JPS60151419A - Clutch facing - Google Patents
Clutch facingInfo
- Publication number
- JPS60151419A JPS60151419A JP833784A JP833784A JPS60151419A JP S60151419 A JPS60151419 A JP S60151419A JP 833784 A JP833784 A JP 833784A JP 833784 A JP833784 A JP 833784A JP S60151419 A JPS60151419 A JP S60151419A
- Authority
- JP
- Japan
- Prior art keywords
- facing
- clutch
- clutch facing
- resin
- disc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 claims abstract description 30
- 239000011347 resin Substances 0.000 claims abstract description 19
- 229920005989 resin Polymers 0.000 claims abstract description 19
- 239000005011 phenolic resin Substances 0.000 claims abstract description 16
- 239000003365 glass fiber Substances 0.000 claims abstract description 7
- 239000010425 asbestos Substances 0.000 abstract description 8
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 abstract description 8
- 229910052895 riebeckite Inorganic materials 0.000 abstract description 8
- 239000000428 dust Substances 0.000 abstract description 7
- 244000226021 Anacardium occidentale Species 0.000 abstract description 5
- 235000020226 cashew nut Nutrition 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 abstract 3
- 229920001568 phenolic resin Polymers 0.000 abstract 3
- 230000009172 bursting Effects 0.000 abstract 1
- 238000010030 laminating Methods 0.000 abstract 1
- 239000011230 binding agent Substances 0.000 description 7
- 230000005484 gravity Effects 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 229920000728 polyester Polymers 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 239000012779 reinforcing material Substances 0.000 description 2
- 101000995861 Arabidopsis thaliana Regulatory protein NPR1 Proteins 0.000 description 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 241000183024 Populus tremula Species 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
- F16D69/025—Compositions based on an organic binder
- F16D69/026—Compositions based on an organic binder containing fibres
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mechanical Operated Clutches (AREA)
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は、例えば自動車用の摩擦クラッチに使用される
クラッチフェーシングに係シ、さらに詳しくは、回転バ
ースト特性を向上させるべ〈従来のレジンモールドクラ
ッチフェーシングを改良したクラッチ７エーシングに関
する。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to clutch facings used for example in friction clutches for automobiles, and more specifically, to improve rotational burst characteristics. This article relates to clutch 7 acing with improved clutch facing.
（従来技術）
通常アスベストの不織布に結合剤のフェノールレジン々
どを含浸させ加熱成形してなる従来のレジンモールドク
ラッチフェーシングは、長繊維のアスベスト紐にフェノ
ールレジンを含浸させ加熱成形してなる所謂ウーブンク
ラッチ７エーシングと比較して、一般に品質が安定して
おシ、かつ摩擦係数の温度特性が格段に平坦であるなど
摩擦性能に優れている。しかし、レジンモールドクラッ
チフェーシングは、フェーシングがクラッチディスクの
回転力に抗しきれずに変形しときにはディスクよシ剥離
または破壊する現象の生じ難さの度合、即ち回転バース
ト強度の面においてウーブンクラッチフェーシングよｐ
劣るため、従来、回転バースト強度をあまシ問題としな
い特定の車種に限定して採用せざるを得なかった。そこ
で、回転バースト特性を向上させるべく、引９Ｊ、−Ｃ
強度などが不織布のものと比して格段に大きいアスベス
ト織布を用いたルあるいは金属網（例えば、銅製）をフ
ェーシング中に設けたシするなどして、クラッチフェー
シングの強度を補強する方法が提案されている。しかし
ながら、これらの方法ではいずれも、回転バースト特性
は改善されるものの、製品のクラッチフェーシングの比
重が大幅に増加するため、クラッチディスクの慣性トル
クが増大して変速歯車の切換えを円滑に行なえなくなる
などの新たな不具合が生じてくる。(Prior art) Conventional resin-molded clutch facings are made by impregnating asbestos non-woven fabric with binder such as phenol resin and heat-molding it, whereas conventional resin-molded clutch facings are made by impregnating long fiber asbestos string with phenol resin and heat-molding it. Compared to Clutch 7 Acing, it is generally of stable quality and has excellent friction performance, such as a much flatter temperature characteristic of the friction coefficient. However, resin molded clutch facings are superior to woven clutch facings in terms of the degree of difficulty in causing the phenomenon in which the facings are unable to resist the rotational force of the clutch disc and deform and sometimes separate or break from the disc, that is, in terms of rotational burst strength.
