JPS6137751B2 - - Google Patents
Info
- Publication number
- JPS6137751B2 JPS6137751B2 JP1599181A JP1599181A JPS6137751B2 JP S6137751 B2 JPS6137751 B2 JP S6137751B2 JP 1599181 A JP1599181 A JP 1599181A JP 1599181 A JP1599181 A JP 1599181A JP S6137751 B2 JPS6137751 B2 JP S6137751B2
- Authority
- JP
- Japan
- Prior art keywords
- epoxy resin
- adhesive
- induction heating
- coil
- copper tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 125000006850 spacer group Chemical group 0.000 claims description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 13
- 229910052802 copper Inorganic materials 0.000 claims description 13
- 239000010949 copper Substances 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 12
- 230000006698 induction Effects 0.000 claims description 12
- 230000001070 adhesive effect Effects 0.000 claims description 11
- 229920000647 polyepoxide Polymers 0.000 claims description 11
- 239000000853 adhesive Substances 0.000 claims description 10
- 239000003822 epoxy resin Substances 0.000 claims description 10
- 239000004952 Polyamide Substances 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 229920002647 polyamide Polymers 0.000 claims description 6
- 239000011353 cycloaliphatic epoxy resin Substances 0.000 claims description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims description 4
- 239000001257 hydrogen Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 3
- WJRBRSLFGCUECM-UHFFFAOYSA-N hydantoin Chemical compound O=C1CNC(=O)N1 WJRBRSLFGCUECM-UHFFFAOYSA-N 0.000 claims description 3
- 229940091173 hydantoin Drugs 0.000 claims description 3
- 239000002075 main ingredient Substances 0.000 claims 2
- 150000002924 oxiranes Chemical class 0.000 claims 1
- 239000012212 insulator Substances 0.000 description 5
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 125000000466 oxiranyl group Chemical group 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
Landscapes
- General Induction Heating (AREA)
Description
【発明の詳細な説明】
この発明は、耐トラツキング性を向上するよう
にした誘導加熱コイルに関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an induction heating coil with improved tracking resistance.
第1図は、誘導加熱炉の断面の1例を示したも
のである。図において、1は銅管が巻回された通
電コイル、2は銅管が巻回された冷却コイル、3
は各コイル1と2の巻回間に挿入された絶縁物
(以下絶縁スペーサと称す)、4は主絶縁物、5は
耐火材又は断熱材あるいは絶縁物等で構成される
コイル内外面の構成物、6は通常アース電位であ
る炉体構造物、7は絶縁スペーサ3に塗布された
接着剤である。 FIG. 1 shows an example of a cross section of an induction heating furnace. In the figure, 1 is a current-carrying coil wrapped around a copper tube, 2 is a cooling coil wrapped around a copper tube, and 3 is a coil wrapped around a copper tube.
is an insulator inserted between the turns of each coil 1 and 2 (hereinafter referred to as an insulating spacer), 4 is the main insulator, and 5 is the structure of the inner and outer surfaces of the coil, which is composed of a refractory material, a heat insulating material, an insulator, etc. 6 is a furnace structure which is normally at ground potential, and 7 is an adhesive applied to the insulating spacer 3.
誘導加熱炉は大容量化や高電力化に伴い高電圧
の使用が必要となり、耐アース電圧やコイル1タ
ーン当りの電圧は高くなる傾向にあるが、誘導加
熱炉の性質上銅管コイル1,2の近傍は炉材や炉
内融解物からの揮発成分により湿潤状態になつた
り腐食性雰囲気になる場合が多い。これらを放散
するために絶縁スペーサ3を第2図に示すように
シングルオーバラツプすることで放散孔を設ける
ことにしているが、揮発成分を完全に放散できる
わけではない。 Induction heating furnaces require the use of high voltage as they increase in capacity and power, and the withstand voltage and voltage per turn of the coil tend to increase, but due to the nature of induction heating furnaces, copper tube coils 1, The area near No. 2 often becomes wet or has a corrosive atmosphere due to volatile components from the furnace material and the melted material in the furnace. In order to dissipate these, a dispersion hole is provided by single-overlapping the insulating spacers 3 as shown in FIG. 2, but this does not mean that the volatile components can be completely dissipated.
