JPS60165367A - Treatment of plated steel wire - Google Patents
Treatment of plated steel wireInfo
- Publication number
- JPS60165367A JPS60165367A JP59022590A JP2259084A JPS60165367A JP S60165367 A JPS60165367 A JP S60165367A JP 59022590 A JP59022590 A JP 59022590A JP 2259084 A JP2259084 A JP 2259084A JP S60165367 A JPS60165367 A JP S60165367A
- Authority
- JP
- Japan
- Prior art keywords
- steel wire
- wire
- heating
- heat
- passing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 23
- 239000010959 steel Substances 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 238000005275 alloying Methods 0.000 claims abstract description 4
- 239000000126 substance Substances 0.000 claims abstract 3
- 229910045601 alloy Inorganic materials 0.000 claims description 4
- 239000000956 alloy Substances 0.000 claims description 4
- 238000003672 processing method Methods 0.000 claims description 2
- 238000007747 plating Methods 0.000 abstract description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 9
- 229910052802 copper Inorganic materials 0.000 abstract description 9
- 239000010949 copper Substances 0.000 abstract description 9
- 229910052725 zinc Inorganic materials 0.000 abstract description 8
- 239000011701 zinc Substances 0.000 abstract description 8
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract description 7
- 238000009792 diffusion process Methods 0.000 description 7
- 230000005611 electricity Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000002441 X-ray diffraction Methods 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/28—Solid state diffusion of only metal elements or silicon into metallic material surfaces using solids, e.g. powders, pastes
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Thermal Sciences (AREA)
- Coating With Molten Metal (AREA)
- Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
Abstract
Description
【発明の詳細な説明】
(イ)技術分野
この発明は長さ方向の均質性にすぐれた合金を得るため
のめつき鋼線の処理方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION (a) Technical Field The present invention relates to a method of treating galvanized steel wire to obtain an alloy with excellent longitudinal homogeneity.
(ロ)技術背景
ゴム物品補強用鋼線のプラスめっき方法としては、シア
ン浴により銅と亜鉛を同時に析出する方法と、鋼線に銅
めっきを行ない、さらにその上に亜鉛めっきを行なった
のち加熱して銅と亜鉛を拡散によって合金化する方法の
2種が行なわれている。(b) Technical background As a positive plating method for steel wire for reinforcing rubber articles, there are two methods: depositing copper and zinc simultaneously in a cyan bath, and another method in which copper plating is applied to the steel wire, and then zinc plating is applied on top of the copper plating, followed by heating. Two methods have been used: copper and zinc are alloyed by diffusion.
このうちシアン浴を用いる方法は、公害や環境衛生上の
問題から敬遠され、近年は後者の拡散による方法が主流
となりつつある。Among these methods, the method using a cyanide bath is avoided due to pollution and environmental hygiene problems, and in recent years, the latter method using diffusion has become mainstream.
しかして、この銅と亜鉛の拡散による合金化の方法とし
ては、通電加熱による方法が採用されている。As a method for alloying copper and zinc by diffusion, a method using electrical heating has been adopted.
これは鋼線に電気を流すことによって発生するジュール
熱により鋼線を加熱する方法であり、短時間で加熱でき
る点に特徴がある。This method heats the steel wire using Joule heat generated by passing electricity through the wire, and is unique in that it can be heated in a short time.
しかしながら、この通電加熱を行なう場合、理論上、線
の温度はその断面積および走行速度が一定であれば電力
量によって決まり、電力量を一定に保つことによって線
の温度は一定に保つことができるはずである。However, when performing this electrical heating, the temperature of the wire is theoretically determined by the amount of electricity provided that its cross-sectional area and running speed are constant, and by keeping the amount of electricity constant, the temperature of the wire can be kept constant. It should be.
ところが線の温度を赤外線温度計を使用して連続して計
測してみると、電力量を一定に保っていても線の温度が
変動することがわかった。However, when the temperature of the wire was continuously measured using an infrared thermometer, it was found that the temperature of the wire fluctuated even if the amount of electricity was kept constant.
これは線表面から周囲へ放散される熱ωが変動するため
である。This is because the heat ω dissipated from the wire surface to the surroundings varies.
即ち、周囲の空気の流動状態が変化することにより、線
表面から周囲への熱の伝達状態が変動することに起因す
るものである。That is, this is due to the fact that the state of heat transfer from the wire surface to the surroundings changes due to changes in the flow state of the surrounding air.
(ハ)発明の開示
この発明は拡散法によるプラスめっきにおいて、線の長
さ方向に拡散状態の均質な合金を得るためのめつき鋼線
の処理方法を提供せんとするものである。(C) Disclosure of the Invention The present invention aims to provide a method for treating a plated steel wire in order to obtain a homogeneous alloy in a diffusion state in the length direction of the wire in positive plating using a diffusion method.
以下この発明を図面に基づいて説明する。The present invention will be explained below based on the drawings.
即ち、この発明は予め銅めっきおよび亜鉛めっきを施し
ためつき鋼線1を加熱して合金化するに際し、該めっき
鋼線1の加熱をその処理工程中の長さ方向に横長の密閉
保温ケース2内を通過せしめて行なわせるものである。That is, in this invention, when heating and alloying a pre-copper-plated and zinc-plated plated steel wire 1, the plated steel wire 1 is heated in a horizontally elongated sealed heat-insulating case 2 in the longitudinal direction during the treatment process. It is something that allows you to pass through and do what you do.
この密閉保温ケース2は図示のように両端のめっき鋼線
1の出入口3および4以外は密閉されており、該保温ケ
ース2内には耐熱性があり、且つ熱伝導度の低い物質、
例えばアスベストのような物質が充填されているので、
加熱のためにこの保温ケース2内を通過するめつき鋼線
1は加熱中その温度を均一に保ち、かつ長さ方向に均質
性のよい合金線を得ることができるのである。As shown in the figure, this sealed heat-insulating case 2 is sealed except for the entrances and exits 3 and 4 for the plated steel wire 1 at both ends, and inside the heat-insulating case 2 are materials that are heat resistant and have low thermal conductivity.
For example, it is filled with materials such as asbestos,
The plated steel wire 1 passing through the heat insulating case 2 for heating is kept at a uniform temperature during heating, and an alloy wire with good homogeneity in the length direction can be obtained.
なお図中、5は給電ローラ、6は交流電源である。In the figure, 5 is a power supply roller, and 6 is an AC power source.
この発明においては、上記のようにめっき鋼線の加熱を
アスベスト等の耐熱性で、かつ熱伝導度の低い物質を充
填した密閉保温ケース内にて行なうので、線表面での空
気の変動が少なく、また線が熱伝導度の低い保温性のよ
い物質で囲まれているために、線表面からの熱の°放散
量が少なく、従って線の温度による変動が小さくなり、
均質な線が得られるのである。In this invention, as described above, the plated steel wire is heated in a sealed heat-insulating case filled with a material such as asbestos that is heat resistant and has low thermal conductivity, so air fluctuations on the wire surface are minimized. In addition, because the wire is surrounded by a material with low thermal conductivity and good heat retention, the amount of heat dissipated from the wire surface is small, and therefore the fluctuation due to wire temperature is small.
This results in a homogeneous line.
以下実施例により、この発明を説明する。The present invention will be explained below with reference to Examples.
実施例
直径1.25mmの鋼線に下記に示す条件でプラスめっ
きを行なった。EXAMPLE A steel wire having a diameter of 1.25 mm was subjected to positive plating under the conditions shown below.
銅めっき付着量 =3.1牙/−
亜鉛めっき付着量: 1.9’)/に9線 速 : 5
0m /min
拡散電力(n:3.0KW
(1) 保温ケースを出た直後の線の表面温度を赤外線
温度計で1時間連続して測定した場合の温度は、520
〜530℃の間に保たれていたが、保温ケースなしで拡
散を行なった場合、線の温度は480〜520℃まで上
下40℃の変動がみられた。Copper plating amount = 3.1 teeth/- Zinc plating amount: 1.9')/9 lines Speed: 5
0m/min Diffusion power (n: 3.0KW (1) When the surface temperature of the wire immediately after leaving the insulation case is measured continuously for one hour with an infrared thermometer, the temperature is 520.
