A JP12367181 A JP 12367181A JP 12367181 A JP12367181 A JP 12367181A JP S5825096 A JPS5825096 A JP S5825096A
- Authority
- JP
- Japan
- Prior art keywords
- heat
- heated
- inductor coil
- heating device
- induction heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- General Induction Heating (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
この発明は、誘導子コイルの電磁誘導作用により、たと
えば鉄鋼圧延ラインにおけるスラブ、ホ、ドパ−9ある
いはストリップ等の被加熱物な加熱する平面加熱形誘導
加熱装置の誘導子コイル装置に関するものである、
第1図(4)およびΦ)は従来のこの種誘導加熱装置の
誘導子コイル装置を示す正断藺図と側断面図で、(1)
はほぼ罵字形の硅素鋼板を所定厚さに積層して構成され
た積層鉄心で、この積層鉄心(慮)間ゝ・には、第1図
(至))K示すように、積層鉄心内で発生した熱を冷却
するための水冷銅板(劾が所定間隔をあけて介装されて
いる、また、上記積層鉄心(1)の中央脚部(1a)に
所定回数巻回された誘導子ブイル(3)は、外表面に絶
縁処理を施し、しかも内部に冷却水を流通させるように
した中空鋼管によって構成されている。(4)は上記積
層鉄心(!)と、誘導子コイル働とを包蔵するようにこ
れを埋設した耐熱コンクリートで、この耐熱コンクリー
ト(4は誘導子コイル+31の電磁誘導作用によって加
熱された被加熱物−の熱から積層鉄心(1)と誘導子コ
イル(3)とを保護するために設けられたものである。DETAILED DESCRIPTION OF THE INVENTION The present invention provides a planar heating type induction heating device for heating objects to be heated, such as slabs, holes, dopplers, or strips in a steel rolling line, by the electromagnetic induction action of an inductor coil. Regarding the inductor coil device, Fig. 1 (4) and Φ) are a front sectional view and a side sectional view showing the inductor coil device of a conventional induction heating device of this type.
is a laminated core constructed by laminating silicon steel plates with a predetermined thickness. As shown in Figure 1, the laminated core has a Water-cooled copper plates (containers) are interposed at predetermined intervals to cool the generated heat, and an inductor coil (wound a predetermined number of times around the center leg (1a) of the laminated core (1)) is used. 3) is composed of a hollow steel tube whose outer surface is insulated and cooling water is allowed to flow inside.(4) contains the laminated core (!) and an inductor coil function. The laminated iron core (1) and the inductor coil (3) are separated from the heat of this heat-resistant concrete (4 is the heated object heated by the electromagnetic induction action of the inductor coil +31). It was established for the purpose of protection.
なお、上述した誘導フィル装置は、被加熱物園の上面に
のみ所定間隙をあけて対向させた場合について述べたが
、一般に上記のように構成された単体の誘導子コイル装
置を、被加熱物(5)の上面と下面はもちろん、この被
加熱物illの両側面にも配置して、この被加熱物1l
s)を周囲から同時に誘導加熱するように構成されてい
る。そして、上記各誘導コイル装置の誘導子コイル(3
)に所定の交流電流を流すことによって発生した交番磁
束は、積層鉄心(1)内と、被加熱物:5)内を通る閉
回路を通過し、この被加熱物(5)内に生じる渦電流に
よるジュール熱によって被加熱物が温度上昇する。なお
、このとき積層鉄心(1)内もジュール熱によって温度
上昇するが、これは水冷銅板(2)によって冷却される
よさになされている。なお、このときの被加熱物(6)
の表面温度は約1250°O前後となり、また耐熱コン
クリート(4)の表面温度は1150’o〜1200’
oに達する、そして、上記被加熱物(5)と、この被加
熱物(6)に対向する積層鉄心(1)との間に介在する
耐熱コンクリ−) +41の肉薄対向部(4m)の肉厚
は誘導子コイル℃)の電気効率に大きな影響を与えるた
め、1a%以内に制限されており、この耐熱コンクリー
ト(4)の厚さ10 %の肉薄対向部(4a)の温度勾
配は数109 ’Oにも達する。The above-mentioned induction fill device was described for the case where it was placed facing only the top surface of the object to be heated with a predetermined gap, but in general, a single inductor coil device configured as above is used to connect the object to be heated. (5) It is arranged not only on the upper and lower surfaces but also on both sides of this heated object 1l.
s) from the surroundings at the same time. Then, the inductor coil (3
) The alternating magnetic flux generated by passing a predetermined alternating current through the laminated iron core (1) and the heated object (5) passes through a closed circuit that passes through the heated object (5), causing a vortex generated inside the heated object (5). The temperature of the heated object rises due to Joule heat generated by the current. At this time, the temperature inside the laminated iron core (1) also rises due to Joule heat, but this is cooled by the water-cooled copper plate (2). In addition, the object to be heated at this time (6)
The surface temperature of the heat-resistant concrete (4) is around 1250°O, and the surface temperature of the heat-resistant concrete (4) is 1150'o~1200'
o and is interposed between the object to be heated (5) and the laminated iron core (1) facing the object to be heated (6)) The thickness has a large effect on the electrical efficiency of the inductor coil (°C), so it is limited to within 1a%, and the temperature gradient of the thin facing part (4a) of this heat-resistant concrete (4) with a thickness of 10% is several 109. It also reaches 'O'.
