JPS606442Y2 - Water washing equipment for electrodeposition coating - Google Patents
Water washing equipment for electrodeposition coatingInfo
- Publication number
- JPS606442Y2 JPS606442Y2 JP3751180U JP3751180U JPS606442Y2 JP S606442 Y2 JPS606442 Y2 JP S606442Y2 JP 3751180 U JP3751180 U JP 3751180U JP 3751180 U JP3751180 U JP 3751180U JP S606442 Y2 JPS606442 Y2 JP S606442Y2
- Authority
- JP
- Japan
- Prior art keywords
- liquor
- tank
- washing
- nozzle
- solvent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Description
【考案の詳細な説明】
この考案は着塗装における水洗送置に関するものである
。[Detailed description of the invention] This invention relates to a water-washing station for coating.
一般に電着塗装ラインにおいては、電着槽の次に、オー
バーフロ一槽、第1次水洗槽、第2次水洗槽・・・・・
・を配設し、該水洗槽の上方に設けたジャワノズルにポ
ンプを介して水洗槽の水洗水を送り、このジャワノズル
から噴射する水洗水で被塗物を水洗するとともに、電着
浴内組成物を管理する限外濾過装置から排出される酒液
を上記シャツノズルに供給して酒液でも水洗し、その後
、ディップ水洗槽に被塗物を全没して水洗するようにし
ている。Generally, in an electrodeposition coating line, next to the electrodeposition tank, there is an overflow tank, a primary washing tank, a secondary washing tank...
The washing water from the washing tank is sent via a pump to the Java nozzle installed above the washing tank, and the object to be coated is washed with the washing water sprayed from this Java nozzle, and the water inside the electrodeposition bath is The liquor liquor discharged from the ultrafiltration device that manages the composition is supplied to the shirt nozzle, and the liquor liquor is also washed with water, and then the article to be coated is completely immersed in a dip washing tank and washed with water.
ディップ水洗においては、新鮮な水洗水を補給するとと
もに、垂洗槽内の水洗水の一部を排水している。In dip washing, fresh washing water is replenished and a portion of the washing water in the dripping tank is drained.
そして、この排水に含まれる塗料や溶剤を廃水処理装置
で処理してきれいな水にし海等へ流している。Then, the paints and solvents contained in this wastewater are treated with wastewater treatment equipment, making it into clean water and discharging it into the sea.
廃水処理装置において、現状では、塗料は凝固させるが
、溶剤はバクテリアを使って処理しているため溶剤の処
理に手間取っている。Currently, wastewater treatment equipment coagulates paint, but treats solvents using bacteria, which takes time.
したがって、廃水処理装置の処理能力は持ち込まれる溶
剤量で左右される。Therefore, the treatment capacity of a wastewater treatment device depends on the amount of solvent brought in.
そこで、本考案は、被塗物に付着してシャツ水洗工程か
らディップ水洗工程に持ち込まれる溶剤を極力少なくて
、結果としては、廃水処理装置に持ち込まれる溶剤を少
なくすることをねらいとしてなされたものである。Therefore, the present invention was developed with the aim of minimizing the amount of solvent that adheres to the object to be coated and is carried from the shirt washing process to the dip washing process, and as a result, reduces the amount of solvent that is carried into the wastewater treatment equipment. It is.
溶剤がディップ水洗工程に持ち込まれるものは電着槽か
ら被塗物に付着して持ち出された溶剤がジャワ水洗工程
で洗浄されずにディップ水洗工程に持ち込まれるケース
と、ジャワ水洗工程で酒液で水洗するために酒液中の溶
剤が被塗物に付着してディップ水洗工程に持ちこまれる
ケースとがある。There are two cases in which solvent is brought into the dip washing process.The two cases are cases in which the solvent is taken out from the electrodeposition bath after adhering to the object to be coated and is brought into the dip washing process without being washed in the Java washing process. There are cases where the solvent in the sake liquor adheres to the object to be coated and is carried into the dip washing process.
本考案は、両ケースの溶剤をともに少なくすることをね
らいとするもので、水洗に使う炉液中の溶剤を少なくす
るとともに、ジャワ水洗工程における水洗効果をよくし
、ジャワ水洗工程から被塗物によってディップ水洗工程
に持ち込まれる溶剤を少なくすることを特徴とするもの
である。The aim of this invention is to reduce the amount of solvent used in both cases.In addition to reducing the amount of solvent in the furnace liquid used for washing, it also improves the washing effect in the Java washing process, and it also improves the washing effect in the Java washing process. This method is characterized by reducing the amount of solvent carried into the dip washing process.
すなわち、炉液を加熱することによって、水洗に使う炉
液中の溶剤を少なくするとともにこの加温した炉液で水
洗し被塗物の水洗効果をよくすることを特徴とする。That is, by heating the furnace fluid, the amount of solvent in the furnace fluid used for washing is reduced, and the heated furnace fluid is used to wash with water, thereby improving the washing effect of the object to be coated.
