JPS61216656A - Production of rolled food such as rolled burdock or the like - Google Patents

Abstract

PURPOSE:To produce automatically rolled burdock, etc., by folding a rolling belt member into a U shape in a state where a rope conveyer is stopped, pressing part of the rolling belt member by a press roll so that a material is spirally rolled, and driving the rope conveyer. CONSTITUTION:The material A for rolled food having placed the ingredient 21 such as burdock, etc. on the coating 20 such as meat, etc. is transported by the rope conveyer 2 and 3, and stopped at a given position. then, the tip of the flexible rolling belt member 5 like the teeth of a comb set between rope conveyers is folded into an approximately U shape by the rotary arm 7 rotating approximately 180 deg., and the tip of the material A is folded into approximately U shape. The belt member 5 is pressed by the pressing roll 12, the tip of the material A is rolled, and the ingredient is wrapped in it. When the arm 7 is transferred backward while keeping the ingredient in this state, part of the belt member 5 is pressed by the roll 12, successively bent, approximately half of the belt member is folded, the material A is rolled in a spiral way by the press of the roll 12 and the bending of the belt member 5, to give a rolled food.

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing rolled food.
``Prior Art'' Conventionally, this type of seed-maki food, especially those called burdock rolls, have been produced by putting ingredients such as burdock root into the foreskin of slightly thawed meat and rolling it into a spiral shape. However, since the foreskin has not yet been fully thawed, it is not repellent, and even if it is rolled up, it often rolls back, making it difficult to automate it mechanically. In addition, some technical documents have proposed methods or apparatuses for producing rolled confections, spiral baked goods, and the like. For example, the folding device of the pie forming machine of Utility Model Publication No. 56-8446 has a structure in which the clamping pieces move back and forth to fold the pie dough, and the confectionery material rolling device of Utility Model Publication No. 58-3507 has A pair of rotating rolls and a pressure roll are combined, and while the pressure roll presses the tip of the confectionery material, the pair of rotating rolls rolls up the confectionery dough, and one of the rotating rolls (the upper one) is moved to roll it up. It consists of a rolling rod that transports the rolled-up dough, and the confectionery dough is wound around this rolling rod to produce rolled confectionery.

Furthermore, Japanese Patent Publication No. 59-12253 describes a method of manufacturing fried food in which half-baked products are swirled through the speed difference between a pair of rolls and a conveyor belt and the regulation of the top covering plate.

``Problems to be solved by the invention'' Conventional manual manufacturing methods are inefficient and require a lot of filtration, require skill in kana to achieve uniform quality, and are not sanitary enough. There are problems such as things that can't be done.Also, according to technical literature, although it is optimal to directly spiralize various raw materials for each invention and invention,
It seems difficult to put ingredients into this rolled up container. In Marudashi Jitsuko No. 58-3507, it is possible to put ingredients inside the spiral confectionery, but the conveyor belt is slanted and the stability of the bag is poor, and it is only possible to use a pressure roll in the case of a repellent foreskin. When rolling in the tip, it cannot be said that the tip is necessarily rolled in enough. In addition, Jikosho 5
No. 6-8446 has its advantages and disadvantages, such as the fact that although it is possible to wrap the stem by folding it, it is impossible to roll up the ingredient that is the object of the present invention into the spiral foreskin. page was desired.

"Means for Solving the Problems" In view of the above, the present invention relates to an automated method for producing rolled foods such as burdock rolls that can reliably roll up ingredients into the repellent foreskin. . In other words, a rolled food material (hereinafter simply referred to as "material"), which is made by placing toppings such as burdock root or chili pepper on the foreskin of meat, cheese, etc., is moved to a predetermined position approximately in the front half of the wrapping band as a rope conveyor is driven. Then, the drive of the rope conveyor and the conveyance of the material are stopped via the detector, switch, etc., and the tip of the comb-shaped flexible wrapping band arranged between the rope conveyors is rotated approximately 180 inches. The material is bent into a substantially U-shape via a rotating arm, and the tip of the material is bent into a substantially U-shape, and substantially the entirety of the tool is wrapped with a foreskin.