Because of its inferiority, conventionally it had to be used only in specific car models where rotational burst strength was not an issue. Therefore, in order to improve the rotational burst characteristics,
A method of reinforcing the strength of clutch facings has been proposed, such as by installing a metal mesh (e.g., copper) in the facing using a woven asbestos fabric, which has much greater strength than non-woven fabric. has been done. However, although these methods improve the rotational burst characteristics, the specific gravity of the clutch facing of the product increases significantly, which increases the inertia torque of the clutch disc and makes it impossible to smoothly shift the gear. A new problem will arise.
（発明の目的）
本発明は、従来のレジンモールドクラッチフェーシング
を改良するべくかつ前記の事情を考慮してなされたもの
で、その目的とするところは、フェーシングの比重を増
大させることなく、回転バースト強度を向上せしめたク
ラッチフェーシングを提供することにある。(Objective of the Invention) The present invention was made in order to improve the conventional resin molded clutch facing and taking the above circumstances into consideration. An object of the present invention is to provide a clutch facing with improved strength.
（発明の構成）
本発明のクラッチフェーシングは、フェノールレジン含
浸のガラス繊組のチョツプドストランドマットよりなる
裏当て利を、レジンモールドクラッチフェーシング材に
積層し一体成形してなることを特徴とするものである。(Structure of the Invention) The clutch facing of the present invention is characterized in that a backing made of a chopped strand mat of glass fibers impregnated with phenol resin is laminated on a resin molded clutch facing material and integrally molded. It is something.
すなわち、本発明は、クラッチフェーシングの補強材と
して、アスベストより強度、閘性が大きくかつ前記金属
網等と比して格段に比重が小さいガラス繊維を採用し、
これを７工−シンンー側部分（クラッチディスク側部分
）に配合したものである。さらに本発明を詳述するに、
本発明で用いる裏当て材は、ガラス繊維のチョツプドス
トランドを吹付け、ばらまき等によシ平面上に分散させ
、好ましくは無配向に均等分散させ、その後ストランド
相互の結合剤としてポリエステルなどを添加してなるチ
ョップトスｉ・ランドマットに、レジンモールドクラッ
チフェーシング材の結合剤である液状のフェノールレジ
ンを含浸させたものより成る。この場合のチョップスト
ランドマットは、高い強度、剛性を有するものが好まし
く、この点よりチョツプドストランドは長目および太目
の繊維が好ましく、例えばストランド長約５０關、スト
ランド径約１３μｍ程度のものを用いるとよい。ポリエ
ステルの含有量は、ストランド相互の結合を高めるのに
適する量でよい。またフェノールレジンの含浸量は、成
形後レジンの硬化によって裏当て材が高剛性、高強度と
なる量であればよく、例えば、チョップストランドマッ
トに対して約１０重量％程度含浸させるとよい。That is, the present invention employs glass fiber, which has greater strength and locking properties than asbestos, and has a much lower specific gravity than the metal mesh, etc., as a reinforcing material for the clutch facing.
This is blended into the 7-thin side part (clutch disc side part). To further explain the invention in detail,
The backing material used in the present invention is made by spraying chopped glass fiber strands and dispersing them on a flat surface by scattering, preferably uniformly dispersing them in a non-oriented manner, and then adding polyester or the like as a bonding agent between the strands. It is made by impregnating chopped i-land mat with liquid phenol resin, which is a binder for resin mold clutch facing material. In this case, the chopped strand mat preferably has high strength and rigidity, and from this point of view, the chopped strands preferably have long and thick fibers, for example, a strand length of about 50 mm and a strand diameter of about 13 μm. Good to use. The content of polyester may be any amount suitable to enhance the bonding between the strands. The amount of phenol resin to be impregnated may be such that the backing material has high rigidity and strength when the resin is cured after molding. For example, it is preferable to impregnate the chopped strand mat in an amount of about 10% by weight.