The wire temperature was maintained between ~530°C, but when diffusion was carried out without a heat insulation case, the temperature of the wire varied by 40°C up and down to 480~520°C.
(2) プラスめっきを行なった線を100m間隔で3
0個所サンプリングし、X線回折にてプラスのα相とβ
相の強度の比をめた。(2) 3 positive plated wires at 100m intervals
0 points were sampled, and X-ray diffraction revealed positive α phase and β
The ratio of phase intensities was determined.
この発明の保温ケースを使用した場合は、(β相の強度
/α相の強度)が0.15から0.25の範囲であった
のに対し、保温ケースなしの場合は0.20から0.5
0ど大きなバラツキがあった。When the insulating case of this invention was used, (strength of β phase/strength of α phase) was in the range of 0.15 to 0.25, whereas in the case without the insulating case, it was 0.20 to 0. .5
There was a large variation of 0.
この発明により銅、亜鉛の合金化がより均一に行なわれ
ていることが認められた。It has been found that copper and zinc are more uniformly alloyed according to this invention.
なおX線回折は理学電機製RU100BLを使用してC
u−にα線を2次電圧37.5K V、電流80mAで
試料に照剣することにより実施した。X-ray diffraction was performed using Rigaku Denki RU100BL.
The test was carried out by shining α rays onto the sample at a secondary voltage of 37.5 KV and a current of 80 mA.
図面はこの発明の処理方法を実施する装置の平面図であ
る。
代 埋 人 弁理士 和 1) 昭The drawing is a plan view of an apparatus for carrying out the processing method of the present invention. Substitute Patent Attorney Kazu 1) Akira
Claims (1)
合金化する工程において、該鋼の加熱を耐熱性を有し、
かつ熱伝導度の低い物質を内部に充填した密閉保温ケー
ス内を通過せしめて行なうことにより、鋼線の温度を均
一に保ち、長さ方向の均質性にすぐれた合金を得ること
を特徴とするめっき鋼線の処理方法。In the process of heating and alloying a steel wire that has been previously copper-plated and zinc-plated, the heating of the steel is performed using heat-resistant,
The steel wire is passed through a sealed heat-insulating case filled with a substance with low thermal conductivity, thereby keeping the temperature of the steel wire uniform and producing an alloy with excellent longitudinal homogeneity. Processing method for plated steel wire.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59022590A JPS60165367A (en) | 1984-02-08 | 1984-02-08 | Treatment of plated steel wire |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59022590A JPS60165367A (en) | 1984-02-08 | 1984-02-08 | Treatment of plated steel wire |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS60165367A true JPS60165367A (en) | 1985-08-28 |
Family
ID=12087061
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP59022590A Pending JPS60165367A (en) | 1984-02-08 | 1984-02-08 | Treatment of plated steel wire |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60165367A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02267257A (en) * | 1989-04-06 | 1990-11-01 | Tokyo Seiko Co Ltd | Method for diffusing multi-element alloy plating of steel wires |
CN113201708A (en) * | 2020-01-30 | 2021-08-03 | 株式会社沙迪克 | Heat treatment furnace, heating device, wire electrode manufacturing method, and thermal diffusion treatment method |
-
1984
- 1984-02-08 JP JP59022590A patent/JPS60165367A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02267257A (en) * | 1989-04-06 | 1990-11-01 | Tokyo Seiko Co Ltd | Method for diffusing multi-element alloy plating of steel wires |
CN113201708A (en) * | 2020-01-30 | 2021-08-03 | 株式会社沙迪克 | Heat treatment furnace, heating device, wire electrode manufacturing method, and thermal diffusion treatment method |
US11835294B2 (en) | 2020-01-30 | 2023-12-05 | Sodick Co., Ltd. | Heat treatment furnace, heating device, manufacturing method of wire electrode and heat diffusion treatment method |
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