JPS6023177A - Package of sanitary earthenware and method of packing said earthenware - Google Patents

Abstract

(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a package for sanitary ware, such as a toilet bowl, a toilet flush water tank, etc., and a method for packaging the same.

Conventionally, sanitary ware has been loaded in bulk on transport trucks, tied up with ropes and covered during transport, but truck drivers prefer to avoid this work. In addition, due to reasons such as the need to secure workers for the six warehouses to which the products are transported, the majority of shipments are currently carried out in pallet packaging.

Therefore, the current packaging method for sanitary ware is to arrange a plurality of sanitary ware on a steel pallet formed into a rectangular knot shape that can be assembled and folded.

However, sanitary ware has a lot of unevenness, and if it is packed into a rectangular box-shaped pallet 1, it tends to create wasted space, so it cannot be said that it is the best method for packaging sanitary ware from the point of view of effective use of space. . Additionally, this pallet is expensive to purchase, and the pallet itself is heavy and difficult to handle.

An object of the present invention is to solve the above-mentioned problems and provide a sanitary ware package and a packaging method that can reduce cargo handling costs and shipping costs, and also facilitate packaging operations.

The structure of the package of the present invention, which achieves the above object, is made by wrapping and tightening a self-adhesive and elastic film around the outer periphery of groups of sanitary ware stacked in multiple rows and in multiple tiers on a wooden pallet. The packaging method consists of stacking multiple sanitary ware pieces in multiple rows and tiers on wooden pallets with cushioning material interposed between their contact surfaces, and stretching a self-adhesive and elastic film around the outer periphery of the sanitary ware. The method is to wrap the wire in the same state and tighten it using its elasticity to prevent it from becoming undone and being damaged.

Hereinafter, an example of the implementation of the present invention will be explained based on the drawings.

Figure 1 shows an example of a sanitary ware package. In the figure, (1) is sanitary ware, in this case a Western-style toilet bowl, and 24 toilet bowls (1) are placed on a wooden flat pallet (2). 2 rows 4
They are piled up in tiers.

The above-mentioned rows of toilet bowls (1) are arranged with the rear sides of the toilet bowls (1) facing each other, and the toilet bowls (1) are arranged upside down.

In addition, the toilet bowls (1) are provided with cushioning materials (3) made of resin interposed between the toilet bowls (1) that are adjacent to each other in the horizontal direction, and wooden cushioning materials (3) are interposed between the toilet bowls (1) that are adjacent to each other in the vertical direction. A buffer material (4) made of a long plate is interposed.

The buffer material (4) made of the long wooden board is formed to have a length that roughly corresponds to the length of the row of toilet bowls (1), and is used not only between the vertically adjacent toilet bowls (1) but also between the vertically adjacent toilet bowls (1). In a row of toilet bowls (1) arranged face down, the toilet bowl (1) at the bottom is also interposed between the flat bar 1-(2), and the toilet bowl (1) is placed between the top and bottom. Two sheets are interposed between the toilet bowl (1) on the second tier from the top and the toilet bowl (1) on the second tier from the top.

As a result, the stacked toilet bowls nY(Δ) are toilet bowls (1)
The shape prevents the upper part from looking outward.

(5) is a synthetic resin film with self-adhesiveness and elasticity, such as polyethylene 7lum, and is used as a flat pallet.
2) The toilet group (Δ) stacked on top is covered with this film (
5) The side circumference is stretch-wrapped.

”-The film (5) shows the toilet group (A> and pallet h (2)
The toilet bowl (1) phase n- and the toilet bowl (1
) and the pallet (2).

(6) is a string that is hung around the side circumference of the top layer of the toilet bowl (1) stacked on the pallet (2), and is stretched after the toilet bowl (1) is stacked on the pallet 1-(2>). Prevents back pain when transporting to the packaging area and unwrapping the packaging.

Next, I will explain how to pack the package that I refuse.

First, prepare a wooden flat pallet (2), and place the 6
Toilet bowls (1) are arranged in two rows with three toilet bowls in each row.

At this time, the first row has the toilet bowl (1) upside down, and the first row in the Iζ state has the toilet bowl (1) vertically erect.
The rows of toilets (1) are lined up 1° with their rear parts facing each other, and the rows of toilets (1) that are lined up face down have a wooden length between them (1) and the pallet (2). A cushioning material (°4) made of a plate is inserted.

Further, a cushioning material (3) made of a resin bag is interposed between adjacent toilet bowls (1).

Next, the first tier of toilet bowls arranged as above (1)
Stack the toilet bowl (1) in two and three tiers on top of it,
Eventually, stack up to the 4th layer.

