JPS61177362A - Hot dipping method - Google Patents

Hot dipping method

Info

Publication number
JPS61177362A
JPS61177362A JP1543085A JP1543085A JPS61177362A JP S61177362 A JPS61177362 A JP S61177362A JP 1543085 A JP1543085 A JP 1543085A JP 1543085 A JP1543085 A JP 1543085A JP S61177362 A JPS61177362 A JP S61177362A
Authority
JP
Japan
Prior art keywords
magnetic pole
treated
molten metal
dipping
bath
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1543085A
Other languages
Japanese (ja)
Inventor
Kazuhiko Azuma
和彦 東
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP1543085A priority Critical patent/JPS61177362A/en
Publication of JPS61177362A publication Critical patent/JPS61177362A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/14Removing excess of molten coatings; Controlling or regulating the coating thickness
    • C23C2/24Removing excess of molten coatings; Controlling or regulating the coating thickness using magnetic or electric fields

Abstract

PURPOSE:To control freely the adhered quantity of metal dipped on a surface of a material to be treated by passing the material to be treated through a molten metallic bath for the dipping to dip it and thereafter passing it between a couples of DC electromagnetic coils having the spit-shaped magnetic pole teeth just after floating up it from the dipping metallic bath. CONSTITUTION:The dipping metal is stuck on a surface of a material 5 to be treated which is drawn out of a molten metallic bath 6 for the dipping and passed between the spit-shaped magnetic pole teeth 3, 4. At this time DC is conducted through the exciting coils 2 wound on the yokes 1, 1 of the magnetic pole teeth 3, 4. The magnetic flux enters the magnetic pole 4 through the material 5 from the magnetic pole 3 and the eddy current is conducted through the material 5 and the molten metal 6 stuck on the surface thereof by means of the elevation of the material 5 and the electromagnetic force direction downward is acted on the molten metal and it is returned to the dipping bath 6. The adhered quantity of the dipping metal 6 can be controlled by the magnitude of current conducted through the exciting coils 2. The material 5 is prevented from bringing into contact with the magnetic poles 3, 4 by the vibration by providing the nozzles 8 between the magnetic poles 3, 4 and injecting an inert gas and the damage of the dipped surface is prevented.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 この発明は被処理材を溶融金属浴中を通過させて行う溶
融メッキ法に関し、特にその膜厚の制御法に関するもの
である。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a hot-dip plating method in which a material to be treated is passed through a molten metal bath, and particularly to a method for controlling the film thickness.

〔従来の技術〕[Conventional technology]

従来、溶融メッキ法においては、そのメッキ厚さは溶融
金属浴通過直後の被処理材に高圧のガスを噴射させて、
余剰のメッキ金属を下方浴中に流下させるガスワイビノ
ダ法が広く普及している。
Conventionally, in the hot-dip plating method, the plating thickness is determined by injecting high-pressure gas onto the treated material immediately after passing through a molten metal bath.
The gas waste method, in which excess plated metal is allowed to flow down into a lower bath, is widely used.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

上記方法では、厚さの制御は気体の噴射で行うためライ
ン速度の変化や板厚の変化に対して均一なメッキ厚さを
得るのは困難である。
In the above method, since the thickness is controlled by jetting gas, it is difficult to obtain a uniform plating thickness even when the line speed changes or the plate thickness changes.

また、ライン速度を上昇すると板の移動にともない板の
横振れが増加しノズルと接触する様に法る為、ノズル間
隙を広げねばならず気体の噴射のみではメッキ厚さの制
御に限界があると言う問題点があった。
In addition, when the line speed is increased, the horizontal deflection of the plate increases as the plate moves, and as it comes into contact with the nozzle, the nozzle gap must be widened, and there is a limit to controlling the plating thickness with gas injection alone. There was a problem.

次に、他の従来例として、特公昭58−23464号公
報には、電磁力による余剰メッキの除去に引続いて、ノ
ズルから加熱体をメッキ面に噴射してメッキ厚さを制御
する溶融メッキ法が開示されている。しかし、この溶融
メッキ法における電磁力は交流リニアモータによる移動
磁界によ多発生するものである。したがって、上記リニ
アモータは多数のスロットを有する積層鉄心に多数のコ
イルを挿入してリニアモータ電機子を構成する心壁があ
り、構造が複雑であると言う問題点があった。
Next, as another conventional example, Japanese Patent Publication No. 58-23464 describes hot-dip plating in which, after removing excess plating by electromagnetic force, a heating element is injected from a nozzle onto the plating surface to control the plating thickness. The law has been disclosed. However, the electromagnetic force in this hot-dip plating method is often generated by a moving magnetic field generated by an AC linear motor. Therefore, the linear motor has a core wall that constitutes a linear motor armature by inserting a large number of coils into a laminated iron core having a large number of slots, and has a problem in that the structure is complicated.