この揮発成分は、直接絶縁スペーサ3や主絶縁
物4を汚損したり、経時と共に銅管コイル1,2
に導通性の生成物(湿潤状態になると導電性にな
るものを含む)が付着またはたい積し、これらが
剥離や溶融流出して絶縁スペーサ3や主絶縁物4
を汚損して絶縁破壊を起こす。 These volatile components may directly stain the insulating spacer 3 and the main insulator 4, or over time they may contaminate the copper tube coils 1, 2.
Conductive products (including those that become conductive when wet) adhere or accumulate on the insulating spacer 3 or main insulator 4 when they peel off or melt and flow out.
contamination and cause insulation breakdown.
さらに、銅管コイル1,2は誘導加熱炉の可動
中に熱膨張をするが、絶縁スペーサ3と各銅管コ
イル1,2とは膨張係数が異なる。このため各絶
縁スペーサ3,3間や絶縁スペーサ3と銅管コイ
ル1,2間との接着に強靭な接着剤を用いた場
合、絶縁スペーサ3と銅管コイル1,2とが互の
熱膨張挙動に追従しきれず、強度的に弱い絶縁ス
ペーサ3がしばしば破断することがあり、その結
果層間短絡を起こすという欠点があつた。 Furthermore, although the copper tube coils 1 and 2 undergo thermal expansion during operation of the induction heating furnace, the insulating spacer 3 and each of the copper tube coils 1 and 2 have different coefficients of expansion. Therefore, when a strong adhesive is used to bond between the insulating spacers 3 and 3 or between the insulating spacer 3 and the copper tube coils 1 and 2, the thermal expansion of the insulating spacer 3 and the copper tube coils 1 and 2 The insulating spacer 3, which is weak in strength and unable to follow the behavior, often breaks, resulting in a short circuit between layers.
本発明は上記欠点を解消するためになされたも
ので、防食性及び電気絶縁性又は耐トラツキング
性さらに柔軟性等をそなえた接着剤で、絶縁スペ
ーサ間及び絶縁スペーサと銅管コイル間とを接着
した誘導加熱コイルを提供する。 The present invention was made to solve the above-mentioned drawbacks, and uses an adhesive that has corrosion resistance, electrical insulation or tracking resistance, and flexibility to bond between insulating spacers and between insulating spacers and copper tube coils. To provide an induction heating coil.
以下実施例を説明する。接着剤7は主剤とし
て、分子内に2個以上のオキシラン環を有する環
状脂肪族系エポキシ樹脂を、硬化剤として活性水
素当量50〜700のポリアミドとからなるエポキシ
樹脂組成物を用いることにした。 Examples will be described below. Adhesive 7 is an epoxy resin composition consisting of a cycloaliphatic epoxy resin having two or more oxirane rings in the molecule as a main component and a polyamide having an active hydrogen equivalent of 50 to 700 as a curing agent.
上記硬化剤に含まれるポリアミドは、銅との配
位結合により安定な錯塩を形成し、防食効果を上
げるものであり、エポキシ樹脂として構造の中に
二重結合、すなわち不飽和結合の炭化水素環を持
たない脂環族エポキシを使用している。このため
耐トラツキング性に優れている。さらに、環状脂
肪族系エポキシの中で、ジグリシジルエステル型
エポキシ樹脂及びヒダントイン系エポキシ樹脂は
ポリアミドとの硬化性にも優れ、これらエポキシ
樹脂と活性水素当量50〜700のポリアミドから得
られる硬化物は、架橋密度が低く、かつゴム状
で、柔軟性と接着性に富むため、コイルの熱膨張
挙動に追従でき好適である。またこれらのエポキ
シ樹脂組成物には必要に応じて充てん材、着色
材、可撓性付与剤その他の成分を添加することも
可能である。 The polyamide contained in the above curing agent forms a stable complex salt through coordination bonds with copper, increasing the anticorrosive effect. Uses an alicyclic epoxy that does not have Therefore, it has excellent tracking resistance. Furthermore, among cycloaliphatic epoxies, diglycidyl ester type epoxy resins and hydantoin type epoxy resins have excellent curability with polyamides, and the cured products obtained from these epoxy resins and polyamides with an active hydrogen equivalent of 50 to 700 are , has a low crosslinking density, is rubber-like, and has high flexibility and adhesive properties, so it is suitable because it can follow the thermal expansion behavior of the coil. It is also possible to add fillers, colorants, flexibility-imparting agents, and other components to these epoxy resin compositions, if necessary.