以下、本考案を図面に示す自動車ボデーの電着塗装ライ
ンにおける実施例に基づいて説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below based on an example of an electrocoating line for automobile bodies shown in the drawings.
電着槽1の次にオーバーフロ一槽2、水洗槽3.4、デ
ィップ水洗槽5が連接され、各種の上方にはジャワノズ
ル6、 7. 8. 9が、そして水洗槽4の上方には
さらに炉液ジャワノズル10が配設されている。Next to the electrodeposition tank 1, an overflow tank 2, a rinsing tank 3.4, and a dip rinsing tank 5 are connected, and above each type there are Java nozzles 6, 7. 8. 9, and above the washing tank 4, a furnace liquid Java nozzle 10 is further disposed.
ジャワノズル6、7.8には水洗槽3,4の水洗水が、
ジャワノズル9には新鮮な水洗水が、ジャワノズル10
には後述する炉液が供給される。The Java nozzles 6 and 7.8 receive the washing water from the washing tanks 3 and 4.
Java nozzle 9 has fresh washing water, Java nozzle 10
is supplied with furnace liquid, which will be described later.
なお、ディップ水洗槽5の水洗水の一部は排出管11を
介して廃水処理装置12に送られ、ここできれいな水に
して海等に流す。A portion of the washing water in the dip washing tank 5 is sent to a wastewater treatment device 12 via a discharge pipe 11, where it is made into clean water and discharged into the sea or the like.
上記電着槽1には限外濾過装置13が通路14を介して
連結され、限外濾過装置13で電着槽1からの排出液を
塗料分と炉液とに分離し、塗料分は通路15を介して電
着槽1に戻し電着浴内組成物を管理している。An ultrafiltration device 13 is connected to the electrodeposition tank 1 through a passage 14, and the ultrafiltration device 13 separates the liquid discharged from the electrodeposition tank 1 into a paint component and a furnace liquid. The composition in the electrodeposition bath is controlled by returning it to the electrodeposition bath 1 via the electrodeposition bath 15.
また、限外濾過装置1−3からの炉液は炉液供給装置1
6の炉液タンク17に供給され、炉液タンク17から炉
液ポンプ18によって炉液供給装置16の炉液管19を
介してジャワノズル10に供給される。Further, the furnace liquid from the ultrafiltration device 1-3 is supplied to the furnace liquid supply device 1.
From the furnace liquid tank 17, it is supplied to the Java nozzle 10 via the furnace liquid pipe 19 of the furnace liquid supply device 16 by the furnace liquid pump 18.
ヒータ20のヒータ管21を炉液タンク17内に導びき
、ヒータ管21内の蒸気もしくは高温水で炉液を加熱し
ている。A heater tube 21 of the heater 20 is guided into the furnace liquid tank 17, and the furnace liquid is heated with steam or high-temperature water in the heater tube 21.
22は流量制御弁であって、炉液タンク17の炉液の温
度を検出する温度センサー23からの信号によって、流
量を調整し、それによって炉液の温度が所定範囲の値に
なるように制御している。Reference numeral 22 denotes a flow rate control valve, which adjusts the flow rate based on a signal from a temperature sensor 23 that detects the temperature of the furnace liquid in the furnace liquid tank 17, thereby controlling the temperature of the furnace liquid to a value within a predetermined range. are doing.
次に作動について述べる。Next, we will discuss the operation.
電着槽1から取り出された被塗物(図示せず)はジャワ
ノズル6、7.8から噴出される水洗水で水洗され、つ
いで、ジャワノズル1oかう噴出される炉液で水洗され
る。The object to be coated (not shown) taken out from the electrodeposition tank 1 is washed with washing water spouted from the Java nozzles 6, 7.8, and then washed with furnace liquid sprayed from the Java nozzle 1o.
この炉液は、炉液タンク17の炉液をヒータ16で加熱
して溶剤を蒸発させたものを使うから、炉液による水洗
によって溶剤が新らたに被塗物に付着することが防止で
きる。Since this furnace liquid is obtained by heating the furnace liquid in the furnace liquid tank 17 with the heater 16 to evaporate the solvent, washing with the furnace liquid can prevent the solvent from newly adhering to the object to be coated. .
それとともに、加温された炉液で被塗物を洗浄するから
、被塗物の洗浄効果も優れており、被塗物に付着した溶
剤等をよく洗い落とす。At the same time, since the object to be coated is cleaned with heated furnace liquid, the cleaning effect of the object to be coated is excellent, and solvents etc. adhering to the object to be coated are thoroughly washed away.
