JPS6049101B2 - Manufacturing method of rubber mat with carpet - Google Patents
Manufacturing method of rubber mat with carpetInfo
- Publication number
- JPS6049101B2 JPS6049101B2 JP53061999A JP6199978A JPS6049101B2 JP S6049101 B2 JPS6049101 B2 JP S6049101B2 JP 53061999 A JP53061999 A JP 53061999A JP 6199978 A JP6199978 A JP 6199978A JP S6049101 B2 JPS6049101 B2 JP S6049101B2
- Authority
- JP
- Japan
- Prior art keywords
- carpet
- rubber mat
- rubber
- pile
- fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
- Reinforced Plastic Materials (AREA)
Description
【発明の詳細な説明】
本発明は自動車等のフロア面等に敷設使用されるカーペ
ット付きゴムマットの製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing a rubber mat with a carpet, which is used for laying on the floor surface of an automobile or the like.
従来カーペット付きゴムマットを製造する場合、予め所
定形状に加硫成形したゴムマット面に、所定寸法に断裁
したカーペットを接着剤を以つて詰合することが一般的
に行なわれている。Conventionally, when manufacturing a rubber mat with a carpet, it is common practice to pack a carpet cut to a predetermined size onto a rubber mat surface that has been vulcanized into a predetermined shape using an adhesive.
ところが、この接着詰合方法では、通常ゴムマツ１・面
およびカーペット裏面に接着剤を塗布し、ある程度接着
剤が乾燥したところて両者を貼り合わせ、そしてプレス
等て加圧して接着するため、工数が多岐に亘つてしまう
ものである。卆・キ、−Ｔ−、拉竺ｆ−Ｆ！■■１程１
−− Ｌ−件スｆ−Ｖ゛二ιオゴムマットの接着面を粗
面に二次加工し、他方カーペットの裏面を接着剤が付着
し易いように薬品処理したりする必要があり接着工程に
入るまでにも多くの予備加工が伴うものであつた。However, with this adhesive packing method, adhesive is usually applied to the rubber pine 1 side and the back side of the carpet, and once the adhesive has dried to a certain extent, they are pasted together, and then they are bonded by applying pressure using a press, etc., which requires a lot of man-hours. It covers a wide range of things.卆・キ、-T-、拉竺f-F! ■■1 degree 1
-- It is necessary to secondary process the adhesion surface of the L-case f-V゛2ι rubber mat into a rough surface, and to treat the back side of the carpet with chemicals to make it easier for the adhesive to adhere to it, before entering the adhesion process. Even then, a lot of preliminary processing was involved.
更に、接着剤を使用するために有機溶剤により作業環境
が悪くなつてしまうものであり、また接着剤を以つてプ
レス等により加圧、接着しても、２〜３日間位い放置し
ないと接着剤が硬化しないため可成りのリードタイムが
必要となるもので、製品管理にも労力を要する等幾多の
不具合があり、業者間においてこれらの改善方が強く要
望されていた。Furthermore, since the adhesive is used, the working environment becomes poor due to the organic solvent used, and even if the adhesive is applied and bonded using a press, etc., the adhesive will not adhere unless left for 2 to 3 days. Since the agent does not harden, a considerable amount of lead time is required, and there are many problems such as the labor required for product management, and there has been a strong desire among manufacturers to improve these problems.
本発明はかかる従来の実状に鑑み、カーペットが通常樹
脂繊維からなるパイルを植設した基布の・裏面に、該パ
イルの根部を基布に接着させた接着剤が露出しないよう
に粗く編織したシュートを詰合してあり、該シュートの
織目内には粘状体が比較的侵入し易いことと、ゴム生地
がその加硫時に加熱と加圧により粘状に可塑化すること
に着目フし、ゴムマットの加硫成形と同時にカーペット
を接着剤を用いすに強力に接着すると共に、コムマット
の加硫成形直後、コムマットが保有熱を有している間に
カーペットのパイルをその倒れ方向と逆方向にブラシで
逆撫でして該パイルを起毛する５ようにしたものである
。In view of this conventional situation, the present invention has been developed in such a way that carpets are coarsely knitted on the back side of a base fabric on which piles usually made of resin fibers are planted, so that the adhesive that adheres the roots of the piles to the base fabric is not exposed. This paper focuses on the fact that chutes are packed together, and that viscous substances can relatively easily penetrate into the weave of the chutes, and that the rubber fabric becomes viscous and plasticized by heating and pressure during vulcanization. At the same time as the rubber mat is vulcanized, the carpet is strongly bonded to the chair using an adhesive, and immediately after the vulcanization of the Commat, while the Commat retains heat, the carpet pile is fixed in its falling direction. The pile is brushed in the opposite direction with a brush to raise the pile.
以下本発明の方法を図面と共に詳述する。The method of the present invention will be explained in detail below with reference to the drawings.
第１図はカーペット１の拡大断面説明図で、該カーペッ
ト１は基布２に樹脂繊維からなるパイル３を織り込んで
形成され、また通常パイル３の抜出を防止するために基
布２裏面において該パイル３の根部を該基布２に接着剤
（図示省略）を以つて接着するため、この接着剤が露呈
しないように基布２の裏面には粗くネット状に編織した
シュート４が貼合されている。FIG. 1 is an enlarged cross-sectional view of a carpet 1. The carpet 1 is formed by weaving piles 3 made of resin fibers into a base fabric 2, and the back side of the base fabric 2 is normally attached to prevent the piles 3 from being pulled out. Since the roots of the pile 3 are bonded to the base fabric 2 with an adhesive (not shown), a coarse net-like chute 4 is pasted on the back side of the base fabric 2 to prevent the adhesive from being exposed. has been done.
第２図は以上の如き構成よりなるカーペット１を使用し
て本発明の方法によつて得られたカーペット付きゴムマ
ットの一例を示すもので、カーペット１はゴムマット５
に部分的に接合されている。FIG. 2 shows an example of a rubber mat with a carpet obtained by the method of the present invention using the carpet 1 constructed as described above.
is partially joined to.
ここで、このようなり一ペット付きゴムマットを製造す
る場合、本発明にあつてはゴムマット５の加硫成形と同
時にカーペット１を接合するものである。第４図はゴム
マットの成形途上を示すもので、下型６のキャビティ底
部には所定寸法に断裁されたカーペット１の位置決め用
のフランジ７が突設されている。When manufacturing such a rubber mat with one pet, in the present invention, the carpet 1 is bonded at the same time as the rubber mat 5 is vulcanized and formed. FIG. 4 shows the rubber mat being in the process of being molded, and a flange 7 for positioning the carpet 1 cut to a predetermined size is provided protruding from the bottom of the cavity of the lower mold 6.
この下型６にはフランジ７，７間に形成されるカーペッ
ト嵌合部８内に、カーペット１を裏返した状態で、つま
りパイル３が下側となるように配置する。そして、その
上に予め所定の厚さ、形状に予備成形したゴムマット生
地５ａを；載せる。次いで、この下型６に上型９を載せ
、所定の加圧下て加熱しキャビティ１０内でゴムマット
生地５ａを加硫成形するのである。このゴムマット生地
５ａの加硫成形過程では、該ゴムマット生地５ａが所定
の加圧、加熱により５粘状に可塑化し、この粘状のゴム
生地の一部は次第にカーペット１裏面のシュート４の織
目に入り込んで該シュート４と基布２との間の隙間に充
満した状態で加硫が進行する。In this lower mold 6, the carpet 1 is placed inside out in a carpet fitting part 8 formed between flanges 7, 7, with the carpet 1 turned over, that is, with the pile 3 facing downward. Then, a rubber mat fabric 5a that has been preformed to a predetermined thickness and shape is placed thereon. Next, the upper mold 9 is placed on the lower mold 6, heated under a predetermined pressure, and the rubber mat material 5a is vulcanized and molded within the cavity 10. In the process of vulcanization and molding of the rubber mat fabric 5a, the rubber mat fabric 5a is plasticized into a viscous state by predetermined pressure and heating, and a portion of this viscous rubber fabric gradually forms the weave of the chute 4 on the back side of the carpet 1. Vulcanization progresses in a state in which the particles enter the chute 4 and fill the gap between the chute 4 and the base fabric 2.
この結果、第３図に示したようにゴムマット５３の加硫
成形後は前述のようにゴム材がカーペット１の裏面シュ
ート４の織目を通してシュート４と基布２間に介在する
ため、通常の接着剤による接着に較べて非常に高い接着
強度が得られ、カーペット１とゴムマット５との接着を
確実なものとす４Ｃることができるのである。As a result, as shown in FIG. 3, after the rubber mat 53 is vulcanized, the rubber material passes through the weave of the back chute 4 of the carpet 1 and is interposed between the chute 4 and the base fabric 2, so A much higher adhesive strength can be obtained compared to adhesive bonding, and the carpet 1 and rubber mat 5 can be bonded reliably.
一方、このようにゴムマット５の加硫成形と同時にカー
ペット１を接合するため、該カーペット１の樹脂繊維パ
イル３は、金型６，９による加圧と加熱により倒れ込ん
で所謂パイルが寝てしま７う。On the other hand, since the carpet 1 is bonded at the same time as the rubber mat 5 is vulcanized, the resin fiber pile 3 of the carpet 1 collapses due to the pressure and heat applied by the molds 6 and 9, causing the so-called pile to lie down. cormorant.
そこで、本発明にあつては前述のようにして金型６，９
によりカーペット１をゴムマット生地５ａの加硫成形と
同時に接合した直後、未だゴムマット５が加硫成形によ
る保有熱があるうちに、パイル３の倒れ込み方向と逆方
向からブラシによりリ逆撫でして起毛させるものである
。この起毛手段としてはブラシによる逆撫での他、強力
な静電気によつて起毛させることができる。Therefore, in the present invention, the molds 6 and 9 are constructed as described above.
Immediately after the carpet 1 is bonded at the same time as the vulcanization molding of the rubber mat fabric 5a, while the rubber mat 5 still retains heat from the vulcanization molding, the pile 3 is brushed against the pile 3 from the direction opposite to the direction in which it falls down to raise the pile. It is. As this raising means, in addition to reverse stroke with a brush, strong static electricity can be used to raise the hair.
以上のように本発明の方法によれば、カーペツ７卜とゴ
ムマットとの接着に際して、ゴムマットの加硫成形と同
時に接着することができ、しかもこの加硫成形時にはゴ
ム生地力幼一ペット裏面のシュートの織目を通して該シ
ュートと基布との間に侵入するため、加硫成形後はゴム
マットとカーペット基布が丁度一体にモールド成形され
ることになり、接着強度を著しく高めることができ、し
かも従来の接着剤による接着に較べ、工数並に設備の節
減を実現できるものである。As described above, according to the method of the present invention, when adhering the carpet and the rubber mat, the adhesion can be carried out simultaneously with the vulcanization molding of the rubber mat. The rubber mat and the carpet base fabric are molded into one body after vulcanization, which significantly increases the bonding strength and is more Compared to bonding using adhesives, it is possible to save man-hours and equipment.
また、加硫成形直後、ゴムマットの保有熱があるうちに
パイルをブラシでパイルの加熱・加圧による倒れ方向と
逆方向に逆撫でするため、このゴムマットの保有熱によ
り特別にパイルを加熱しなくても該パイルを非常に簡単
に起毛させることができてパイルが寝てしまうようなこ
ともなく、接着強度の高いカーペット付きゴムマットを
生産的有利に得ることがてきるという優れた実用効果を
有する。In addition, immediately after vulcanization, the pile is stroked with a brush in the opposite direction to the direction in which the pile falls due to heating and pressure while the rubber mat still has heat, so there is no need to specially heat the pile due to the heat retained in the rubber mat. This method has an excellent practical effect in that the pile can be raised very easily, the pile does not lie flat, and a rubber mat with a carpet having high adhesive strength can be obtained in a productive manner.
第１図は本発明の方法に使用されるカーペットの拡大断
面説明図、第２図は本発明の方法によつて得られたカー
ペット付きゴムマットの一例を示す平面図、第３図は第
２図の■−■線に沿う拡大断面図、第４図は同ゴムマッ
トの製造途上を示す説明図である。
１・・・・・・カーペット、２・・・・・基布、３・・
・・・・パイル、４・・・・・・シュート、５・・・・
・ゴムマット、５ａ・・・・・ゴムマット生地、６，９
・・・・・・金型。FIG. 1 is an enlarged sectional explanatory view of a carpet used in the method of the present invention, FIG. 2 is a plan view showing an example of a rubber mat with a carpet obtained by the method of the present invention, and FIG. FIG. 4 is an enlarged sectional view taken along the line ■-■, and FIG. 4 is an explanatory view showing the process of manufacturing the same rubber mat. 1...Carpet, 2...Base fabric, 3...
...Pile, 4...Shoot, 5...
・Rubber mat, 5a...Rubber mat fabric, 6,9
······Mold.
Claims (1)
で加熱・加圧して前記ゴム生地を加硫することにより、
カーペットの裏面ジュートの織目を通して該ジュートと
カーペット基布との間に加硫ゴムを介在させてカーペッ
ト裏面にゴムマットを一体に加硫成形し、かつゴムマッ
トの加硫成形直後、該ゴムマットが保有熱を有している
間にカーペットのパイルをその倒れ方向と逆方向にブラ
シで逆撫でして該パイルを起毛させることを特徴とする
カーペット付きゴムマットの製造方法。1. By overlapping the carpet and rubber fabric and heating and pressurizing the rubber fabric with a predetermined mold, the rubber fabric is vulcanized.
Vulcanized rubber is interposed between the jute and the carpet base fabric through the weave of the jute on the back side of the carpet, and a rubber mat is integrally vulcanized on the back side of the carpet, and immediately after the rubber mat is vulcanized, the rubber mat retains heat. A method for producing a rubber mat with a carpet, characterized in that the pile of the carpet is brushed with a brush in a direction opposite to the falling direction of the carpet while the rubber mat has a carpet to raise the pile.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP53061999A JPS6049101B2 (en) | 1978-05-24 | 1978-05-24 | Manufacturing method of rubber mat with carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP53061999A JPS6049101B2 (en) | 1978-05-24 | 1978-05-24 | Manufacturing method of rubber mat with carpet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS54153881A JPS54153881A (en) | 1979-12-04 |
| JPS6049101B2 true JPS6049101B2 (en) | 1985-10-31 |
Family
ID=13187411
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP53061999A Expired JPS6049101B2 (en) | 1978-05-24 | 1978-05-24 | Manufacturing method of rubber mat with carpet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6049101B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0374603U (en) * | 1989-11-22 | 1991-07-26 |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60224525A (en) * | 1984-04-23 | 1985-11-08 | Hayakawa Rubber Co Ltd | Manufacturing of laminates |
-
1978
- 1978-05-24 JP JP53061999A patent/JPS6049101B2/en not_active Expired
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0374603U (en) * | 1989-11-22 | 1991-07-26 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS54153881A (en) | 1979-12-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4491556A (en) | Process and mold unit for producing carpet mat | |
| JPH05245098A (en) | Manufacture of dust control mat with cleat | |
| US4744843A (en) | Release treatment using a non-reinforcing, non-woven fabric for conveyor belt curing | |
| US4902465A (en) | Process for forming dust control mat with non-cleated borders | |
| US2322226A (en) | Method of making decorative fabric | |
| US5110532A (en) | Method for molding a laminate | |
| JPS6049101B2 (en) | Manufacturing method of rubber mat with carpet | |
| US3074835A (en) | Carpet tile | |
| JP2984874B2 (en) | Sheet inlaying method for foam molded product surface | |
| JP3810910B2 (en) | Resin molding method using split mold | |
| US2473024A (en) | Method of making fabricated articles | |
| JPS606213B2 (en) | Manufacturing method of rubber products | |
| JPS6144986B2 (en) | ||
| JPS60224524A (en) | Manufacturing of laminates | |
| US2983643A (en) | Rubber lamina, with surface adapted to be adhered to another surface by adhesive | |
| JP3023897U (en) | Bucket type car mat | |
| JP2824396B2 (en) | Tray molded product and method for producing the same | |
| JP3132177B2 (en) | Method of bonding skin material to molding substrate | |
| JPS6250599B2 (en) | ||
| JPS6247996B2 (en) | ||
| US1925921A (en) | Covering for floors, walls, and the like | |
| JPH01293244A (en) | Piece mat for automobile and manufacture thereof | |
| JPS63251342A (en) | Automobile mat and method of manufacture thereof | |
| JPS6210191B2 (en) | ||
| JPH0524820B2 (en) |