The work of stacking toilet bowls (1) is carried out by standing the gauge (7) on the side of the pallet (2) when stacking the toilet bowls (1) in a flat, screen-like manner, and by stacking them vertically.

When stacking, cushioning material made of resin bags (3) is placed between adjacent toilet bowls (1) on the same level.
In addition, a buffer I (4) made of a long wooden board is interposed between the toilet bowls (1) which are arranged in different stages and cover adjacent "C".

Loosely made from the above wooden long board! ? J month (4) is applied to the front and rear part of toilet bowl (1) respectively, but this loose lii material (4)
To prevent the toilet bowl (1) from being scratched, apply duct tape or the like to the soil surface of the toilet bowl (1) that will be hit by the toilet bowl (1).

Also, since the front part of the toilet bowls (1) is slightly lower than the rear part, if you stack the toilet bowls (1) as they are, there will be a gap between the rows of toilet bowls (1), and the higher you go, the larger the gap will be, causing the load to move outward. Since the toilet tilts to the side, the tilting can be corrected by stacking two cushioning materials (4) made of long wooden boards that are placed on the front of the toilet bowl (1) between the second and third tiers. .

Therefore, the toilet group (A) stacked in four tiers is constructed by hanging a string (6) around the circumferential side of the fourth tier, which is the top tier, and then
Place (2) on the turntable (8), pull out the polyethylene film (5) from the bobbin (9) set up next to the turntable (8), stretch it, and place this film (5) on the turntable. (8) is rotated and wrapped around the side surfaces of the toilet group (A) on the collar (2) and the pallet (2) twice, completing the packaging.

In the above embodiments, the sanitary ware (1) was a Western-style toilet bowl, but the same method can be used for packaging sanitary ware other than toilet bowls, such as a toilet flush water tank as shown in Figure 5. Needless to say.

In addition, the number of sanitary ware (1) to be stacked on the flat pallet (2), the number of rows and stages in which they are arranged can be arbitrarily determined depending on the type of sanitary ware (1), etc. The orientation of the ceramics can also be optimized depending on the shape of the sanitary ware (1).

Furthermore, in cases where the sanitary ware (1) is equipped with a removable lid (1a), such as a toilet flush water tank, the lid (1a) and main body (1b) are connected as shown in Figure 5. It is necessary to interpose a loose Wj material (3) made of a resin bag between the two, and so on. How to avoid the intervention of 1iU (3) is also sanitary ware (1)
It is best to provide optimal protection and buffering depending on the situation.

Since the present invention achieves the above-mentioned advantages, the sanitary ware package can be loaded on a truck with a larger capacity than the conventional method of arranging sanitary ware on a sieve-shaped steel pallet. It is possible to reduce cargo handling costs and shipping costs, ■ It is possible to pack a large number of items even with many uneven surfaces so that they do not rattle each other, ■ It is possible to reduce the dead space that is created inside the package due to the unevenness of sanitary ware. The packing method takes advantage of the property of the film to return to its original shape after being stretched, and tightens the packaged items tightly.
■ Unlike shrink packaging, there is no need to use a heating furnace, resulting in energy and labor savings.
■It has the effect of lower packaging equipment costs.

[Brief explanation of drawings]

The drawings show an embodiment of the sanitary ware package and packaging method of the present invention, and FIG. 1 is a front view of the package showing an embodiment in which the sanitary ware is a Western-style toilet bowl, and FIGS. The figure shows the packing order according to the process. Figure 2 is a plan view of one layer of sanitary ware stacked on a flat pallet, Figure 3 is a front view, and Figure 4 is the state when the film is wrapped. FIG. 5 is a front view showing one implementation of packaging when the sanitary ware is a tank for toilet flush water. 1... Sanitary ware 2... Wooden pallet 3... Buffer Material 4...Cushioning material 5...Film A...Sanitary ware group patent applicant Toto Kiki Co., Ltd. Kanko Figure 7, Figure 21, Figure 5

Claims (2)

[Claims] (1) A package of sanitary ware, characterized in that it is made by wrapping and tightening a self-adhesive and elastic film around the outer periphery of a group of sanitary ware stacked in multiple rows and in multiple tiers on a wooden pallet. (2) Stacking multiple sanitary ware pieces in multiple rows and tiers on wooden pallets with cushioning material interposed between their contact surfaces;
A method for packing sanitary ware, which is characterized by wrapping a stretched self-adhesive and elastic film around the outer periphery of the sanitary ware and tightening it with its elasticity to prevent the load from collapsing and being damaged.