上記実施例は誘導加熱コイルについて説明した
が、熱膨張挙動の大きいコイルに適用すれば上記
実施例と同様の効果を期待できる。 Although the above embodiment describes an induction heating coil, the same effects as the above embodiment can be expected if applied to a coil with large thermal expansion behavior.
この発明によれば、各絶縁スペーサ間と銅管コ
イルとを接着する接着剤の主剤を、分子内2個以
上のオキシラン環を有する環状脂肪族系エポキシ
樹脂、またはジグリシジルエステル型環状脂肪族
系エポキシ樹脂、あるいは環状脂肪族系ヒダント
インエポキシ樹脂とし、硬化剤を活性水素当量50
〜700のポリアミドとしたエポキシ樹脂組成物と
することによつて、耐トラツキング性にすぐれ、
接着部に柔軟性を有する誘導加熱コイルが得られ
る。 According to this invention, the main agent of the adhesive for bonding between each insulating spacer and the copper tube coil is a cycloaliphatic epoxy resin having two or more oxirane rings in the molecule, or a diglycidyl ester type cycloaliphatic epoxy resin. Epoxy resin or cycloaliphatic hydantoin epoxy resin, and the curing agent has an active hydrogen equivalent of 50
~700 polyamide epoxy resin composition has excellent tracking resistance,
An induction heating coil having flexibility at the bonded portion can be obtained.
第1図は誘導加熱炉の正面図、第2図は第1図
の部分を示す断面図である。図において、1,2
はコイル、3は絶縁スペーサ、7は接着剤であ
る。
なお、各図中同一符号は同一、又は相当部分を
示す。
FIG. 1 is a front view of the induction heating furnace, and FIG. 2 is a sectional view showing the portion shown in FIG. 1. In the figure, 1, 2
3 is a coil, 3 is an insulating spacer, and 7 is an adhesive. Note that the same reference numerals in each figure indicate the same or equivalent parts.
Claims (1)
塗布された複数個の絶縁スペーサを配置したもの
において、接着剤は主剤が分子内に2個以上のオ
キシラン環を有する環状脂肪族系エポキシ樹脂
で、硬化剤を活性水素当量50〜700のポリアミド
としたエポキシ樹脂組成物であることを特徴とす
る誘導加熱コイル。 2 接着剤の主剤はジグリシジルエステル型環状
脂肪族系エポキシ樹脂であることを特徴とする特
許請求の範囲第1項記載の誘導加熱コイル。 3 接着剤の主剤は環状脂肪族系ヒダントインエ
ポキシ樹脂であることを特徴とする特許請求の範
囲第1項記載の誘導加熱コイル。[Scope of Claims] 1. A coil having a copper tube wound thereon, in which a plurality of insulating spacers coated with adhesive are arranged between the turns of the coil, where the adhesive has two or more oxiranes in its molecules. An induction heating coil characterized in that it is an epoxy resin composition, which is a cycloaliphatic epoxy resin having a ring, and a curing agent is a polyamide having an active hydrogen equivalent of 50 to 700. 2. The induction heating coil according to claim 1, wherein the main ingredient of the adhesive is a diglycidyl ester type cycloaliphatic epoxy resin. 3. The induction heating coil according to claim 1, wherein the main ingredient of the adhesive is a cycloaliphatic hydantoin epoxy resin.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1599181A JPS57130392A (en) | 1981-02-04 | 1981-02-04 | Induction heating coil |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1599181A JPS57130392A (en) | 1981-02-04 | 1981-02-04 | Induction heating coil |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS57130392A JPS57130392A (en) | 1982-08-12 |
JPS6137751B2 true JPS6137751B2 (en) | 1986-08-26 |
Family
ID=11904119
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1599181A Granted JPS57130392A (en) | 1981-02-04 | 1981-02-04 | Induction heating coil |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS57130392A (en) |
-
1981
- 1981-02-04 JP JP1599181A patent/JPS57130392A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS57130392A (en) | 1982-08-12 |
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