また、本発明で用いるレジンモールドクラッチフェーシ
ング材は、従来よりレジンモールドクラッチフェーシン
グに使用されているフェーシング材でよく、一般にアス
ペス）−１たけグラファイト等の基材に結合剤のフェノ
ールレジンを含浸させたものよ構成る。この場合のフェ
ノールレジンの配合量は、例えば従来より慣用されてい
る程度でよい。また、レジンモールドクラッチフェーシ
ング材には、基材、結合剤の他に、摩擦係数の調整のた
めなどに有機充填剤（例えばカシューダスト、フリクシ
ョンダスト）、また摩耗防止のためなどに無機充填剤（
例えば硫酸バリウム、クレー、炭酸カルシウム）など、
この種のフェーシング拐ＶＣ慣用される各種の添加剤を
配合してもよい。In addition, the resin mold clutch facing material used in the present invention may be a facing material conventionally used for resin mold clutch facings, and is generally made by impregnating a base material such as Aspes)-1 bamboo graphite with a phenol resin as a binder. It composes things. In this case, the amount of phenol resin to be blended may be, for example, at the level conventionally used. In addition to the base material and binder, resin molded clutch facing materials also contain organic fillers (e.g. cashew dust, friction dust) to adjust the coefficient of friction, and inorganic fillers (e.g. cashew dust, friction dust) to prevent wear.
For example, barium sulfate, clay, calcium carbonate), etc.
Various additives commonly used in this type of facing VC may be added.
さらに、積層した裏当て材およびレジンモールドクラッ
チフェーシング材を一体成形するには、例えば温度約１
６０℃、圧力約１００ ｋｇ／ｃｄ程度の条件で加熱加
圧成形すればよく、さらに成形後フェノールレジンの硬
化熟成のため適当な熱処理を加えるのが好ましい。Further, to integrally mold the laminated backing material and the resin molded clutch facing material, temperatures of about 1
The molding may be carried out under heat and pressure at 60° C. and a pressure of approximately 100 kg/cd, and it is preferable to further perform appropriate heat treatment after molding to harden and ripen the phenol resin.
（実施例） 以下、本発明の実施例を図面により説明する。(Example) Embodiments of the present invention will be described below with reference to the drawings.
実施例のクラッチフェーシングは、円板クラッチ用のも
のであるが、本発明は、円板クラッチなどにも適用でき
ることは言うまでもない。Although the clutch facing of the embodiment is for a disk clutch, it goes without saying that the present invention is also applicable to disk clutches and the like.
第１図に示すようＫ、実施例のクラッチフェーシング１
は、円板リング形状のフェーシングで、フェノールレジ
ンを含浸させたガラス繊維のチョツプドストランドマッ
ト（ストランド長ＳＯ＝、、、ストランド径１３μｍ１
結合剤ポリエステル）よシなる裏当て材２と、基旧アス
ベストおよび結合剤フェノールレジンでカシューダスト
、硫酸バリウム配合のレジンモールドクラッチフェーシ
ング材３とを積層し加熱加圧により一体成形したもので
ある。そして、フェーシング１れ、円板クラッチ（図示
せず）のクラッチディスク両面に裏当て材２をディスク
側に向けて張着されて使用される。このクラッチフェー
シング１の製造過程について詳述するに、ま〆第２図に
示すようにロール形状をなすガラス繊維のチョツプドス
トランドマット４（ストランド長５０．、、ストランド
径１３μｍ）を、レジン含浸槽５内に満たした液状フェ
ノールレジン６に順次浸漬させ、該レジン６をチョツプ
ドストランドマツ）４１Ｃ適量含浸させる。次いで、含
浸後のチョツプドストランドマットを加熱して、例えば
温度１２０℃、時間５分の条件で７エノールレジンの予
備硬化を行ない、その後カッター等で切断して第３図に
示す円板リング形状の裏当て材２に形成せしめる。一方
、アスベストに７エノールレジンを所定量含浸させ、次
いでカシューダスト、硫酸バリウムを配合した後、予備
成形を行なって、円板リング形状のレジンモールドクラ
ッチフェーシング材３（第１図）を製造する。しかる後
、第４図に示すように、この種のクラッチフェーシング
成形用の熱成形金型７内に、前記裏当て材２次いでレジ
ンモールドクラッチフェーシング材３を収め、例えば温
度１６０℃、圧力１００ｋｇ／ｃｄの条件で加圧熱成形
し、そしてそのまま成形物を例えば温度２ｏｏ℃で熱処
理を４時間行なって硬化、熟成させる。さらに、所定の
厚さのフェーシングを作るべくフェーシング材３の研摩
を行ない、最終的に第１図に示す一体成形のクラッチフ
ェーシング１を製造する。As shown in FIG. 1, K, the clutch facing 1 of the embodiment
is a chopped strand mat of glass fiber impregnated with phenol resin (strand length SO =..., strand diameter 13 μm1) with a disc ring-shaped facing.