また、上記ノズルは電磁力が作用する範囲外の上方に位
置して設けられており、溶融メッキを吸き落す目的のも
のであるから、ライン速度を上昇すると被処理材である
板の移動にともない板の横振れが増加し、鉄心やノズル
と接触すると言う問題点は解決されず信頼性の点で問題
があった。
In addition, since the above nozzle is located above the area where electromagnetic force acts, and its purpose is to suck up the molten plating, increasing the line speed will cause the plate to be processed to move. As a result, the problems of lateral vibration of the plate increasing and contact with the iron core and nozzle remained unsolved, leading to problems in terms of reliability.

この発明は、上記のような従来のものの問題点を解決す
るためになされたもので、被処理材を溶融金属浴中全通
過させてメッキ処理を施すに際し、串形の磁極歯をもっ
た1対の直流電磁コイルを対向させ、その間隙に浴通過
直後の被処理材を通し表面に付着した溶融金属に電磁力
を働かせ、この電磁力を制御することによりメッキ膜厚
の制御を行なう溶融メッキ法を得ることを目的とする。
This invention was made in order to solve the problems of the conventional ones as described above. Hot-dip plating in which a pair of DC electromagnetic coils are placed facing each other, and the material to be treated immediately after passing through the bath is passed through the gap between them, and an electromagnetic force is applied to the molten metal adhering to the surface, and the thickness of the plating film is controlled by controlling this electromagnetic force. The purpose is to obtain the law.

また、この発明の他の目的は、上記目的に加、えてライ
ン速度を上昇させても被処理材が磁極に接触することの
ない溶融メッキ法を得ることを目的とする。
Another object of the present invention, in addition to the above object, is to provide a hot-dip plating method in which the material to be processed does not come into contact with the magnetic pole even when the line speed is increased.

〔問題点を解決するための手段〕[Means for solving problems]

この発明に係る溶融メッキ法は、溶融金属浴から浮上し
た直後の被処理材を串形の磁極歯をもった1対の直流電
磁コイルを対向させた間隙を通すことにより、被処理材
表面に付着した溶融金属に電磁力を働かせ、励磁を調整
することによシ溶融金属の付着量を制御するものである
In the hot-dip plating method according to the present invention, the material to be treated immediately after floating from the molten metal bath is passed through a gap between a pair of opposing DC electromagnetic coils having skewer-shaped magnetic pole teeth, thereby coating the surface of the material to be treated. The amount of deposited molten metal is controlled by applying electromagnetic force to the deposited molten metal and adjusting the excitation.

また、この発明の別の発明に係る溶融メッキ法は、串形
の磁極歯の間隙に設けた複数のノズルから不活性気体を
被処理材に吹き付けて、被処理材が磁極と接触するのを
防止したものである。
In addition, the hot-dip plating method according to another aspect of the present invention sprays an inert gas onto the material to be treated from a plurality of nozzles provided in the gaps between the skewer-shaped magnetic pole teeth, thereby preventing the material from coming into contact with the magnetic poles. This was prevented.

〔作用〕[Effect]

この発明においては、串形の磁極歯をもった1対の直流
電磁コイルを対向させ、被処理材をその間隙に通し、被
処理材に付着した溶融金属に電磁力を働かせて、この電
磁力を制御してメッキ膜厚を制御するものであるから、
メッキ装置の構造が簡単となる。
In this invention, a pair of DC electromagnetic coils having skewer-shaped magnetic pole teeth are placed opposite each other, the material to be treated is passed through the gap, and an electromagnetic force is applied to the molten metal adhering to the material to be treated. The purpose is to control the plating film thickness by controlling the
The structure of the plating device becomes simple.

