JPS60208084A - Method and device for regulating length of electrode of arc furnace - Google Patents

Method and device for regulating length of electrode of arc furnace

Info

Publication number
JPS60208084A
JPS60208084A JP59063247A JP6324784A JPS60208084A JP S60208084 A JPS60208084 A JP S60208084A JP 59063247 A JP59063247 A JP 59063247A JP 6324784 A JP6324784 A JP 6324784A JP S60208084 A JPS60208084 A JP S60208084A
Authority
JP
Japan
Prior art keywords
electrode
length
furnace
holder
arc furnace
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP59063247A
Other languages
Japanese (ja)
Inventor
宮本 義之
蕎麦田 勝利
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IHI Corp
Original Assignee
IHI Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IHI Corp filed Critical IHI Corp
Priority to JP59063247A priority Critical patent/JPS60208084A/en
Publication of JPS60208084A publication Critical patent/JPS60208084A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Discharge Heating (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Furnace Details (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 本発明は、アーク炉の電極長さ調整方法とその装置に関
するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method and apparatus for adjusting the length of an electrode in an arc furnace.

従来は、アーク炉の電極長さを調整する適当な装置がな
かったため、電極ホルダ下の電極長さ、つまシ、電極の
首下長さの調整は、第1図に示すように、炉体aに装入
されたスクラップbの溶解を開始して、しばらく後に通
電を停止し、電極ホルダeをアンクランプにして電極d
をスクラップbKあすけ、該ホルダeを適当と思われる
位置まで上昇させたのち、再び電極dをクランプしてそ
の長さの調整を完了していた。
Conventionally, there was no suitable device for adjusting the electrode length of an arc furnace, so the length of the electrode under the electrode holder, the tab, and the length below the neck of the electrode were adjusted using the furnace body as shown in Figure 1. Melting of the scrap b charged in a is started, and after a while the electricity is stopped, the electrode holder e is unclamped, and the electrode d is
After scraping the holder bK and raising the holder e to an appropriate position, the electrode d was clamped again to complete the adjustment of its length.

このような従来の方法によれば、操業の途中で送電を停
止するため、時間の損失が大きく、また電極d(i−ア
ンクランプした時に電極dが落下し、電極dに衝撃がか
かり、さらに、該ホルダeの上昇は操作者が勘を頼りに
行なうため、すなわち、電極dの首下長さは操作者の勘
に頼るため、調整後の前記首下長さにばらつきがあり、
各電極dのインピーダンスがアンバランスとなり、投入
電力がアンバランスするため、溶解の安定性を欠き、ま
だその長さが不足した場合は再調整の必要が生じ、逆に
長すぎるときは炉蓋Cの移動時に電極dの下先端を炉体
aに干渉させて電1iaを折損してしまうこともあった
According to such a conventional method, power transmission is stopped in the middle of operation, which causes a large loss of time, and when electrode d (i-) is unclamped, electrode d falls and a shock is applied to electrode d. Since the operator relies on his or her intuition to raise the holder e, that is, the length under the neck of the electrode d depends on the intuition of the operator, there is variation in the length under the neck after adjustment.
Since the impedance of each electrode d becomes unbalanced and the input power becomes unbalanced, melting becomes unstable and if the length is still insufficient, readjustment becomes necessary, and conversely, if it is too long, the furnace lid C During movement of the electrode 1ia, the lower tip of the electrode d may interfere with the furnace body a, causing the electrode 1ia to break.

本発明は、アーク炉の操業を一時中断することなく、出
鋼後の炉修理時またはスクラップ装入準備中に電極の調
整を行なうことができて、操業時間の損失を低減するこ
とができ、かつ、操作者の勘に頼ることなく、電極の首
下長さを正確に一定圧して操業時のインピーダンスバラ
ンスをとり、安定した溶解を行なうことができるととも
に、電極持替え時に電極に衝撃を与えることもなく、し
かも、電極のきめ細かな原単位管理を行なうことができ
るアーク炉の電極長さ調整方法とその装置を提供するこ
とを目的とするものである。
The present invention makes it possible to adjust the electrodes during furnace repair after tapping or during preparation for scrap charging without temporarily interrupting the operation of the arc furnace, thereby reducing loss of operating time. Moreover, without relying on the operator's intuition, it is possible to maintain impedance balance during operation by accurately applying a constant pressure to the length of the electrode neck, and to perform stable melting, as well as applying a shock to the electrode when changing the electrode. It is an object of the present invention to provide a method and apparatus for adjusting the length of an electrode in an arc furnace, which can perform detailed unit consumption management of the electrode without causing any problems.