したがって、この耐熱コンクリート(4)の材料として
は耐スポーリング性の良好な、たとえば耐火キャスタブ
ルが広く用いられてはいるが、それでも被加熱物(6)
が最初に誘導子フィル(3)の位置まで搬送されてきた
ときや、被加熱物(6)の送り速度が断続的であるとき
には、耐熱コンクリート14)の肉薄対向部(4a)の
温度は急激に変化する。なぜなれば、冷却水が流通する
中空鋼管からなる誘導子コイル(3)および水冷銅板(
3)によってこれに接する耐熱コンクIJ −) +4
1が部分的に冷却されているためである。かかる理由に
よって部分的に耐熱コンクリート(4)の温度差が大き
くなると、特に肉厚の薄い肉薄対向部(4m’)にクラ
ックが入り易く、コンクリート片が剥離して脱落し、誘
導子コイル■や積層鉄心(1)が露呈することになる。Therefore, although fire-resistant castable, which has good spalling resistance, is widely used as a material for this heat-resistant concrete (4), it still
When the object to be heated (6) is first conveyed to the position of the inductor fill (3), or when the feeding speed of the object to be heated (6) is intermittent, the temperature of the thin opposing portion (4a) of the heat-resistant concrete 14) suddenly increases. Changes to This is because the inductor coil (3) made of a hollow steel pipe through which cooling water flows and the water-cooled copper plate (
3) The heat-resistant concrete IJ -) +4 in contact with this
This is because 1 is partially cooled. If the temperature difference in the heat-resistant concrete (4) increases locally for this reason, cracks are likely to occur particularly in the thin opposing part (4m'), causing concrete pieces to peel and fall off, causing the inductor coil ■ and The laminated core (1) will be exposed.
したがって、特に被加熱物(6)の下面や側面に配置さ
れた誘導コイル装置はそれ程影響を受けないが、被加熱
物(6)の上面に配置されたものにおいては、これの誘
導子コイル(3)や積層鉄心(りが被加熱物(6)の高
温輻射熱を直接受けることになり、この誘導子コイル(
3)や積層鉄心(凰)の外表面の絶縁層がその熱によっ
て比較的短期間に絶縁破壊されることが多かった。Therefore, in particular, induction coil devices placed on the bottom or side surfaces of the object to be heated (6) are not affected so much, but in those placed on the top surface of the object to be heated (6), the inductor coil ( 3) and the laminated iron core (ri) will directly receive the high-temperature radiant heat of the heated object (6), and this inductor coil (
3) and the insulation layer on the outer surface of the laminated iron core (凰) often suffered dielectric breakdown in a relatively short period of time due to the heat.
この発明は、かかる点に着目してなされたもので、誘導
子コイルと積層鉄心とを堀設した耐熱コンクリートの被
加熱物との肉薄対向部に耐熱性および非磁性材料からな
る網状体を埋設してコンクリート片の剥離を防止するよ
うにした誘導加熱装置を提供しようとするものである。This invention was made with attention to this point, and a net-like body made of a heat-resistant and non-magnetic material is buried in a thin part of heat-resistant concrete in which an inductor coil and a laminated core are dug, facing the object to be heated. An object of the present invention is to provide an induction heating device which prevents concrete pieces from peeling off.
すなわち、第2図(A)CB)はこの発明の一実施例を
示す正断面図と側断面図であるが、上述した従来のもの
く第1図)と同一符号は同一構成部材につぎその説明を
省略する。That is, FIG. 2 (A) CB) is a front sectional view and a side sectional view showing one embodiment of the present invention, and the same reference numerals as in the conventional one described above (FIG. 1) refer to the same constituent members. The explanation will be omitted.
(2)は所定位置に積層鉄心(1)と誘導子コイルI!
