JPS6137546Y2 - - Google Patents

Description

[Detailed Description of the Invention] The present invention relates to a container fall prevention device for a container handling vehicle.

In general, a container cargo handling vehicle has a tilt frame mounted on the chassis of the container cargo handling vehicle so that it can be lifted up and down, and the container is loaded and unloaded by hoisting and unwinding the container onto the tilt frame using a winch.
It is designed to be loaded and unloaded using a forklift.

FIG. 1 shows this type of container handling vehicle. A subframe 2 is fixed on the chassis 1 of this vehicle, and a pair of brackets 3 are attached to both sides of the subframe 2 near the rear end of the vehicle. , 3 are fixed, and a tilt frame 4 is pivotally supported by a pin 3a to be able to move up and down with respect to these brackets 3, 3. The tilt frame 4 is tilted so that it can be raised or lowered by a dump cylinder device 5 that is installed between the sub-frame 2 and the tilt frame 4 as shown in the figure. A container 6 is placed on the tilt frame 4.

When loading and unloading the container 6 using the winch 7 installed in front of the tilt frame 4, pressurized oil is sent to the dump cylinder 5 through the electromagnetic switching valve V ₁ (Figure 4) and the tilt frame 4 is moved by the chain line in Figure 1. and attach one end 8 to the hook 9 of the container 6.
Connect the wire 10 hung to the winch 7 to the solenoid switching valve
Winding and unwinding are performed by supplying and discharging pressure oil through V ₃ (Figure 4).

On the other hand, when loading and unloading the container 6 using a forklift (not shown), the tilt frame 4 is kept horizontal as shown by the solid line in FIG. A forklift claw is inserted into the container 6, and the container 6 is moved up and down in the vertical direction to load and unload the container 6 onto the tilt frame 4.

This container handling vehicle is capable of reliably and safely loading and unloading the container 6 onto the tilt frame 4,
Various safety devices are installed to ensure safe transportation (described later).

In this container handling vehicle, when unloading the container 6 from the dumped tilt frame 4, first completely open the hook 13 which is hooked onto the lock pin 12 and in a tightened state, and then rewind the winch 7 to gradually lower the container 6. Slide it and go to wholesale. If this series of container unloading operations can be performed automatically and consecutively in one operation, container operability will be improved.

This invention was made in view of this point,
Just turn the winch switch in the downward direction.
To provide a container loading/unloading device for a container cargo handling vehicle capable of automatically sequentially and automatically opening a hook and rewinding a winch, and easily, reliably, and smoothly carrying out container unloading work.

Hereinafter, the present invention will be explained with reference to drawings showing embodiments.

1 to 3, various devices are provided to ensure safe operability when operating containers in a container cargo handling vehicle.

For example, in front of the tilt frame 4, there is a lock pin 12 protruding from the front lower side of the container 6.
A hook 13 is provided which engages and tightens the container 6. As shown in FIGS. 2 and 3, this hook 13 is pivotally attached to the tilt frame 4 with a pivot 14, and has an operating cylinder 18 (a fourth
3), it can be oscillated between the tightened position shown by the solid line in FIG. 3 and the fully open release position shown by the chain line in FIG. This hook 13 prevents the container 6 from moving back and forth in the vehicle by tightening the lock pin 12, and prevents the container 6 from moving back and forth when the vehicle is running or when the tilt frame 4 is dumped.
prevent it from falling.

In the vicinity of this hook 13, there is a hook 1
A left lock confirmation switch 15L for detecting that the hook 13 is in the tightened position and a lock open confirmation switch 16 for detecting that the hook 13 is in the release position are provided. Confirm that this lock is closed Left switch 1
5L is formed so that its actuator 15La is pushed by a dot 17 protruding from the lower end of the hook 13 in the tightening position to close the a contact. In addition, a hook 13 provided on the right tilt frame 4
A similarly formed lock closing confirmation right switch 15R (FIG. 5) is installed near the switch (not shown). On the other hand, the lock open confirmation switch 16 is formed so that its actuator 16a is pushed by the dot 17 of the hook 13 in the release position to close the a contact.

A cam operated valve 19 (FIGS. 2 and 4) is provided at the rear end of the tilt frame 4 to adjust the amount of pressure oil fed to the operating cylinder 18 that operates the hook 13. This cam operated valve 19 is provided at the rear end of the tilt frame 4 to adjust the amount of pressure oil fed to the operating cylinder 18 that operates the hook 13.
is wound up by the winch 7 and just before it reaches the tightening position where the lifting is completed, a block 20 fixed to the bottom surface of the container 6 is actuated by pushing an actuator 19a.