このため、本発明の方法は、アーク炉の炉蓋を開蓋して
電極の下先端を炉体の外部に定レベルに設置された電極
受台の上面に接触させた状態にし、つぎ罠、電極ホルダ
をアンクランプにして所定の位置まで上昇させてから再
び該ホルダをクランプして該電極の首下長さを一定にす
ることを特徴としている。
Therefore, in the method of the present invention, the lid of the arc furnace is opened and the lower tip of the electrode is brought into contact with the upper surface of the electrode pedestal installed at a constant level outside the furnace body, and then the trap, The method is characterized in that the electrode holder is unclamped, raised to a predetermined position, and then the holder is clamped again to keep the length of the electrode under the neck constant.

また本発明の装置は、アーク炉における炉蓋を開蓋した
状態での電極の直下に相当する位置にして炉体の外部で
定レベルを保つように設けらnた電極受台金備え、かつ
、電極ホルダの昇降位置を検出する位置検出器と、この
位置検出器からの検出信号を入力して該電極の首下長さ
および消耗分を算出してその消耗分に応じた制御信号を
出力する演算制御器とを備えていることを特徴としてい
る。
Further, the device of the present invention has an electrode holder provided at a position corresponding to directly below the electrode when the furnace lid is opened in an arc furnace so as to maintain a constant level outside the furnace body, and , a position detector that detects the vertical position of the electrode holder, and a detection signal from this position detector is input to calculate the length under the neck and amount of wear of the electrode, and output a control signal according to the amount of wear. It is characterized by being equipped with an arithmetic controller that performs the following operations.

以下、本発明の一実施例について、第2図を参照しなが
ら説明する。
An embodiment of the present invention will be described below with reference to FIG.

第2図において、1は炉蓋で、出鋼後の炉修理またはス
クラップ装入準備のために、図示されていない炉体の外
部まで旋回させて開蓋した状態を示している。2は前回
の操業で使用された電極、6は電極ホルダ、4は支持ア
ーム、5は電極昇降マスト、6は電極昇降用電動機、7
け減速溝、8け巻上機、9け継足さnる電極、10は電
極継足装置で、ここまでは従来のものと大差がない。
In FIG. 2, reference numeral 1 denotes a furnace lid, which has been rotated to the outside of the furnace body (not shown) and opened in order to repair the furnace after tapping steel or to prepare for scrap charging. 2 is the electrode used in the previous operation, 6 is the electrode holder, 4 is the support arm, 5 is the electrode lifting mast, 6 is the electric motor for electrode lifting, 7
Up to this point, there is no major difference from the conventional one, including the speed reduction groove, the 8-wire hoist, the 9-wire connecting electrode, and 10 the electrode connecting device.

そして、11け電極受台で、ちょうど、炉蓋1を開蓋し
た状態での電極2の直下に相畠する位置にして炉体の外
部で定レベルH1を保っように設けられている。12は
受台昇降装置で、電極受台11の上記レベルH4の調整
をしたり、あるいは炉体傾動時に炉体との干渉を避ける
ため、該受台11をレベルH2まで下降させたりする。
Eleven electrode pedestals are installed at positions just below the electrodes 2 when the furnace lid 1 is open so as to maintain a constant level H1 outside the furnace body. Reference numeral 12 denotes a pedestal lifting device that adjusts the level H4 of the electrode pedestal 11 or lowers the pedestal 11 to level H2 to avoid interference with the furnace body when the furnace body is tilted.

13は前記電極ホルダ3の昇降位置を検出する第1位置
検出器で、この実施例ではパルスジェネレータを減速機
7に取付けているが、セルジノ発信器などを用いてもよ
い。14は前記電極継足装置10の昇降位置を検出する
第2位置検出器で、この実施例ではパルスジェネレータ
であるが、やはり、セルシン発信器などを用いてもよい
。15は後述する演算制御器、16は電極昇降制御回路
である。
Reference numeral 13 denotes a first position detector for detecting the vertical position of the electrode holder 3. In this embodiment, a pulse generator is attached to the speed reducer 7, but a Sergino transmitter or the like may also be used. Reference numeral 14 denotes a second position detector for detecting the vertical position of the electrode joint device 10, and although it is a pulse generator in this embodiment, a sershin oscillator or the like may also be used. 15 is an arithmetic controller which will be described later, and 16 is an electrode lifting/lowering control circuit.