そして、さらに被塗物をディップ水洗槽5に全没して水
洗するが、前工程で被塗物に付着する溶剤をできるだけ
洗い落としているから、ディップ水洗槽5に持ち込まれ
る溶剤は極めて少ない。Then, the object to be coated is completely immersed in the dip washing tank 5 and washed with water, but since the solvent adhering to the object to be coated is washed off as much as possible in the previous step, the amount of solvent brought into the dip washing tank 5 is extremely small.
したがって、廃水処理装置12に持ち込まれる溶剤も少
ない。Therefore, less solvent is brought into the wastewater treatment device 12.
なお、ディップ水洗工程後さらにジャワノズル9で水洗
し、水洗工程を終える。In addition, after the dip water washing process, water washing is further performed with a Java nozzle 9 to complete the water washing process.
この実施例では、炉液タンク17の炉液を加熱している
が、これに限られるものではなく、例えば、炉液管19
を加熱してもよく、また併用してもよい、また、加熱す
る方法も、この実施例に限られず電気的に加熱してもよ
い。In this embodiment, the furnace liquid in the furnace liquid tank 17 is heated, but the heating is not limited to this. For example, the furnace liquid in the furnace liquid pipe 19 is heated.
The method of heating is not limited to this example, and heating may be performed electrically.
以上の如く、本考案では、水洗に使う炉液を加熱してこ
の炉液中の溶剤を蒸発させるとともに加温された炉液で
被塗物をかが洗浄するから、被塗物に新らたに付着する
溶剤を少なくすることができ、かつ付着している溶剤を
よく洗い落とすこととができる。As described above, in this invention, the furnace fluid used for washing is heated to evaporate the solvent in the furnace fluid, and the heated furnace fluid is used to clean the object to be coated. Additionally, the amount of adhering solvent can be reduced, and the adhering solvent can be thoroughly washed off.
図面は本考案の一実施例を示す工程図である。
1・・・・・・電着槽、2・・・・・・オーバーフロ一
槽、3゜4・・・・・・水洗槽、5・・・・・・ディッ
プ水洗槽、6,7゜8.9,10・・・・・ツヤワノズ
ル、113・・・・・・限外濾過装置、16・・・・・
・濾過供給装置、17・・・・・・炉液タンク、19・
・・・・・炉液管、20・・・・・・ヒータ。The drawings are process diagrams showing one embodiment of the present invention. 1...Electrodeposition tank, 2...Overflow tank, 3゜4...Washing tank, 5...Dip washing tank, 6,7゜8.9,10...Tsuyawa nozzle, 113...Ultrafiltration device, 16...
・Filtration supply device, 17... Furnace liquid tank, 19.
...Furnace liquid tube, 20...Heater.
Claims (1)
ノズルと、その下方に配置されノズル噴射後の水を循環
使用すべく収容する水洗槽と、電着浴内組成物を管理す
る限外濾過装置、限外濾過装置からの酒液を収容する酒
液タンクと該タンクの酒液をジャワノズルに供給する酒
液管とを有する酒液供給装置と、炉液供給装置中の酒液
を加熱し酒液中の溶剤を蒸発させるヒータと、上記ヒー
タによって加熱される酒液の温度を検出する温度センサ
ーと、上記温度センサーからの信号により、酒液供給装
置中の酒液の温度を所定範囲の値になるように制御を行
なう制御装置とからなり、水洗に使う酒液中の溶剤を少
なくするようにしたことを特徴とする電着塗装における
水洗装置。A Java nozzle that sprays rinsing water onto the object to be coated taken out from the electrodeposition bath, a rinsing tank that is placed below the nozzle and houses the water that has been sprayed by the nozzle for circulation, and a limiter that controls the composition in the electrodeposition bath. A liquor supply device having an outer filtration device, a liquor tank for storing liquor from the ultrafiltration device, and a liquor pipe for supplying the liquor in the tank to a Java nozzle, and a liquor supply device in the furnace liquor supply device. A heater that heats the liquor to evaporate the solvent in the liquor, a temperature sensor that detects the temperature of the liquor heated by the heater, and a signal from the temperature sensor to control the temperature of the liquor in the liquor supply device. A water washing device for electrodeposition coating, comprising a control device that performs control so that the value falls within a predetermined range, and is configured to reduce the amount of solvent in liquor used for washing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3751180U JPS606442Y2 (en) | 1980-03-21 | 1980-03-21 | Water washing equipment for electrodeposition coating |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3751180U JPS606442Y2 (en) | 1980-03-21 | 1980-03-21 | Water washing equipment for electrodeposition coating |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS56156874U JPS56156874U (en) | 1981-11-24 |
JPS606442Y2 true JPS606442Y2 (en) | 1985-03-01 |
Family
ID=29633075
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3751180U Expired JPS606442Y2 (en) | 1980-03-21 | 1980-03-21 | Water washing equipment for electrodeposition coating |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS606442Y2 (en) |
-
1980
- 1980-03-21 JP JP3751180U patent/JPS606442Y2/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS56156874U (en) | 1981-11-24 |
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