Then, while pressing the wrapped band through a pressing roll,
Wind up the tip of the material and wrap the ingredients in it. When the rotating arm is moved backwards with the tip of the material still wrapped around the ingredients, part of the wrapping band will become a pressure roll. The band is sequentially bent and bent while being pressed through the belt, approximately half of which is bent, and as the wrapping band moves rearward, the pressing roll also moves rearward. The material is wound into a spiral shape by the pressure of the pressure roll and the bending of the winding band. Next, the pressure roll is pulled up and the pressure is released, and the rotating arm rotates approximately 180 degrees to release the bending of the wrapping band, and the rotating arm moves forward to remove the wrapping of the material and wind it up. The bent portion of the strapping body is returned to its original position and returned to a predetermined position between the rope conveyors. Next, the rope conveyor is driven to transport the spirally rolled food.

"Operation and Example" Next, the operation of the present invention will be explained based on an example. Before explaining the operation, the device used in the present invention will be explained. Rope conveyors 2 and 3 are rotatably mounted on a frame 1. A slight gap 4 is provided between the two. Reference numeral 5 denotes a comb-like winding band in which band members 5a made of a flexible thin film such as glass are arranged in parallel; The rope conveyor 2 and the road surface are connected to each other. One end of the winding band 5 is fixed to a shaft extending between the seven frames 1, and the other end is fixed to a shaft extending between the rotating arms 7.

The rotating arm 7 is a movable frame 8 that is slidably installed on the frame l.
The base of the rotary arm 7 is fixed to a shaft 9 extending over the shaft 9, and the rotary arm 7 is configured to rotate approximately 1800 times in the forward and reverse directions via the shaft 9 when driven by a rotating device 10 provided on the shaft 9. The coaxial shaft 9 moves back and forth along a guide slot provided in the frame l. Rotating again! The tip of R7 is connected to the rope conveyor 2゜3.
It is arranged so that it is located in the gap 4 between them. 11th place moving frame 8
It is a cylinder that controls the sliding movement of the cylinder. Reference numeral 12 denotes a pressure roll that is extended between movable tables 14 that are slidably inserted through left and right horizontal rods 13 erected on the frame 1, and is configured to move up and down with a cylinder 15. The method of manufacturing food rolls such as burdock rolls using such a device will be explained based on FIG. The conveyor 3 constantly rotates during manufacturing). The foreskin 20 of meat, cheese, etc. is mainly used manually on this rope conveyor 2.
Then, a so-called component is placed on the upper surface of the tip of the foreskin 20, mainly by hand, with ingredients 21 such as burdock root and kisukuri, and as the rope conveyor 2 is driven, this material is sequentially conveyed to the destination. The state will be as shown in the rifJ diagram (a). When the material reaches approximately the front half of the wrapping band 5 (the right half in the drawing), as shown in FIG.
The drive of the rope conveyor 2 is stopped via a detector such as a phototube and other switches such as a limit switch, and the conveyance of the material is also stopped. At about the same time, the rotating device 10
When the rotary arm 7 is rotated approximately 180" rearward (to the left in the drawing) by driving the The tip of the material is similarly bent into a substantially U-shape, and almost the entire A21 is wrapped with the foreskin 20, as shown in FIG. , the pressure roll 12 is lowered to press the tip of the wrapping band 5, which corresponds to the slight tip of the material, thereby denting the wrapping band 5, and bending the tip of the material with the bending tool 21 to the foreskin 20. When the cylinder 11 is driven and the movable stile 8 is moved rearward, the shaft 9 that spans between the movable stile 8 is is slid rearward in the guide slot formed in the frame 1, and the rotary arm 7 similarly moves rearward. While being pressed, the bent portion gradually becomes longer and approximately half of the material is bent into a U-shape, and at the same time, the material is sequentially shaped into a spiral due to the pressure of the press roll 12 and the bending of the winding band 5. The state shown in the figure (→) is shown as the material is being wound up. During this process, the pressing roll 12 does not actively move, but is pressed backward by bending the winding band 5 backward and rolling up the material. As a result, this pressure a −
As the rod 12 is moved rearward, the moving platform 14 supporting it also moves rearward on the horizontal rod 13. Next, when the rotary arm 7 comes into contact with a limit switch or the like, the cylinder 11 is stopped, the movement of the moving frame 8 is stopped, and at the same time, the pressure roll 12 is raised, and the pressure at step 7 is released.