第2図に示すように構成されたアーク炉の電極調整装置
においては、第2図にみられるように、炉蓋1を旋回さ
せて電極2の下先端を定レベルH1に設置された電極受
台11の上面に接触するまで下降させる。そして、この
接触した状態での電極ホルダ3の位置H3を第1位置検
出器13で検出する。つぎに該検出器13で検出された
H6の検出信号を演算制御器15が入力して電極2の首
下長さL+ (Hs H+ )をめ、かつ、この操業後
の首下長さり、と操業前の首下長さの差が電極2の消耗
分ΔL1であるので、この消耗分△L、全算出する。つ
ぎに、電極ホルダ3をアンクランプにして所定の位置H
4まで(符号5の位置まで)上昇させてから再び該ホル
ダ3が電極2をクランプする。すると、電極2の首下長
さはり。となる。すなわち、ΔL、だけの電極2の持替
えがなされたことになるので、操業前に毎回これを繰返
えすことにより、電極2の首下長さを一定にして操業を
することができる。
In the electrode adjustment device for an arc furnace configured as shown in FIG. 2, the furnace lid 1 is rotated and the lower tip of the electrode 2 is placed at a constant level H1. It is lowered until it touches the top surface of the stand 11. Then, the position H3 of the electrode holder 3 in this contact state is detected by the first position detector 13. Next, the arithmetic controller 15 inputs the H6 detection signal detected by the detector 13 to determine the length L+ (Hs H+) of the electrode 2, and calculates the length L+ (Hs H+) of the electrode 2 after this operation. Since the difference in the length under the neck before operation is the wear amount ΔL1 of the electrode 2, this wear amount ΔL is completely calculated. Next, unclamp the electrode holder 3 and place it at a predetermined position H.
4 (to the position 5), the holder 3 clamps the electrode 2 again. Then, the length of electrode 2 below the neck is measured. becomes. That is, the electrode 2 has been changed by ΔL, so by repeating this every time before operation, it is possible to operate with the length of the electrode 2 under the neck constant.

なお電極2を下降させて電極受台11への接触に降して
リミットスイッチ(図示せず)を設けて、そのリミット
スイッチの作動により電極昇降用電動機6を停止させる
よう圧することが望ましい。また電極受台11に上下方
向のクツ/フン性を持たせて上記接触を円滑に行なうた
めにスプリング(図示せず)を付加してもよいが、電極
ホルダ、3をアンクランプ状態にして電極2を電極受台
11にあすけると、電極2の自重などにより該受台11
が僅かに下降して定レベルH5に誤差がでるので、その
ような場合は、その誤差分を修正した位置で電極2の持
替えをすればよい。
It is preferable that a limit switch (not shown) is provided when the electrode 2 is lowered so that it comes into contact with the electrode pedestal 11, and that pressure is applied to stop the electrode lifting motor 6 by operating the limit switch. In addition, a spring (not shown) may be added to the electrode holder 11 to provide a shoe/feature in the vertical direction to make the above-mentioned contact smooth. When the electrode 2 is placed on the electrode pedestal 11, the pedestal 11 is moved due to the weight of the electrode 2.
is slightly lowered, causing an error in the constant level H5. In such a case, the electrode 2 may be held at a position where the error has been corrected.

