JPS61288018A - Manufacture of steel pipe having high strength and low yield ratio - Google Patents
Manufacture of steel pipe having high strength and low yield ratioInfo
- Publication number
- JPS61288018A JPS61288018A JP12970385A JP12970385A JPS61288018A JP S61288018 A JPS61288018 A JP S61288018A JP 12970385 A JP12970385 A JP 12970385A JP 12970385 A JP12970385 A JP 12970385A JP S61288018 A JPS61288018 A JP S61288018A
- Authority
- JP
- Japan
- Prior art keywords
- steel pipe
- temper
- hardened layer
- yield ratio
- surface hardened
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Heat Treatment Of Articles (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は最高硬さおよび降伏点の低い高強度ラインパイ
プ用鋼管の製造法に関するものである。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method for manufacturing a high-strength steel pipe for line pipes with maximum hardness and low yield point.
(従来の技術)
近年エネルギー開発の急速な進展により、石油ないしは
天燃ガスのツクイブライン輸送が大規模かつ長距離にわ
たり行なわれるようになるとともに破壊に対する安全性
および施工方法等に見合った特性を有する鋼管の製造が
強く要請されている。(Conventional technology) With the rapid progress in energy development in recent years, the transportation of oil or natural gas over long distances has come to be carried out on a large scale and over long distances. There is a strong demand for manufacturing steel pipes.
エネルギー資源の枯渇化に伴い新しく掘削される石油井
や天然ガス井は硫化物を含む場合が多く、石油や天然ガ
スを輸送するパイプやそれらを貯蔵するタンク類に、硫
化物と鉄との反応によって発生した水素が鋼中に拡散し
、水素誘起割れや硫化物応力腐食割れを起し内容物がも
れる事故が時々起ってhる。又掘削する環境も年々厳し
いものとなり安全性、施工効率等の面から施工方法も変
りつつある。以上の理由により使用される材料も高強度
化傾向にあり、かつ最高硬さ及び降伏比の低いものの要
求へと移行している。一般に鋼材の強度を向上させる方
法として例えば特開昭50−97517号公報、特開昭
55−73848号公報のように焼入れ、焼戻処理(Q
T処理)や、例えば特開昭54−11017号公報、特
開昭54−102223号公報のように低温での圧延を
特徴とする制御圧延が行われる。しかして上記降伏比特
性は制御圧延によってその効果は期待できるが通常のQ
T処理によると高強度材種、硬さ及び降伏比が高くなる
。ラインパイプ用鋼は引張特性や硬さだけでなく靭性や
溶接性、その他の緒特性とのバランス上、あるいはシー
ムレスパイプのように圧延上の制約から、必ずしも制御
圧延により製造することが好ましくない場合もあり、ま
たそれが不可能な場合もあって、QT処理での製造可能
性を有することは工業上極めて重要である。Newly drilled oil and natural gas wells due to depletion of energy resources often contain sulfides, and the reaction between sulfides and iron is often used in the pipes that transport oil and natural gas and the tanks that store them. The hydrogen generated by this process diffuses into the steel, causing hydrogen-induced cracking and sulfide stress corrosion cracking, which sometimes causes accidents in which the contents leak. Furthermore, the environment in which excavation is carried out is becoming more severe year by year, and construction methods are changing in terms of safety, construction efficiency, etc. For the above reasons, the materials used are also tending to have higher strength, and there is a shift toward demands for materials with maximum hardness and low yield ratio. In general, as a method for improving the strength of steel materials, for example, quenching and tempering treatments (Q
T treatment) or controlled rolling characterized by rolling at a low temperature as disclosed in, for example, JP-A-54-11017 and JP-A-54-102223. However, the yield ratio characteristics mentioned above can be expected to be improved by controlled rolling, but the normal Q
T treatment results in high strength grade, hardness and yield ratio. Steel for line pipes may not necessarily be manufactured by controlled rolling due to the balance with not only tensile properties and hardness but also toughness, weldability, and other mechanical properties, or due to rolling constraints such as seamless pipes. There are some cases where this is not possible, and it is extremely important industrially to have the possibility of manufacturing by QT treatment.
(発明が解決しようとする問題点)
本発明は、このような現状に鑑みて高強度でかつ最高硬
さおよび降伏比の低いものが得にくい従来のQT処理に
かわって、強度、溶接性等、その他の特性を全く損うこ
となく最高硬さは低いが平均硬さは高くかつ降伏比の低
い材料の製造法を提供しようとするものである。(Problems to be Solved by the Invention) In view of the current situation, the present invention aims to improve strength, weldability, etc. in place of the conventional QT treatment, which is difficult to obtain high strength, maximum hardness, and low yield ratio. The purpose of this invention is to provide a method for producing a material that has a low maximum hardness, a high average hardness, and a low yield ratio without impairing any other properties.
(問題点を解決するための手段)
すなわち本発明の要旨とするところは、熱間圧延後ある
いは高温度に再加熱された鋼管を高温度から急冷した後
、高周波加熱法で鋼管の表面硬化層のみを局部焼戻処理
あるいは局部焼戻急冷処理することを特徴とする高強度
でかつ低降伏比鋼管の製造方法にある。次に本発明の製
造法の詳細および限定理由につき説明する。先ず本発明
のプロセスに入る前の素材の製造履歴については特に限
定しない。重要なことは高強度を得るために高温度から
急冷処理を施した鋼管であることで、板巻鋼管であろう
と、制御圧延されたものでおろうと以後の効果を失うも
のではない。通常上記素材の肉厚断面内硬さ分布は、成
分系、冷却方法、及び素管サイズ等によって異るが、一
般に強冷却端が高く冷却端から離る程低下する。この外
表面硬化層の硬さは水素誘起割れ性等の耐サワー特性に
影響をおよばずことから、ゆるせる限り低い方が望まし
い。急冷により発生した内部応力を除去し、あるいは強
度及び硬さ調整等を目的としてこの材料に焼戻処理(Q
T)を施すと第1図に例を示すように肉厚断面内の硬さ
勾配は素管(AsQ )に比べ小さくなるものの全体の
レベルが低下する。すなわち耐サワー特性に影響をおよ
ぼす外表面硬化層の硬さを低下させる焼戻処理を施こす
ことにより材料の強度が大巾に低下することを示す。次
に低降伏比を得る方法として、二相鋼、低温焼戻処理等
がよく知られていることであるが、降伏比は降伏強さと
引張強さの比でありミクロ組織的にみると塑性変形しや
すい軟化組織と引張強さを受けもつ硬化組織の混合割合
で決まるものと考える。(Means for Solving the Problems) In other words, the gist of the present invention is to rapidly cool a steel pipe that has been hot-rolled or reheated to a high temperature from a high temperature, and then apply a high-frequency heating method to the surface hardening layer of the steel pipe. A method for manufacturing a high-strength, low-yield-ratio steel pipe characterized by subjecting only the steel pipe to a local tempering treatment or a local tempering quenching treatment. Next, details of the manufacturing method of the present invention and reasons for limitations will be explained. First, there are no particular limitations on the manufacturing history of the material before entering the process of the present invention. What is important is that the steel pipe has been rapidly cooled from a high temperature in order to obtain high strength, and whether it is a plate-wound steel pipe or one that has been subjected to controlled rolling, the subsequent effects will not be lost. Normally, the hardness distribution within the wall thickness section of the above-mentioned material varies depending on the component system, the cooling method, the size of the tube, etc., but it is generally higher at the strongly cooled end and decreases as the distance from the cooled end increases. The hardness of this outer surface hardening layer is preferably as low as possible because it does not affect sour resistance properties such as hydrogen-induced cracking resistance. This material is subjected to tempering treatment (Q
When T) is applied, the hardness gradient within the wall thickness section becomes smaller than that of the plain pipe (AsQ), but the overall level decreases, as shown in FIG. 1. In other words, it is shown that the strength of the material is significantly reduced by performing a tempering treatment that reduces the hardness of the outer surface hardened layer, which affects the sour resistance characteristics. Next, duplex steel, low-temperature tempering, etc. are well-known methods for obtaining a low yield ratio.The yield ratio is the ratio of yield strength to tensile strength, and from a microstructural perspective, plastic It is thought that this is determined by the mixing ratio of the soft tissue that is easily deformed and the hardened tissue that has tensile strength.
しかるに通常の焼戻処理では焼入の際に得られたこの混
合割合を減する方向であり降伏比の上昇をもたらす。However, normal tempering treatment tends to reduce this mixing ratio obtained during hardening, resulting in an increase in yield ratio.
上記のように耐サワー性に影響をおよほす外表面硬化層
の低減と低降伏比化は相反するものであり今までのQT
処理ではこの問題を解決出来なかった。そこで本発明者
等は、この問題を解・決すべく高周波電流の表皮効果を
利用して、外表面硬化層のみを焼戻処理することを知見
した。幸いなことに急冷が終了した後の鋼材の金属組織
は成分系により異るもののAPI相当X52〜X80の
ラインパイプ用鋼に相当する場合は外表面硬化層を除く
と細粒フェライト主体の組織で、その他にi4−−ライ
トと分散ベーナイト、島状マルテンサイトの混合組織と
なり焼戻処理を施さなくても優れた材質特性を有する。As mentioned above, reducing the outer surface hardening layer and lowering the yield ratio, which affect sour resistance, are contradictory, and the current QT
The process could not solve this problem. In order to solve this problem, the present inventors have discovered that only the outer surface hardened layer can be tempered by utilizing the skin effect of high frequency current. Fortunately, the metallographic structure of the steel material after quenching is different depending on the composition system, but in the case of line pipe steel with API equivalent In addition, it has a mixed structure of i4-lite, dispersed bainite, and island-shaped martensite, and has excellent material properties even without tempering.
高周波電流の表皮効果を利用した焼戻処理に於ては、素
材の硬さ勾配、サイズ、使用コイル等により周波数、出
力等は変動するものであり使用者の目的によって選定さ
れるものである。重要な事は素材の表面硬化層を生体に
局部焼戻処理を施こすことにあり、焼戻温度勾配を硬さ
勾配に合せて大きくする程、その効果は大きくなる。そ
のためにノ9イブ外表面、あるいはパイプ内表面のどち
らか一方のみの硬化層の局部焼戻処理をする場合には、
その反対表面を水冷却しながら局部焼戻処理を行うこと
により効果がさらに太きくな゛る。又局部焼戻処理をし
ながら同一面を急冷することにより熱伝達効果によって
起こる目的個所外の軟化を防ぐことが出来るので局部焼
戻処理がより効果的に行われることはいうまでもない。In tempering treatment using the skin effect of high-frequency current, the frequency, output, etc. vary depending on the hardness gradient of the material, size, coil used, etc., and are selected depending on the purpose of the user. The important thing is to locally temper the surface hardened layer of the material on the living body, and the larger the tempering temperature gradient is made to match the hardness gradient, the greater the effect will be. For this reason, when performing local tempering treatment on the hardened layer on either the outer surface of the pipe or the inner surface of the pipe,
By performing local tempering treatment on the opposite surface while cooling with water, the effect becomes even greater. Furthermore, by rapidly cooling the same surface while performing local tempering, it is possible to prevent softening in areas other than the target areas caused by the heat transfer effect, so it goes without saying that the local tempering can be performed more effectively.
以上述べた処理法により最終的にラインパイプ用鋼とし
て適当な高強度を有し最高硬さの低い、かつ降伏比の低
い優れた鋼材が得られる@(実施例)
次に本発明の製造実施例について説明する。By the treatment method described above, an excellent steel material with high strength, low maximum hardness, and low yield ratio, suitable for line pipe steel, can finally be obtained. Let's discuss an example.
表1は供試鋼材の化学成分を示す。Table 1 shows the chemical composition of the steel samples.
第2図は実施例の模式図及び実施装置の仕様の一部を示
したもので、鋼管1を高周波コイル2で加熱しながら鋼
管内外面から急冷する焼戻処理を施した。図中、3は冷
却水噴出ノズル、aは水冷の態様を示すものである。第
2表は表1に示す成分の圧延後直に急冷した供試鋼管を
本発明に従って高周波加熱法の局部焼戻処理を施こした
場合(本発明法)の鋼管の材料特性の一部を、通常のガ
ス加熱炉を使用して焼入れ、焼戻し処理(従来法)によ
り得られた鋼管の特性と比較したものである。FIG. 2 shows a schematic diagram of the example and part of the specifications of the implementation apparatus, in which a steel pipe 1 was heated by a high-frequency coil 2 and subjected to a tempering treatment in which the steel pipe was rapidly cooled from the inner and outer surfaces. In the figure, numeral 3 indicates a cooling water jet nozzle, and a indicates a water cooling mode. Table 2 shows some of the material properties of steel pipes obtained by applying local tempering treatment using the high-frequency heating method according to the present invention (method of the present invention) to test steel pipes with the components shown in Table 1 that were quenched immediately after rolling. , compared with the characteristics of a steel pipe obtained by quenching and tempering (conventional method) using a normal gas heating furnace.
靭性特性については本発明法による場合平均的にやや低
目になるが強度、靭性バランスでみる限り問題となる糧
の低下はみられない。又レベル等が問題となる場合は成
分系を変える等の方法により十分対処出来るものである
。それに対して強度は平均的に高めであるにもかかわら
ず降伏比は低いレベルにある。又最高硬さも本発明法に
よれば大巾にコントロールすることが出来るとともに肉
厚方向の硬さ勾配も十分コントロールすることが出来る
。このように本発明にかかる鋼管の製造法は従来の考え
方では到達出来なかった低降伏比特性が得られるもので
あり産業上稗益するところ極めて大である。Although the toughness properties are slightly lower on average when using the method of the present invention, as far as the balance of strength and toughness is concerned, there is no problem with the decrease in quality. Also, if the level etc. becomes a problem, it can be adequately addressed by methods such as changing the component system. On the other hand, although the strength is high on average, the yield ratio is at a low level. Moreover, according to the method of the present invention, the maximum hardness can be controlled to a large extent, and the hardness gradient in the thickness direction can also be sufficiently controlled. As described above, the method of manufacturing a steel pipe according to the present invention can provide a low yield ratio characteristic that could not be achieved using conventional methods, and is of great industrial benefit.
第1図は素管(AfiQ )と焼戻し管(QT)の肉厚
方向(外表面からの距離)の硬さ変化を示す図、第2図
は本発明の実施例で使用した焼戻処理法を示す図である
。
1:鋼管 2:高周波コイル3:冷却水噴射
ノズル
第1図
第2図Figure 1 shows the hardness changes in the wall thickness direction (distance from the outer surface) of the raw tube (AfiQ) and the tempered tube (QT), and Figure 2 shows the tempering treatment method used in the example of the present invention. FIG. 1: Steel pipe 2: High frequency coil 3: Cooling water injection nozzle Figure 1 Figure 2
Claims (2)
高温度から急冷した後、高周波加熱法で鋼管の表面硬化
層のみを局部焼戻処理することを特徴とする高強度でか
つ低降伏比鋼管の製造法。(1) After hot-rolling or reheating a steel pipe to a high temperature, the steel pipe is rapidly cooled from a high temperature, and then only the surface hardened layer of the steel pipe is locally tempered using a high-frequency heating method. Manufacturing method for yield ratio steel pipes.
高温度から急冷した後、高周波加熱法で鋼管の表面硬化
層のみを局部焼戻処理しながら急冷することを特徴とす
る高強度でかつ低降伏比鋼管の製造法。(2) High strength characterized by rapidly cooling a steel pipe that has been hot-rolled or reheated to a high temperature from a high temperature, and then rapidly cooling while locally tempering only the surface hardened layer of the steel pipe using a high-frequency heating method. A manufacturing method for large and low yield ratio steel pipes.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12970385A JPS61288018A (en) | 1985-06-14 | 1985-06-14 | Manufacture of steel pipe having high strength and low yield ratio |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12970385A JPS61288018A (en) | 1985-06-14 | 1985-06-14 | Manufacture of steel pipe having high strength and low yield ratio |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS61288018A true JPS61288018A (en) | 1986-12-18 |
Family
ID=15016110
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12970385A Pending JPS61288018A (en) | 1985-06-14 | 1985-06-14 | Manufacture of steel pipe having high strength and low yield ratio |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61288018A (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS51148611A (en) * | 1975-06-17 | 1976-12-21 | Nippon Steel Corp | Heat-treatment process of steel |
-
1985
- 1985-06-14 JP JP12970385A patent/JPS61288018A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS51148611A (en) * | 1975-06-17 | 1976-12-21 | Nippon Steel Corp | Heat-treatment process of steel |
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