A container position confirmation left switch 21L and a container position confirmation right switch 21R for detecting that the container 6 has reached the lifting completion position are respectively provided on the left and right tilt frames 4 in front of the cam operation valve 19. Figure 2,
Figure 5). As described for one switch 21L, these switches 21L and 21R are configured so that the actuator 21La is pushed by the position confirmation block 22 fixed to the bottom surface of the container 6 to close the a contact just before the container is lifted up. It is formed.

Furthermore, container guide pins 23 are provided at the center portions of the left and right tilt frames 4, respectively. When the tilt frame 4 is in the dump state, the container guide pin 23 is urged downward by a lower pressure device 24 such as a spring, and its upper end surface is submerged from the upper surface of the tilt frame 4. When placed on the subframe 2, the lower end 23a abuts on the subframe 2, and the upper end protrudes from the upper surface of the tilt frame 4. This container guide pin 23 is designed to stack the container 6 in an appropriate position by engaging its upper end with a guide recess 25 provided on the lower surface of the container 6 when the container 6 is loaded onto the tilt frame 4 by a forklift. invite.

A container guide left switch 26L and a container guide right switch 26R are provided near the container guide pin 23 to detect whether the container guide pin 23 is protruding or submerged from the top surface of the tilt frame 4. Figures 2 and 5). Each of these switches 26L and 26R operates in the same way, for example, one switch 2
To explain about 6L, container guide pin 2
3 protrudes from the top surface of the tilt frame 4, the protruding piece 27 fixed to the pin 23
By pushing up 6La, the a contact is closed.

Furthermore, a left tilt frame position confirmation switch 28L and a right tilt frame position confirmation switch 28R are provided at the center of the left and right subframes 2, respectively (FIGS. 2 and 5). Explaining the operation using one switch 28L, the tilt frame 4 in the placed state pushes the actuator 28La downward and closes the a contact, thereby confirming that the tilt frame 4 is in the placed state. do.

In addition, as shown in FIGS. 1 and 5, in front of the tilt frame 4, it is detected whether or not the wire 10 is hung on the hook 9 of the container 6, and a state in which the wire 10 is not hung is detected. A wire sensing switch 29 is provided to prevent the tilt frame 4 from being dumped.

FIG. 4 shows a hydraulic circuit for operating a container handling vehicle.

The oil in the oil tank R is sent out as pressure oil by the pump P, and is supplied to and discharged from the dump cylinder ₅ via the electromagnetic switching valve V1, or to the cylinder ₁₈ for operating the hook 13 via the electromagnetic switching valve V2. Excluded or
The oil is supplied to and discharged from the hydraulic motor WM that drives the winch 7 via the electromagnetic switching valve _V3 , and finally returned to the oil tank R.

When the solenoid SOLa ₁ of the electromagnetic switching valve V ₁ is energized, pressure oil enters the lower cylinder space of the piston 5a of the dump cylinder 5, and the dump cylinder 5 is extended, while when the solenoid SOLb ₁ is energized, Pressure oil enters the upper cylinder space and the dump cylinder 5 contracts. This causes the tilt frame 4 to rise or fall.

Furthermore, when the solenoid SOLb ₂ of the electromagnetic switching valve V ₂ is energized, the pressure oil is transferred to the operating cylinder 1 of the hook 13.
8 into the right cylinder space of the piston 18a,
The hook 13 is closed and engaged with the lock pin 12. On the other hand, when the solenoid SOLa ₂ is energized, pressure oil enters the left cylinder space of the piston 18a,
The hook 13 is opened against the force of the spring 30 and removed from the lock pin 12.

Furthermore, when the solenoid SOLa ₃ of the electromagnetic switching valve V ₃ is energized, the pressure oil flows from the left side of the hydraulic motor WM to the right side, this hydraulic motor rotates forward, and the winch 7 is rotated in the wire rope winding direction. let On the other hand, when solenoid SOLb ₃ is energized, hydraulic motor WM
is reversed and the winch 7 is rotated in the wire rope rewinding direction. In this way, by switching the solenoid switching valve _V3 , the winch 7 can be used to move the container 6.
Loading and unloading onto the tilt frame 4 can be performed.

Further, the cam operated valve 19 connected to the actuating cylinder 18 is configured so that when the container 6 is in the normal position, the actuator 19a is moved to the fourth position by the block 20.
When pushed in the X direction in the figure, the valve port position is switched, and the hook 13 operates to block the escape route for pressure oil so that the hook 13 is not loosened.