I)とを堀設した耐熱コンクリート(4)の被加熱物(
6)との肉薄対向部(4畠)に埋設した耐熱性および非
磁性材料からなる網状体で、この網状体(6)は、耐熱
コンクリート14)の肉薄対向部(4a)にクラνりが
入っても、そのコンクリート片が剥離して脱落しないよ
うにするために設けられたものである。なお、この網状
体(6)としてはたとえば市販されている「騙ファイバ
」のようなステンレスファイバを用いてもよい。(2) has the laminated core (1) and inductor coil I in place!
I) and the heated object (4) of heat-resistant concrete (4)
6) is a net-like body made of heat-resistant and non-magnetic material buried in the thin facing part (4a) of the heat-resistant concrete 14). This was installed to prevent the concrete pieces from peeling off and falling off even if the concrete were to enter. Incidentally, as the net-like body (6), for example, a commercially available stainless steel fiber such as "deceptive fiber" may be used.
したがって、この発明によれば部分的に温度差が大きく
なって耐熱コンクリート(4)の肉薄対向部(46)K
クラtりが入っても、網状体(8)の存在によつ゛てそ
のコンクリート片が剥離して脱落しないから、従来のよ
うに誘導子コイル(騙や、積層鉄心(1)が露呈するよ
うなことがなく、したがって被加熱物(6)の高温輻射
熱をこの誘導子コイルや積層鉄心が直接受けてこれらの
絶縁層が短期間に絶縁破壊されるようなことのない優れ
た効果を有するものである。Therefore, according to the present invention, the temperature difference becomes large locally, and the thin opposing portion (46) K of the heat-resistant concrete (4)
Even if cracking occurs, the concrete pieces will not peel off and fall off due to the presence of the mesh (8), so it will not be possible to expose the inductor coil or laminated core (1) like in the past. Therefore, the inductor coil and the laminated iron core receive high-temperature radiant heat from the object to be heated (6) directly and have an excellent effect of preventing dielectric breakdown of these insulating layers in a short period of time. It is.
第1図(4)および俤)は従来の誘導加熱装置を示す正
断面図と側断面図、第2図(4)および俤)はこの発明
の一実施例を示す正断面図と側断面図である。
図面中、(1)は積層鉄心、(1)は水冷鋼板、(6)
は誘導子コイル、(4)は耐熱コ/クリ−) 、 (4
m)は肉薄対向部、(6)は被加熱物、(6)は網状体
である。なお、図中同一符号は同一または相当部分を示
す。
代理人 葛 野 信 −
鷲1図Fig. 1 (4) and ⑤) are a front sectional view and a side sectional view showing a conventional induction heating device, and Fig. 2 (4) and ⑤) are a front sectional view and a side sectional view showing an embodiment of the present invention. It is. In the drawing, (1) is a laminated core, (1) is a water-cooled steel plate, (6)
is an inductor coil, (4) is a heat-resistant core/crystalline), (4
m) is a thin opposing part, (6) is an object to be heated, and (6) is a net-like body. Note that the same reference numerals in the figures indicate the same or corresponding parts. Agent Shin Kuzuno - Eagle 1
Claims (1)
耐熱コンクリートの被加熱物との肉薄対向部、に網状体
を埋設したことを特徴とする誘導加熱装置。 (劾網状体として耐熱性および非磁性材料からなる金網
を用いたことを特徴とする特許請求の範囲第1項記載の
誘導加熱装置。 (2)肉薄対向部の厚さを約10%としたことを特徴と
する特許請求の範囲第1項記載の誘導加熱装置。 (4)網状体として「NA8ファイバ」等のステンレス
ファイバを用いたことを特徴とする特許請求の範囲第1
項記載の誘導加熱装置、[Scope of Claims] (1) An induction heating device characterized in that a mesh body is buried in a thin part of heat-resistant concrete facing an object to be heated, in which a laminated iron core and an inductor coil are buried in predetermined positions. (The induction heating device according to claim 1, characterized in that a wire mesh made of a heat-resistant and non-magnetic material is used as the wire mesh. (2) The thickness of the thin facing portion is approximately 10%. (4) The induction heating device according to claim 1, characterized in that (4) stainless steel fiber such as "NA8 fiber" is used as the mesh body.
The induction heating device described in
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12367181A JPS5825096A (en) | 1981-08-06 | 1981-08-06 | Induction heater |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12367181A JPS5825096A (en) | 1981-08-06 | 1981-08-06 | Induction heater |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5825096A true JPS5825096A (en) | 1983-02-15 |
JPS6137754B2 JPS6137754B2 (en) | 1986-08-26 |
Family
ID=14866407
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12367181A Granted JPS5825096A (en) | 1981-08-06 | 1981-08-06 | Induction heater |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5825096A (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0543643Y2 (en) * | 1986-10-27 | 1993-11-04 |
-
1981
- 1981-08-06 JP JP12367181A patent/JPS5825096A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS6137754B2 (en) | 1986-08-26 |
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