JPS6058937B2 - Confectionery dough manufacturing method - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a confectionery dough manufacturing method for the purpose of forming an open-top hollow confectionery dough that cannot be formed by drawing or extrusion.

Conventionally, it has been considered extremely difficult to mass-produce hollow confectionery dough using dough that cannot be drawn or extruded, such as pie dough. However, in this invention, the cylindrical part is first formed by punching, and then the cylindrical part is placed on a sheet-like confectionery dough material and the bottom part is punched out. They succeeded in mass producing confectionery dough. This invention first punches out a cylindrical part from a confectionery dough material sent in the form of a sheet, then places this cylindrical part on the confectionery dough material and punches it out again to form a top-opened "hollow confectionery dough" in a predetermined shape. The cutting blade goes back and forth twice, making a cycle. Since cutting is naturally performed twice, in order to reduce punching waste and improve yield, it is necessary to reduce punching waste. The debris was only on the leading edge in the direction of travel.
However, the main point of this invention is not the shape of the cutting blade or the amount of waste. Moreover, since the cylindrical part and the bottom part must be integrated, it is preferable to consider providing a fabric or layer with good adhesiveness on the upper part. Next, by punching out the fabric, the cut part of the fabric is pushed out by the cutting blade, and as a result, a slight pressure is applied to the cutting blade, so the fabric usually sticks to the cutting blade and prevents the cutting blade from rising. The dough also rises accordingly. Therefore, a Buddhist utensil must be used to separate the cutting blade from the shavings, hand scraps, or fabric. By using Buddhist altar utensils in this way, it is possible to control the timing of brushing off the shin-gashi or hand-waste, etc., and to place the cylindrical part on top of the sheet-like fabric, or to drop the shin-wag onto the shin-chi. It is possible to improve workability by making subsequent processing easier. That is, to explain this invention with reference to an embodiment, a cutting blade 5 for cutting the outer shape of confectionery dough 4 into a sheet-like confectionery dough material 3 that is conveyed at a constant speed by the belt 2 of the belt conveyor 1, and a cutting blade 5 for cutting the outline of the confectionery dough 4, Lower the blade 6 and cut at the same time,
The cutting blades 5 and 6 are raised as shown by arrow 7.

In this case, the centering punch 8 is pushed down and raised to near the lower end of the cutting blade 6, so only the centering waste 9 remains on the belt (Fig. 4), but there is a gap between the cutting blades 5 and 6 that removes the fabric material. The punched cylindrical part 10 and the scraps 11 on the forward side are lifted up with them still attached. Then, the cutting blades 5 and 6 are lowered again as shown by the arrow 12, but while the cutting blades move up and down, the confectionery dough material 3 is sent to the belt 2 and advances in the direction of the arrow 13 until it reaches the cylindrical portion 10. Since the cutting blades 5 and 6 have moved forward to the lower part, when the cylindrical part reaches the upper part of the confectionery dough material by lowering the cutting blades 5 and 6, the lower part of the cylindrical part is covered by the confectionery dough material. In other words, the cylindrical part is placed on the advancing side end of the confectionery dough material with some waste remaining.
Then, only the cutting blade 5 is further lowered to cut the dough that is to be the bottom part, and the cylindrical part is lowered to the lower end of the cutting blade 5 while the cutting blade is raised. Upper rank, stay. In this case, the date scraps are lifted up while remaining attached to the forward side of the cutting blade 6. In this way, the cycle is completed. The cutting blades 5 and 6 are lowered, and the cutting blade is raised leaving only the core waste 9. When the cutting blade rises to just before the top dead center, the waste removal plate 15 When the cutting blade 6 is lowered to near the lower end of the cutting blade 6, the scraps 11 fall onto the core scraps 9, and the core scraps and the scraps can be gathered together. can. As described above, by transferring the core scraps, hand scraps, and confectionery dough alternately as shown in Figure 1, and separating the scraps and confectionery dough using a separate device, only the confectionery dough rows are continuously transferred. can be transferred to. In the above embodiment, the core removing punch, the cylindrical part removing punch, and the scrap removing plate are each fixed to the lower end of the punch body, and the punch bodies of the same punch are respectively fixed to the same elevating plate (not shown), and the elevating plate The blade is raised and lowered together with the cutting blade, and is also configured to be able to operate independently, such as at different timings for raising and lowering, or when stopping. Can be regulated. That is, according to this invention, a cylindrical portion is punched out from a continuous sheet-like confectionery dough material,
Since this was placed on the dough material again and the bottom part was punched out to form a hollow confectionery dough with an open top, it is possible to mass-produce hollow confectionery dough using a dough material that cannot be drawn or extruded.

Furthermore, since the core scraps and the hand scraps are dropped in the same row, the scraps and confectionery dough are lined up in alternating rows on the belt, which also has the effect of facilitating subsequent distribution and other processing operations. Further, if the cutting blade is made into a planar polygon and is made into a continuous cutting blade, it is possible to suppress the amount of scraps in addition to core scraps, which has the effect of improving yield.

[Brief explanation of the drawing]

Fig. 1 is a perspective view showing the arrangement of the belt, confectionery dough, core scraps, etc. in the state of implementation of this invention, Fig. 2 is an enlarged front view immediately before cutting the confectionery dough material, and Fig. 3 is an enlarged view during cutting. 4 is an enlarged front view of the state in which the cutting blade and the cylindrical portion of the confectionery dough are lifted up after cutting, and FIG. 5 is an enlarged front view of the state in which the cylindrical portion is placed on the confectionery dough material and cut. Fig. 6 is an enlarged front view of the cutting blade with the cylindrical portion left in place, Fig. 7 is an enlarged front view of the cutting blade during cutting, similar to Fig. FIG. 3 is a partially enlarged front view in a lifted state. 1●●●●●◆Belt conveyor, 21001 belt, 3
II1●Confectionery dough material, 4...Confectionery dough, 5,
6... Cutting blade, 7... Arrow indication, 8...
・・・Shinhokuzu, 9...Shinkuzu, 10...
Cylindrical part, 11... Hand scraps, 12, 13...
・Arrow: 14: Cylindrical part removal pestle, 15: Scrap removal plate.

Claims (1)

[Scope of Claims] 1. Punching out confectionery dough material fed in sheet form by a conveyance belt into a cylindrical shape, leaving core waste on the conveyance belt and lifting the cylindrical part together with the cutting mold to prevent the advance of the confectionery material. The cylindrical part is placed on a confectionery material, and the confectionery material on which the cylindrical part is placed is punched out to form a bottom of the cylindrical part to form a bottomed cylindrical part. Confectionery dough manufacturing method. 2. The confectionery dough manufacturing method according to claim 1, wherein the waste generated during punching of the cylindrical part is caused to fall onto core waste. 3. The confectionery dough manufacturing method according to claim 1, wherein the cylindrical portion and the scraps are lifted by utilizing the adhesion force with the cutting blade, respectively. 4. The confectionery dough manufacturing method according to claim 1, wherein the core waste and the hand waste are removed from the cutting die in a timely manner using a waste remover. 5. Claim 1, characterized in that the cutting die is a continuous hexagonal die so that no waste is produced except in the front.
Confectionery dough manufacturing method described in Section 1. 6. The confectionery dough manufacturing method according to claim 1, wherein the cylindrical portion and the bottom portion are integrally adhered.