FIG. 5 shows an electric circuit for controlling the switches of each of the safety devices described above and the switching of each electromagnetic switching valve.

In the figure, SOLa ₁ , SOLb ₁ , SOLa ₂ , SOLb ₂ ,
SOLa ₃ and SOLb ₃ are each electromagnetic switching valve V ₁ in Fig. 4,
The solenoids of V ₂ and V ₃ are shown.

This electric circuit consists of a power supply 31, an engine key 3
2. The positive bus bar 35 on the left side of the figure where the fuse 33 and main switch 34 are connected in series.
It is formed by connecting switches and the like between the negative side bus bar 36 on the right side in the figure and which is grounded.

Between the positive bus bar 35 and the negative bus bar 36 between the fuse 33 and the engine key 32,
Through the conductor 37, the right switch 15R confirms that the normally closed lock is closed, and the right switch 21 confirms the container position that is normally open.
A lock release pilot lamp 38 is connected in series to indicate that the lock R and the hook 13 are open.

A main power pilot lamp 40 is connected through a conductive wire 39 to a positive bus bar 35 connected to the output side contact of the main switch 34, which illuminates to indicate that the main switch 34 is closed.

Further, the a contact of the left tilt frame position confirmation switch 28L is connected to the bus 35 through a conductive wire 41. A hook switch 43 for opening and closing the hook 13, a wire winding switch 44, and a wire rewinding switch 45 are connected in parallel to the a contact point of the switch 28L. The opening contact O of this hook switch 43 is connected to a solenoid SOLa ₂ that opens the hook 13, while the closing contact C is connected to a solenoid SOLb ₂ that closes the hook 13.
It is connected to the. The output contact of the wire winding switch 44 is connected to a solenoid SOLa ₃ for hoisting the winch 7, while the output contact of the wire rewinding switch 45 is connected to a solenoid SOLb ₃ for rewinding the winch 7.

In addition, a winch switch 4 is connected to the bus bar 35 via a conductor 46 to switch between winding and rewinding of the winch 7.
7 is connected. This winch switch 47
The normally open wire detection switch 29, the normally closed container guide left switch 26L and container guide right switch 26R, the b contact of the tilt frame position confirmation left switch 28L, and the lock open confirmation switch 16 are connected in series to the unwinding side contact D of the It is connected. The b contact of the lock open confirmation switch 16 is connected to the solenoid SOLa ₂ , and the one a
The contacts are connected to solenoid SOLb ₃ .

Further, a normally closed container guide left switch 26L and a container guide right switch 26R, and a solenoid SOLa ₃ for hoisting the winch 7 are connected in series to the hoisting side contact U of the winch switch 47. In addition, the b contact of the tilt frame position confirmation right switch 28R is connected in parallel with this solenoid SOLa ₃ , and the normally open container position confirmation left switch 21L is connected to the b contact of this switch 28R.
A delay timer 49 and a solenoid SOLb ₂ for closing the hook 13 are connected in series.

Further, a dump switch 50 for switching the dump state of the tilt frame 4 is connected to the bus bar 35. A normally open lock/close confirmation left switch 15L and a solenoid SOLa ₁ for dumping the tilt frame 4 are connected in series to the up contact U of the dump switch 50. This lock closing confirmation left switch 15L has a container position confirmation left switch 21.
The b contacts of L are connected in parallel. On the other hand, a solenoid SOLb ₁ for canceling dumping of the tilt frame 4 is connected to the lowering contact D of the dump switch 50.

Further, an alarm device 52 (adjacent to the right of the wire rewind switch 45 in FIG. 5) such as a buzzer is provided to indicate an abnormality in a component. Input signals are sent to this alarm 52 from the B contact of the wire detection switch 29 and the A contacts of the left and right container guide switches 26L and 26R, and from the container position confirmation right switch 21R to the tilt frame position confirmation right switch 28R. An input signal is sent through the a contact of the lock switch 43, and an input signal is sent from the close contact C of the lock switch 43 through the a contact of the left lock closing confirmation switch 15L.

The rotary solenoid 60 is energized when operating the hydraulic motor WM for winch hoisting and unwinding, and the cylinder 18 for opening and closing the hook, thereby increasing the engine speed and obtaining the necessary amount of power.