また、この発明の別の発明においては、ライン速度を上
昇させて、被処理材の横振れが増加しても、串形の磁極
歯の間隙に設けられたノズルから噴射される不活性気体
によって被処理材が磁極に接触することがない。
In another invention of the present invention, even if the line speed is increased and the lateral runout of the material to be processed increases, the inert gas injected from the nozzle provided in the gap between the skewer-shaped magnetic pole teeth The material to be treated does not come into contact with the magnetic pole.

〔実施例〕〔Example〕

以下、この発明の一実施例を図について説明する。第1
図において、(1)はヨーク、(2)はこのヨーク(1
)に巻かれた励磁コイル、(3)は串形を構成する片側
の磁極歯で、(4)はそれに対応したもう一方の磁極歯
である。(1) 、 (2) 、 (3) 、 (4)
によって構成される電磁コイルは図示の如く片側1個ず
つ計2個(1対)設けられる。なお、磁極(3) 、 
(4)は鋼塊でよい。第2図は磁極表面を上から見た図
、第3図及び第4図はその側面図である。
An embodiment of the present invention will be described below with reference to the drawings. 1st
In the figure, (1) is the yoke, (2) is this yoke (1
), (3) is the magnetic pole tooth on one side forming a skewer shape, and (4) is the corresponding magnetic pole tooth on the other side. (1), (2), (3), (4)
As shown in the figure, two electromagnetic coils (one pair) are provided, one on each side. In addition, the magnetic pole (3),
(4) may be a steel ingot. FIG. 2 is a top view of the magnetic pole surface, and FIGS. 3 and 4 are side views thereof.

今、励磁コイル(2)に直流を流すと磁極(3)は例え
ばN極磁極(4)はS極に磁化され磁束は磁極(3)よ
シ被処理材(5)を通って磁極(4)に入る。このとき
被処理材(5)が上方に動くと被処理材(5)及びその
表面に付着した溶融金属(6)にうず電流が流れ下方に
戻す電磁力を作用する。これにより溶融金属は下方の浴
槽へ戻されることになる。上記電磁力は励磁コイル(2
)に流す電流を制御することによって行なえる。
Now, when direct current is applied to the excitation coil (2), the magnetic pole (3) is magnetized to, for example, the N pole, and the magnetic pole (4) is magnetized to the S pole. )to go into. At this time, when the material to be treated (5) moves upward, an eddy current flows through the material to be treated (5) and the molten metal (6) attached to its surface, exerting an electromagnetic force that returns it downward. This causes the molten metal to be returned to the bathtub below. The above electromagnetic force is the excitation coil (2
) by controlling the current flowing through the

次に、磁極(3)と磁極(4)の間には間隙があるので
、外部よシバイブ(7)を配管し、このパイプ(7)K
ここへ溶融金属複数個のノズル(8)を設けて、このノ
ズル(8)から溶融金属には害を与えない不活性気体を
導き、被処理材(5)の両側に噴射すれば被処理材(5
)が高速化して横振動が増加しても磁極(3) 、 (
4)へ接触するのを防止でき、メッキ処理表面を損うこ
とがない。
Next, since there is a gap between the magnetic pole (3) and the magnetic pole (4), connect the external pipe (7) to the pipe (7).
A plurality of molten metal nozzles (8) are provided here, and an inert gas that does not harm the molten metal is introduced from the nozzles (8) and is injected onto both sides of the material to be treated (5). (5
) even if the speed increases and the transverse vibration increases, the magnetic pole (3), (
4) can be prevented from coming into contact with the plated surface, and the plated surface will not be damaged.

〔発明の効果〕〔Effect of the invention〕

以上のようにこの発明によれば、串形の磁極歯をもった
1対の直流電磁コイルを対向させ、被処理材をその間隙
に通し、被処理材に付着した溶融金属に電磁力を働かせ
、この電磁力を制御してメッキ膜厚を制御するようにし
たから、装置の構造が簡単となる。
As described above, according to the present invention, a pair of DC electromagnetic coils having skewer-shaped magnetic pole teeth are opposed to each other, a material to be treated is passed through the gap, and an electromagnetic force is applied to the molten metal attached to the material to be treated. Since the electromagnetic force is controlled to control the plating film thickness, the structure of the device is simplified.