Then, the rotating device 10 operates to rotate the rotating arm 7 approximately 180', and the cylinder 11 operates to move the movable frame 8 forward, eventually returning to its initial state. Therefore, the food rolled up in a spiral is exposed on the rope conveyor 2 as shown in FIG. Furthermore, moving table 1
4 is restored to its initial state by winding a rope (not shown) or the like. When the moving frame 8 returns to the initial state, the rope conveyor 2 is driven by the operation of a switch or the like, and the spirally rolled food on the rope conveyor 2 is conveyed and transferred to the rope conveyor 3. This rope conveyor 3
In this case, the next material is already placed on the rope conveyor 2 as shown in FIG. By repeating this process, spiral-shaped rolled food is manufactured one after another. ``Effects of the Invention'' As detailed above, the present invention is capable of rolling the wrapped strip while the rope conveyor is stopped. It is bent into a U-shape, and the bends are gradually made longer, and after the U-shape is bent, a part of the wrapping band (substantially the winding tip of the material) is pressed with a pressure roll.
Since the manufacturing method involves rolling up the material in a spiral and then driving a rope conveyor, it is possible to accurately roll up the resilient foreskin of slightly thawed meat, etc. It is possible to automatically and continuously manufacture rolled foods such as burdock rolls, and mass production is also possible. In addition, if the material is fed onto the rope conveyor, then in principle no human labor is required, labor saving is achieved, and a large amount of material is hygienic. Since the material is rolled up by bending, stretching, pressing and releasing the pressure roll, as mentioned above, sufficient rolling can be expected, fewer defective products are produced, and the work is simplified. Ru. Furthermore, the present invention can easily produce high-quality rolled foods with very little stretching of the winding band, tearing, and breakage of cheese, etc.

[Brief explanation of drawings]

The drawings show an example of use in the method of the present invention.
The figure is a sectional view of the main part, Figure 2 is a partially omitted plan view of the same as above, and Figures 3 (a) to (g) are explanatory diagrams showing the operating state. ...rope conveyor, 5.
... Wrapped band body, 5a... Band-shaped member, 7... Rotating arm,
8... Moving frame, 10... Rotating device, 11.15...
・Cylinder, 12... Press roll, 13... Horizontal rod, 20... Foreskin, 21... Tool

Claims (1)

[Scope of Claims] A rolled food material in which toppings such as burdock and cucumber are placed on the foreskin of meat, cheese, etc. is conveyed by the drive of a rope conveyor and placed at a predetermined position (approximately the front half of a wrapped band body to be described later). When the food reaches the end, the drive of the rope conveyor and the conveyance of the rolled food material are stopped, and the tip of the comb-like flexible wrapping band arranged between the rope conveyors is moved through a rotating arm that rotates approximately 180 degrees. te abbreviation U
At the same time, the tip of the rolled food material is bent into a substantially U-shape. Next, the wrapping band is pressed through a pressure roll, and the tip of the rolled food material is rolled up to wrap the ingredients therein. When the rotary arm is moved backwards while the tip of the rolled food material remains wrapped around the ingredients, part of the wrapped band is pressed through the presser roll and is bent and bent one after another. Approximately half of the material is bent and folded, and the rolled food material is wound into a spiral shape by the pressure of the pressure roll and the bending of the winding band, thereby forming a rolled food. After releasing the pressure from the pressure roll, the winding band is unbending through the rotating arm that rotates approximately 180 degrees in the opposite direction, and the winding band is stretched by moving the rotating arm forward. Return to the specified position between the rope conveyors. This exposes the spirally rolled food onto the rope conveyor. Therefore, a method for manufacturing a rolled food such as burdock rolls is constructed in which the rope conveyor is driven to convey the spirally rolled food.