As shown in the explanation of the structure above, the present invention is based on a solenoid for driving a hook that is energized to open the hook.
SOLa ₂ and a solenoid SOLb ₃ for driving the winch that is similarly energized to rewind the winch 7 are provided, and a lock open confirmation switch 16 that is closed when the hook 13 is fully opened is provided. The solenoid SOLb ₃ for driving the winch is connected, the solenoid SOLa ₂ for driving the hook is connected to one B contact, and when the contact D on the winch lowering side is turned on, the lock open confirmation switch 1 is activated.
6 is provided with a winch switch 47 that energizes.

Next, the operation of the present invention will be explained.

When the container 6 is unloaded by the winch 7, the tilt frame 4 is dumped. At this time, the container guide pins 23 of the left and right container guide switches 26L and 26R are sunk from the top surface of the tilt frame 4, so that the respective b contacts are closed. Further, the b contacts of the left and right tilt frame position confirmation switches 28L and 28R are closed. Since the wire 10 is hung on the hook 8 of the container 6, the wire sensing switch 29 senses the wire and the a contact is closed. Furthermore, since the hook 13 of the lock open confirmation switch 16 is in the tightened state (solid line in FIG. 3), the b contact is closed.

In this state, the main switch 34 is turned on, and the winch switch 47 is turned on to contact D on the winch rewind side to command winch rewind.

Then, current flows from the positive bus 35 to the conductor 4.
6. Contact D on the rewind side of the winch switch, a contact of the wire sensing switch 29, b contacts of the left and right container guide switches 26L and 26R, b contacts of the tilt frame position confirmation left switch 28L, and a contact B of the lock open confirmation switch 16. It passes through the b contacts in order, and then flows through the hook driving solenoid SOLa ₂ to the minus side bus bar 36. This allows the solenoid switching valve to
_V2 is switched, pressure oil flows into the left cylinder space of the piston 18a of the working cylinder 18, and the hook 13 is driven about the pivot shaft 14 in the opening direction.

Then, when the hook 13 is completely opened, the third
As shown by the chain line in the figure, the dock 17 pushes the actuator 16a of the lock open confirmation switch 16, and the conductive state of the switch 16 is changed so that the b contact is opened and the a contact is closed.

This allows the hook drive solenoid SOLa ₂
At the same time, the winch drive solenoid SOLb ₃ is energized.

When solenoid SOLb ₃ is energized, the solenoid switching valve
_V3 is switched and pressure oil flows in the direction of rewinding the winch 7 of the hydraulic motor WM. At this time, even if the power to the solenoid SOLa ₂ is cut off, pressure oil flows into the left cylinder space of the piston 18a of the cylinder 18 while _V2 is in the neutral position, so the hook 13 is held in the fully open position. . Therefore, the winch 7 begins to unwind, and the container 6 is gradually unloaded while being supported by the wire 10.

The present invention is constructed and operates in this manner, so that by simply turning the winch switch in the downward direction, the hook is first released, and after the hook is fully opened, the winch is rotated in the rewinding direction. Since the container is gradually unloaded from the tilt frame, the container can be unloaded smoothly and reliably by simply operating the winch switch, resulting in improved operability.

[Brief explanation of the drawing]

The drawings show one embodiment of the present invention, and FIG. 1 is a side view of a container cargo handling vehicle, FIG. 2 is a side view of the vehicle showing how various switches are installed, FIG. 3 is an enlarged view of the hook portion, and FIG. The figure is a hydraulic circuit diagram, and FIG. 5 is an electric circuit diagram. 4...Tilt frame, 6...Container, 7...
...Winch, 12...Lock pin, 13...Hook, 16...Lock open confirmation switch, 47...Hook switch, SOLa ₂ ...Solenoid for hook drive, SOLb ₃ ...Solenoid for winch drive.

Claims (1)

[Scope of utility model registration request] A container that can be loaded and unloaded, a tilt frame that is tiltably supported by a vehicle body and that allows the container to be loaded on the top surface, and the container is slid against the tilt frame that is in an inclined position to load and unload the container. a winch supported on a tilt frame to wind up or unwind a wire rope whose tip end is hung on a container; , a container loading/unloading device for a container cargo handling vehicle, comprising a hook for releasing the container from the tilt frame when the winch is unwound, the winch being driven in the wire rope unwinding direction for unloading the container when energized; a solenoid for driving the winch that operates a drive device that drives the hook in the opening direction when energized; a solenoid for driving the hook that operates the drive device that drives the hook in the opening direction when energized; a lock open confirmation switch that energizes the winch drive solenoid when the container is unloaded, and a lock open confirmation switch that energizes the hook drive solenoid when the hook is not fully open; and a winch switch that is closed when the container is unloaded and energizes the lock open confirmation switch. A container loading/unloading device in a container cargo handling vehicle, characterized in that: