JPS60172376A - Atomizing device - Google Patents

Atomizing device

Info

Publication number
JPS60172376A
JPS60172376A JP2750384A JP2750384A JPS60172376A JP S60172376 A JPS60172376 A JP S60172376A JP 2750384 A JP2750384 A JP 2750384A JP 2750384 A JP2750384 A JP 2750384A JP S60172376 A JPS60172376 A JP S60172376A
Authority
JP
Japan
Prior art keywords
piezoelectric element
nozzle
atomizer
detector
pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2750384A
Other languages
Japanese (ja)
Other versions
JPH0227027B2 (en
Inventor
Shinichi Nakane
伸一 中根
Naoyoshi Maehara
前原 直芳
Kazushi Yamamoto
一志 山本
Takeshi Nagai
彪 長井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP2750384A priority Critical patent/JPS60172376A/en
Publication of JPS60172376A publication Critical patent/JPS60172376A/en
Publication of JPH0227027B2 publication Critical patent/JPH0227027B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B17/00Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
    • B05B17/04Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
    • B05B17/06Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
    • B05B17/0607Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers
    • B05B17/0638Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers spray being produced by discharging the liquid or other fluent material through a plate comprising a plurality of orifices
    • B05B17/0646Vibrating plates, i.e. plates being directly subjected to the vibrations, e.g. having a piezoelectric transducer attached thereto

Landscapes

  • Special Spraying Apparatus (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)

Abstract

PURPOSE:To obtain always a stabilized and specified amt. to be atomized by providing a pressure detector in the pressurized chamber of an atomizer, and controlling the output signal to a specified value. CONSTITUTION:A pressure detector 16 is provided at a position opposing to a nozzle part 5 in a pressurized chamber 2. In this case, a piezoelectric element which is polarized in the thicknesswise direction is used as the detector. One surface of the detector is bonded to a body 1 through an electrode, and a lead wire 17 is taken out from an electron on the other surface side. By this constitution, the pressure change of the liquid in the pressurized chamber 2 due to the action of a nozzle part 5 oscillated by a piezoelectric element 6 is caugth by the pressure detector 16, and the electric power to be impressed is regulated to a specified value with an operating part. Accordingly, a specified amt. to be atomized can be stably obtained regardless of the change and deterioration in characteristics due to the environmental changes in surrounding temps., etc. and aged deterioration.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は圧電素子を用いて灯油や軽油等の液体燃料・水
・薬溶液・記鐙液等を霧化する液体の霧化装置に関する
DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a liquid atomization device that uses a piezoelectric element to atomize liquid fuel such as kerosene or light oil, water, medicinal solution, stirrup fluid, etc.

従来例の構成とその問題点 従来から液体の霧化装置には、種々のものが提案されて
おり、圧電素子を用いたものも多く見うけられる。
Conventional configurations and their problems Various types of liquid atomization devices have been proposed in the past, and many of them use piezoelectric elements.

近年、駆動パワーが小さく、コンパクトであり、しかも
、20cc/lII+1以上もの霧化量が得られる霧化
器として第1図のような構成のものが提案された。霧化
器のボディー1は、液体を充填する加圧室2を備え、液
体は供給パイプ3を介して前記加圧室2に入り、霧化動
作中は気体排出用のパイプ4の途中まで満たされる。5
は、加圧室2の一面に臨んで配されたノズル部で、その
外周はボディー1に接合されている。ノズル部5の中央
には、噴M液滴吐出用の微細な孔(50〜100μm)
が開けら扛ている。さらにノズル部5には、厚さ0、5
〜llffil外径10 〜20mm(0円環状の圧’
its子6が接合されている。この圧電素子6は厚さ方
向に分極された圧電セラミックで、ノズルとの接合面及
び反対側の面には電極を有している。7。
In recent years, an atomizer having a structure as shown in FIG. 1 has been proposed as an atomizer that has a small driving power, is compact, and can obtain an atomization amount of 20 cc/lII+1 or more. The body 1 of the atomizer includes a pressurized chamber 2 filled with liquid, and the liquid enters the pressurized chamber 2 through a supply pipe 3, and during the atomizing operation, the gas discharge pipe 4 is filled halfway. It will be done. 5
A nozzle portion is arranged facing one side of the pressurizing chamber 2, and its outer periphery is joined to the body 1. In the center of the nozzle part 5, there is a fine hole (50 to 100 μm) for ejecting M droplets.
It's stuck open. Furthermore, the nozzle part 5 has a thickness of 0, 5
~llffil outer diameter 10~20mm (0 annular pressure'
Its child 6 is joined. This piezoelectric element 6 is a piezoelectric ceramic polarized in the thickness direction, and has electrodes on the surface to be joined to the nozzle and on the opposite surface. 7.