このようにして、電極2の持替えを繰返えすと、電極2
の残シ長さL2が少なくなり、ついには、持替え不能と
なる。したがって、残り長さL2が一定以下になった場
合、事前にオペレータに電極継足の指令を出し、操業中
に継足の準備を行ない、次回の測長時に継足を行なうよ
うにする。すなわち、前回、電極継足装置10により電
極を継足した時、電極継足装置10に設けた第2位置検
出器14により、電極継足装置10の昇降ストロークを
検出し、継足された電極9の上端のレベルH5をめ、こ
れと第1位置検出器16によシ検出されたH3の差(H
5−H,)により、電極ホルダ5上の電極長さをめるこ
とができる。これから毎回水められる消耗分を差引いて
いくことKより、残り長さL2も算出でき、したがって
、電極継足の必要性の可否がわかる。なお電極の継足は
、実際問題として、同時に2本以上を行なうと、時間的
な損失がある場合があり、また早すぎてもよくないので
、電極の残り長さL2に適当な余裕を持たせて、残り長
さL2の最も少ないものを第1回目に継足し、他はその
ままにして操業し、第2回目に第2番目に少ないものを
謎足し、第6回目に第6番目に少ないものを継足するよ
うにするがよい。また電極残り長さL2は電極2を持替
えるたびにたわみによる誤差が集積されるので、電極継
足時にその誤差を補正するがよい。
In this way, if the holding of the electrode 2 is repeated, the electrode 2
The remaining length L2 decreases, and eventually it becomes impossible to change the grip. Therefore, when the remaining length L2 falls below a certain level, the operator is given a command to connect the electrodes in advance, and the electrodes are prepared during operation, so that the electrodes can be connected during the next length measurement. That is, when the electrode was added by the electrode adding device 10 last time, the second position detector 14 provided in the electrode adding device 10 detected the vertical stroke of the electrode adding device 10, and the added electrode 9, and the difference between this and H3 detected by the first position detector 16 (H
5-H,) allows the length of the electrode on the electrode holder 5 to be adjusted. From this, the remaining length L2 can be calculated by subtracting the amount of wear that is subtracted each time, and it can therefore be determined whether or not an electrode joint is necessary. In addition, as a practical matter, if two or more electrodes are connected at the same time, there may be a loss of time, and it is not good to connect them too quickly, so leave an appropriate margin for the remaining length L2 of the electrode. Then, add the smallest remaining length L2 in the first run, leave the others as they are, operate, add the second smallest length in the second run, and add the sixth smallest in the sixth run. Try to add things. Furthermore, since errors in the remaining electrode length L2 due to deflection are accumulated each time the electrode 2 is changed, it is better to correct the errors when replacing the electrode.

上述のように、本発明の方法は、アーク炉の炉蓋を開蓋
して電極の下先端を炉体の外部に定レベルに設置された
電極受台の上面に接触させた状態にし、つぎK、電極ホ
ルダをアンクランプにして所定の位置まで上昇させてか
ら再び該ホルダをクランプして該電極の首下長さを一定
にする方法であるから、アーク炉の操業を一時中断する
ことなく 出鋼後の炉修理時またはスクラップ装入準備
中に電極の調整を行なうことができて、操業時間の損失
を低減することかで 4゜き、かつ、操作者の勘に頼る
ことなく、電極首下長さを正確に一定圧して操業時のイ
ンピーダンスバランスをとり、安定した溶解を行なうこ
とができるとともに、電極持替え時に電極に衝@を与え
ることもなく、しかも、電極のきめ細かな原単位管理を
行なうことができるなど、その奏する効果は、きわめて
大きい。
As described above, the method of the present invention involves opening the furnace lid of the arc furnace, bringing the lower tip of the electrode into contact with the upper surface of the electrode pedestal installed at a constant level outside the furnace body, and then K. Since this method involves unclamping the electrode holder, raising it to a predetermined position, and then clamping the holder again to keep the length of the electrode under the neck constant, there is no need to temporarily interrupt the operation of the arc furnace. Electrodes can be adjusted during furnace repair after steel tapping or during preparation for scrap charging, reducing loss of operating time. It is possible to maintain impedance balance during operation by accurately applying a constant pressure to the length under the neck, and to perform stable melting.In addition, there is no impact on the electrode when changing the electrode, and the fine-grained consumption rate of the electrode can be achieved. The effects of this, such as being able to carry out management, are extremely large.