また、この発明の別の発明によれば、串形の磁極歯の間
隙に設けた複数のノズルから不活性気体を被処理材に吹
き′付けるようにしたから、ライン速度を上昇させた場
合に被処理材が磁極に接触することが防止されるから、
メッキ表面に傷がついたりすることがなく、信頼性の高
い溶融メッキを得ることができる。
According to another aspect of the present invention, inert gas is blown onto the material to be treated from a plurality of nozzles provided in the gaps between the skewer-shaped magnetic pole teeth. Since the material to be treated is prevented from coming into contact with the magnetic pole,
Highly reliable hot-dip plating can be obtained without damaging the plating surface.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はこの発明の一実施例を示す構成図、第2図はこ
の発明の一実施例の磁極表面を示す平面図、第6図は第
2図の1−1線断面図、第4図は第2図のIV−IT線
断面図である。 図中、(1a)・・・電磁コイル、(1)・・・ヨーク
、(2)・・・励磁コイル、(3)磁極歯、(4)・・
・磁極歯、(5)・・−被処理材、(6)・・・溶融金
属、(7)・・・パイプ、(8)・・・ノズル。 なお、図中、同一符号は同−又は相当部分を示す。
Fig. 1 is a block diagram showing an embodiment of the present invention, Fig. 2 is a plan view showing the magnetic pole surface of an embodiment of the invention, Fig. 6 is a sectional view taken along the line 1-1 in Fig. 2, and Fig. The figure is a sectional view taken along the line IV-IT in FIG. 2. In the figure, (1a)...electromagnetic coil, (1)...yoke, (2)...excitation coil, (3) magnetic pole tooth, (4)...
- Magnetic pole teeth, (5)...-material to be treated, (6)...molten metal, (7)...pipe, (8)...nozzle. In addition, in the figures, the same reference numerals indicate the same or corresponding parts.

Claims (2)

【特許請求の範囲】[Claims] (1)被処理材を溶融金属浴中を通過させてメッキ処理
を施すに際して、浴から浮上した直後の被処理材を串形
の磁極歯をもつた電磁コイルを対向させた間隙を通すこ
とにより、被処理材表面に付着した溶融金属に電磁力を
働かせ、励磁を調整することによつて溶融金属の付着量
を制御することを特徴とする溶融メッキ法。
(1) When plating the workpiece by passing it through a molten metal bath, the workpiece immediately after floating from the bath is passed through a gap between opposing electromagnetic coils with skewer-shaped magnetic pole teeth. , a hot-dip plating method characterized by applying electromagnetic force to molten metal adhering to the surface of a material to be treated and controlling the amount of molten metal adhering by adjusting excitation.
(2)被処理材を溶融金属浴中を通過させてメッキ処理
を施すに際して、浴から浮上した直後の被処理材を串形
の磁極歯をもつた電磁コイルを対向させた間隙を通すこ
とにより、被処理材表面に付着した溶融金属に電磁力を
働かせ、励磁を調整することによつて溶融金属の付着量
を制御すると共に串形の磁極歯の間隙に設けた複数のノ
ズルより不活性気体を被処理材に吹き付けて、被処理材
の振動及び板面に働く吸引力によつて被処理材が磁極に
接触して表面を傷つけることを防止することを特徴とす
る溶融メッキ法。
(2) When plating the workpiece by passing it through a molten metal bath, the workpiece immediately after floating from the bath is passed through a gap between opposing electromagnetic coils with skewer-shaped magnetic pole teeth. , an electromagnetic force is applied to the molten metal adhering to the surface of the material to be treated, and by adjusting the excitation, the amount of molten metal adhering is controlled, and an inert gas is ejected from multiple nozzles installed between the skewer-shaped magnetic pole teeth. A hot-dip plating method characterized by spraying on a material to be treated to prevent the material from coming into contact with a magnetic pole and damaging the surface due to the vibration of the material and the suction force acting on the plate surface.
JP1543085A 1985-01-31 1985-01-31 Hot dipping method Pending JPS61177362A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1543085A JPS61177362A (en) 1985-01-31 1985-01-31 Hot dipping method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1543085A JPS61177362A (en) 1985-01-31 1985-01-31 Hot dipping method

Publications (1)

Publication Number Publication Date
JPS61177362A true JPS61177362A (en) 1986-08-09

Family

ID=11888564

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1543085A Pending JPS61177362A (en) 1985-01-31 1985-01-31 Hot dipping method

Country Status (1)

Country Link
JP (1) JPS61177362A (en)

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