8は圧電素子6へ駆動信号を伝達するための尋線でそれ
ぞれ圧電素子の片電極と、ボディー1へ接続されている
。駆動信号により圧電素子6の機械的振動が励起される
と、ノズル部5も付勢されて加振されるので、加圧室2
内に圧力上昇が発振し、結果として液体が霧化粒子9と
なって吐出される010は、負圧発生用のファンで、液
体タンク11から供給パイプ3を介して液体を引き上げ
、加圧室2及び排気パイプ4の途中まで液体を満たす作
用をする。この構成によれば、圧電素子の消費電力が数
百ミリワットで、200C/TMn以上も、の噴霧が実
現さ扛る〇 この霧化器の駆動方法としては、第2図、第3図の方法
がある。第2図は、発振器12から所定の周期の発振信
号を増幅器13に加え、霧化器として構成された圧電素
子6を駆動するものである。
Reference numeral 8 denotes a cross-body wire for transmitting a drive signal to the piezoelectric element 6, which is connected to one electrode of the piezoelectric element and the body 1, respectively. When the mechanical vibration of the piezoelectric element 6 is excited by the drive signal, the nozzle part 5 is also energized and vibrated, so that the pressure chamber 2
A pressure increase oscillates inside the chamber, and as a result, the liquid becomes atomized particles 9 and is discharged. 010 is a fan for generating negative pressure, which pulls up the liquid from the liquid tank 11 through the supply pipe 3 and supplies it to the pressurized chamber. 2 and the exhaust pipe 4 are filled halfway with liquid. According to this configuration, the power consumption of the piezoelectric element is several hundred milliwatts, and atomization of more than 200C/TMn is achieved. As a driving method for this atomizer, the method shown in Figs. 2 and 3 is used. There is. In FIG. 2, an oscillation signal of a predetermined period is applied from an oscillator 12 to an amplifier 13 to drive a piezoelectric element 6 configured as an atomizer.

第3図は、圧電素子に流扛る電流を電流検出器14にて
検出し、バンドパスフィルり15を介して増幅器13に
帰還して自励発振を行わせるものである。第3図の構成
では、圧電素子の共振点のうち、効率よく液体の霧化動
作を行う点で発振を続行させるため、バンドパスフィル
タを配してスプリアスモードでの発振を抑制している。
In FIG. 3, the current flowing through the piezoelectric element is detected by a current detector 14 and fed back to the amplifier 13 via a bandpass filter 15 to cause self-oscillation. In the configuration shown in FIG. 3, in order to continue oscillation at the resonance point of the piezoelectric element where the liquid is efficiently atomized, a bandpass filter is arranged to suppress oscillation in spurious mode.

しかし、上記従来の霧化装置は種々の欠点を有していた
。圧電素子全組み込んだ霧化器の温度特性には、まず第
4図に示すような共振点の変動があるが、第2図の方法
では圧電素子そのものの温度を検出するなどの方法で発
振周波数に補正を加えなければならなかった。しかし、
圧電素子の温度を検出することは非常に困難であった。
However, the above-mentioned conventional atomization devices had various drawbacks. The temperature characteristics of an atomizer that incorporates all piezoelectric elements include fluctuations in the resonance point, as shown in Figure 4. However, in the method shown in Figure 2, the oscillation frequency is determined by detecting the temperature of the piezoelectric element itself. corrections had to be made. but,
It has been very difficult to detect the temperature of piezoelectric elements.

また、第3図の方法では、圧電素子の共振特性のQが低
い場合には、周波数追尾はこれも非常に困難であった0 また、第5図で従来例の霧化器のインピーダンスルーズ
を示しているが、ループ1は加圧室中が空の状態、ルー
プ2は液体充填の状態である。この図から分かるように
、霧化動作中は特に容量性の特性が強い。すなわち、制
動インピーダンスの作用が大きく、温度特性を含めて、
噴霧量に比例した電気的信号を検出するこkは困難であ
った。
In addition, with the method shown in Figure 3, frequency tracking is also extremely difficult when the resonance characteristic of the piezoelectric element has a low Q. Furthermore, Figure 5 shows the impedance looseness of the conventional atomizer. As shown, loop 1 is in a state where the pressurizing chamber is empty, and loop 2 is in a state filled with liquid. As can be seen from this figure, the capacitive characteristics are particularly strong during the atomization operation. In other words, the effect of braking impedance is large, including temperature characteristics,
It was difficult to detect an electrical signal proportional to the amount of spray.

それ故、従来では増幅器のゲインヲ霧化器の噴霧量特性
に合わせ、さらに、温度変化に対してはあらかじめ設定
した特性で変化させるなどの方法をとっていた。しかし
、環境変化や、経時変化等でノズル部と圧電素子の接合
、あるいは、ノズル部とボディーとの接合が劣化した場
合には、従来の補正方法では所定の噴霧量を得られなか
った。
Therefore, in the past, a method was adopted in which the gain of the amplifier was adjusted to match the spray amount characteristics of the atomizer, and furthermore, the gain was changed according to a preset characteristic in response to temperature changes. However, if the bond between the nozzle portion and the piezoelectric element or the bond between the nozzle portion and the body deteriorates due to environmental changes, changes over time, etc., a predetermined amount of spray cannot be obtained using conventional correction methods.

発明の目的 本発明は、このような従来の欠点を除去するもので、周
囲温度等の環境変化や、経時変化による特性の変動、あ
るいは、劣化に対しても、所定の噴霧量が得られる霧化
装置の提供を目的とする。
Purpose of the Invention The present invention eliminates such conventional drawbacks, and provides a fog that can obtain a predetermined amount of spray even when the characteristics change due to environmental changes such as ambient temperature, changes over time, or deterioration. The purpose is to provide a

発明の構成 この目的を達成するために本発明は、前記従来例で示し
た霧化器の構成に加えて、加圧室2の中に圧力検知器を
設けている。そして、前述のノズル部と接合した圧電素
子6を駆動する駆動部は、前記圧力検知器からの信号を
入力している。
Structure of the Invention In order to achieve this object, the present invention provides a pressure sensor in the pressurizing chamber 2 in addition to the structure of the atomizer shown in the conventional example. A drive unit that drives the piezoelectric element 6 connected to the nozzle unit receives the signal from the pressure sensor.

この構成により、圧電素子6で加振さ扛たノズル部の作
用による加圧室中の液体圧力変動を前記圧力検知器がと
らえ、所定の値になるように、駆動部で印加電力の調整
を行う。その結果、常に所定の噴霧量が得られる。
With this configuration, the pressure sensor detects fluctuations in the liquid pressure in the pressurizing chamber due to the action of the nozzle section excited by the piezoelectric element 6, and the drive section adjusts the applied power so that it reaches a predetermined value. conduct. As a result, a predetermined amount of spray is always obtained.

実施例の説明 第6図により本発明の一実施例について説明する。第1
図と同一番号のものは、同じ機能を有する構成部品であ
る。圧力検知器16は、加圧室2内の前記ノズル部5と
対向した位置に設けられている。第6図では、厚さ方向
に分極された圧電素子を圧力検知器として用いており、
その片面は電極を介してボディー1へ接合され、他の面
に形成された電極からは導線17が出ている。
DESCRIPTION OF EMBODIMENTS An embodiment of the present invention will be described with reference to FIG. 1st
Components with the same numbers as those in the drawings have the same functions. The pressure detector 16 is provided in the pressurizing chamber 2 at a position facing the nozzle portion 5 . In Figure 6, a piezoelectric element polarized in the thickness direction is used as a pressure sensor.
One side thereof is joined to the body 1 via an electrode, and a conductive wire 17 comes out from the electrode formed on the other side.

第7図で圧力検知器の作用を示す。第6図と同一番号の
ものは、同じ機能を有する構成要素である。図では、導
線7と17は略いである0ノズル部5は、圧電素子6の
径方向振動の機掛的歪により図のようにたわみ運動を行
う。このたわみ運動により、加圧室2の中には図示した
ような圧力伝播が発生する。この圧力変動は、圧力検知
器16で機械的振動となり、さらに電気信号に変換され
で、噴霧液滴は加圧室2内の圧力上昇値によってその量
が左右される。そこで、噴霧に寄与する圧力変動が検出
できる位置、すなわち、振動するノズル部と対向した位
置に前記圧力検知器16を配し、その検出信号が所定の
値になるように制御すれば、噴霧量の制御が可能である
FIG. 7 shows the operation of the pressure sensor. Components with the same numbers as in FIG. 6 are components having the same functions. In the figure, the conductive wires 7 and 17 are omitted.The nozzle portion 5 undergoes a deflection movement as shown in the figure due to mechanical strain caused by the radial vibration of the piezoelectric element 6. This deflection causes pressure propagation within the pressurizing chamber 2 as shown. This pressure fluctuation becomes a mechanical vibration in the pressure sensor 16 and is further converted into an electrical signal, and the amount of spray droplets is determined by the pressure increase value in the pressurizing chamber 2. Therefore, if the pressure detector 16 is arranged at a position where pressure fluctuations contributing to spray can be detected, that is, at a position facing the vibrating nozzle part, and the detection signal is controlled to a predetermined value, the amount of spray can be increased. control is possible.

第8図は本発明における駆動装置の一実施例を示すもの
で、駆動部17は、発振器12.増幅器13、ゲイン調
節器1日から成っている。圧力検知器16の信号は、前
記駆動部の中のゲイン調節器に入力し、所定の値になる
ように前記増幅器13のゲインを制御している。すなわ
ち、所定の噴霧量になるようにノズル部を付勢する圧電
才子6への印加パワーを調整するものである。
FIG. 8 shows an embodiment of the driving device according to the present invention, in which the driving section 17 includes an oscillator 12. It consists of an amplifier 13 and a gain adjuster 1. The signal from the pressure sensor 16 is input to a gain adjuster in the drive section, and the gain of the amplifier 13 is controlled to a predetermined value. In other words, the power applied to the piezoelectric coil 6 that energizes the nozzle section is adjusted so that a predetermined amount of spray is obtained.

捷た、第3図で示したような共振点の周波数追尾を行う
駆動回路に対して、本発明における圧力検知器構成を用
い、印加電力の制御を行うことでさらに効率よい霧化動
作を実現することができる。
By using the pressure sensor configuration of the present invention and controlling the applied power to the drive circuit that tracks the frequency of the resonance point as shown in Figure 3, even more efficient atomization operation is achieved. can do.

さらにまた、加圧室中に液体が充填されているか否かが
、圧力検知器の変動幅を判定することにより可能でおる
。すなわち、空気か、液体かの判別ができるので、ノズ
ル部の空振動による破壊全抑制することもできる。
Furthermore, it is possible to determine whether or not the pressurized chamber is filled with liquid by determining the fluctuation range of the pressure sensor. That is, since it is possible to distinguish between air and liquid, it is also possible to completely suppress damage caused by empty vibration of the nozzle part.