また本発明の装置は、アーク炉における炉蓋を開蓋した
状態での電極の直下に相当する位置にして炉体の外部で
定レベルを保つように設けられた電極受台を備え、かつ
、電極ボルダの昇降位置を検出する位置検出器と、こ〕
位置検出器からの検出信号を入力して該電極の首下長さ
および消耗分を算出してその消耗分に応じた制御信号を
出力する演算制御器とを備えているから、上記本発明の
方法をすべて装置によって確実に実施することができ、
しかも、装置として特別に複雑なものがなく、構成が簡
単であるなど、その奏する効果は、きわめて大きい。
Further, the device of the present invention includes an electrode pedestal provided at a position corresponding to directly below the electrode when the furnace lid is opened in an arc furnace so as to maintain a constant level outside the furnace body, and This is a position detector that detects the vertical position of the electrode boulder.
Since the present invention is equipped with an arithmetic controller that inputs the detection signal from the position detector, calculates the length under the neck and the amount of wear of the electrode, and outputs a control signal according to the amount of wear. All methods can be carried out reliably with equipment,
Moreover, the device is not particularly complicated and has a simple configuration, so the effects it brings are extremely large.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は従来のアーク炉の断面正面図、第2図は本発明
の装置の〜実施例を示した説明図である。 1・・・炉蓋、2・・・電極、3・・・電極ホルダ、1
0・・・電極継足装置、11・・・電極受台、12・・
・受台昇降装置、13゜14・・・位置検出器、15・
・・演算制御器、16・・・電極昇降制御回路。
FIG. 1 is a cross-sectional front view of a conventional arc furnace, and FIG. 2 is an explanatory diagram showing an embodiment of the apparatus of the present invention. 1... Furnace lid, 2... Electrode, 3... Electrode holder, 1
0... Electrode connecting leg device, 11... Electrode pedestal, 12...
・Pedestal lifting device, 13° 14...Position detector, 15・
... Arithmetic controller, 16... Electrode elevation control circuit.

Claims (1)

【特許請求の範囲】 1、 アーク炉の炉蓋を開蓋して電極の下先端を炉体の
外部に定レベルに設置された電極受台の上面に接触させ
た状態にし、つぎに、電極ホルダtアンクラングにして
所定の位置まで上昇させてから再び該ホルダをクランプ
して該電極の首下長さを一定にすることを特徴とする、
アーク炉の電極長さ調整方法。 2、アーク炉における炉蓋を開蓋した状態での電極の直
下に相当する位置にして炉体の外部で定レベルを保つよ
うに設けられた電極受台を備え、かつ、電極ホルダの昇
降位置を検出する位置検出器と、この位置検出器からの
検出信号を入力して該電極の首下長さおよび消耗分を算
出してその消耗分に応じた制御信号を出力する演算制御
器とを備えていることを特徴とする、アーク炉の電極長
さ調整装置。
[Claims] 1. Open the furnace lid of the arc furnace so that the lower tip of the electrode is in contact with the upper surface of the electrode pedestal installed at a constant level outside the furnace body, and then The holder is unclamped and raised to a predetermined position, and then the holder is clamped again to keep the length of the electrode under the neck constant.
How to adjust the electrode length of an arc furnace. 2. Equipped with an electrode pedestal installed to maintain a constant level outside the furnace body at a position corresponding to directly below the electrode when the furnace lid is opened in an arc furnace, and the elevation position of the electrode holder. and an arithmetic controller that inputs the detection signal from the position detector, calculates the length under the neck and the amount of wear of the electrode, and outputs a control signal according to the amount of wear. An electrode length adjustment device for an arc furnace, characterized by comprising:
JP59063247A 1984-04-02 1984-04-02 Method and device for regulating length of electrode of arc furnace Pending JPS60208084A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP59063247A JPS60208084A (en) 1984-04-02 1984-04-02 Method and device for regulating length of electrode of arc furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP59063247A JPS60208084A (en) 1984-04-02 1984-04-02 Method and device for regulating length of electrode of arc furnace

Publications (1)

Publication Number Publication Date
JPS60208084A true JPS60208084A (en) 1985-10-19

Family

ID=13223718

Family Applications (1)

Application Number Title Priority Date Filing Date
JP59063247A Pending JPS60208084A (en) 1984-04-02 1984-04-02 Method and device for regulating length of electrode of arc furnace

Country Status (1)

Country Link
JP (1) JPS60208084A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63208085A (en) * 1987-02-25 1988-08-29 三菱電機株式会社 Operation simulation for protector
JPS63208084A (en) * 1987-02-25 1988-08-29 三菱電機株式会社 Operation simulation for protector
JP2014060112A (en) * 2012-09-19 2014-04-03 Toshiba Mitsubishi-Electric Industrial System Corp Arc furnace electrode lifting device

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5160618A (en) * 1974-11-25 1976-05-26 Showa Denko Kk

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5160618A (en) * 1974-11-25 1976-05-26 Showa Denko Kk

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63208085A (en) * 1987-02-25 1988-08-29 三菱電機株式会社 Operation simulation for protector
JPS63208084A (en) * 1987-02-25 1988-08-29 三菱電機株式会社 Operation simulation for protector
JP2014060112A (en) * 2012-09-19 2014-04-03 Toshiba Mitsubishi-Electric Industrial System Corp Arc furnace electrode lifting device

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