発明の効果 本発明の霧化装置によれば、従来提案された、コンペク
トで、しかも、小パワーで大噴霧量が得られる特有の構
成をした霧化器の加圧室中に圧力検知器を設け、その出
力信号を所定値に制御することで、環境変化や経時変化
による霧化器の特性変動を補償でき、安定して所定の噴
霧量を霧化させることができるという効果が得られる。
Effects of the Invention According to the atomizing device of the present invention, a pressure sensor is installed in the pressurizing chamber of the atomizer that has been proposed in the past and has a unique configuration that allows a large amount of spray to be obtained with a small amount of power. By controlling the output signal to a predetermined value, it is possible to compensate for variations in the characteristics of the atomizer due to environmental changes or changes over time, and it is possible to stably atomize a predetermined amount of spray.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は従来の霧化器の断面図、第2図は従来の霧化器
の駆動装置のブロック図、第3図は従来の霧化器の別の
駆動装置のブロック図、第4図は霧化器の共振周波数の
lπ度特性図、第5図は霧化器のインピーダンスルーズ
図、第6図は本発明の霧化装置の一実施例主水す要部断
面図、第7図は本発明の霧化装置の動作を示す図、第8
図は本発明の霧化装置の一実施例を示す図である。 1・・・・・・ボディー、2・旧・・加圧室、3・・・
・・・液体の供給部、5・・・・・ノズル部、6・・・
・・・圧電振動子、16・・・・・・圧力検知器、17
・旧・・駆動部。 代理人の氏名 弁理士 中 尾 敏 男 はが1名第1
図 第2図 第4図 第5図 7Fl 第6図 7
Fig. 1 is a cross-sectional view of a conventional atomizer, Fig. 2 is a block diagram of a drive device of a conventional atomizer, Fig. 3 is a block diagram of another drive device of a conventional atomizer, and Fig. 4 5 is an impedance loose diagram of the atomizer, FIG. 6 is a sectional view of the main part of an embodiment of the atomizer of the present invention, and FIG. 7 is a 1π degree characteristic diagram of the resonance frequency of the atomizer. 8 is a diagram showing the operation of the atomization device of the present invention.
The figure shows an embodiment of the atomization device of the present invention. 1... Body, 2... Old pressurization chamber, 3...
...Liquid supply section, 5...Nozzle section, 6...
... Piezoelectric vibrator, 16 ... Pressure detector, 17
・Old drive unit. Name of agent: Patent attorney Toshio Nakao (1st person)
Figure 2 Figure 4 Figure 5 Figure 7Fl Figure 6 7

Claims (2)

【特許請求の範囲】[Claims] (1) 液体を充填する加圧室を備えたボディーと、前
記加圧室に液体を供給するための供給部と、前記加圧室
に臨むように設けたノズルを有するノズル部と、前記ノ
ズル部を付勢して前記ノズルを加振する圧電振動子と、
前記加圧室内に設けられた圧力検知器と、前記圧力検知
器からの信号を久方し前記圧電振動子に駆動信号を加え
る駆動部とから構成される装置
(1) A body including a pressurizing chamber filled with liquid, a supply section for supplying liquid to the pressurizing chamber, a nozzle section having a nozzle facing the pressurizing chamber, and the nozzle. a piezoelectric vibrator that vibrates the nozzle by energizing the piezoelectric vibrator;
A device comprising a pressure sensor provided in the pressurizing chamber, and a drive section that receives a signal from the pressure sensor and applies a drive signal to the piezoelectric vibrator.
(2)圧力検知器は、ノズル部と対向した位置の加圧室
内に設けられた特許請求の範囲第1項記載の霧化装置。
(2) The atomization device according to claim 1, wherein the pressure detector is provided in the pressurizing chamber at a position facing the nozzle portion.
JP2750384A 1984-02-16 1984-02-16 Atomizing device Granted JPS60172376A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2750384A JPS60172376A (en) 1984-02-16 1984-02-16 Atomizing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2750384A JPS60172376A (en) 1984-02-16 1984-02-16 Atomizing device

Publications (2)

Publication Number Publication Date
JPS60172376A true JPS60172376A (en) 1985-09-05
JPH0227027B2 JPH0227027B2 (en) 1990-06-14

Family

ID=12222941

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2750384A Granted JPS60172376A (en) 1984-02-16 1984-02-16 Atomizing device

Country Status (1)

Country Link
JP (1) JPS60172376A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0931595A1 (en) * 1998-01-26 1999-07-28 Imra Europe S.A. A device for spraying a liquid

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0931595A1 (en) * 1998-01-26 1999-07-28 Imra Europe S.A. A device for spraying a liquid

Also Published As

Publication number Publication date
JPH0227027B2 (en) 1990-06-14

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