A backing material 2 made of a polyester binder (polyester binder) and a resin molded clutch facing material 3 containing cashew dust and barium sulfate with a base of asbestos and a phenol resin binder are laminated and integrally molded by heating and pressing. Then, the facing 1 is used, and the backing material 2 is attached to both sides of the clutch disk of a disc clutch (not shown) with the backing material 2 facing toward the disk side. To explain in detail the manufacturing process of this clutch facing 1, as shown in FIG. They are sequentially immersed in the liquid phenol resin 6 filled in the tank 5, and the resin 6 is impregnated with an appropriate amount of chopped strand pine) 41C. Next, the chopped strand mat after impregnation is heated to pre-cure the 7-enol resin at a temperature of, for example, 120°C for 5 minutes, and then cut with a cutter or the like to form a disc ring as shown in Fig. 3. A shaped backing material 2 is formed. On the other hand, asbestos is impregnated with a predetermined amount of 7-enol resin, then cashew dust and barium sulfate are mixed therein, and then preforming is performed to produce a resin molded clutch facing material 3 (FIG. 1) in the shape of a disc ring. Thereafter, as shown in FIG. 4, the backing material 2 and then the resin-molded clutch facing material 3 are placed in a thermoforming mold 7 for forming this type of clutch facing, and the temperature is 160° C. and the pressure is 100 kg/cm. The molded product is subjected to pressure and heat molding under CD conditions, and then the molded product is heat treated at a temperature of 200° C. for 4 hours to harden and ripen. Further, the facing material 3 is polished to produce a facing of a predetermined thickness, and finally the integrally molded clutch facing 1 shown in FIG. 1 is manufactured.
上述の過程に基づき製造した実施例のクラッチフェーシ
ング１０し１転バースト特性を調べてみたところ、フェ
ーシング１の回転バースト強度は、従来のレジンモール
ドクラッチフェーシングのそれと比べて著しく向上して
いることが確認された。また、比重の測定試験を行なっ
てみたところ、クラ、チフェーシング１の比重ハ、金属
網またはアスベスト織布採用のレジンモールドクラッチ
フェーシングと比較して格段に小さかった。When we investigated the one-turn burst characteristics of the clutch facing 10 manufactured according to the above-mentioned process, it was confirmed that the rotational burst strength of the facing 1 was significantly improved compared to that of a conventional resin-molded clutch facing. It was done. Further, when a specific gravity measurement test was conducted, the specific gravity of the clutch facing 1 was significantly lower than that of a resin molded clutch facing made of metal mesh or asbestos woven fabric.
（発明の効果）
上述したように、本発明のクラッチフェーシングは、フ
ェーシング裏側に、高強度、高剛性であってかつ従来の
補強材よジ比重が小さいガ＼
ラス繊維のチョツプドストランドマットを適用したこと
により、フェーシングの強度、剛性が大幅に増大し、た
とえクラッチの断続条件を酷にしても、フェーシングの
変形や歪が生じ難くなシかつ剥離や破壊も極めて起き難
くなり、回転バースト強度が飛躍的に向上し、その上フ
ェーシングの比重が著しく増大しないため、変速歯車の
切換えが円滑でなくなるなどの不具合も生じたい。した
がって、本発明のクラッチフェーシングは、種々の車種
に広範に適用可能である。(Effects of the Invention) As described above, the clutch facing of the present invention has a chopped strand mat of glass fiber on the back side of the facing, which has high strength and high rigidity and has a lower specific gravity than conventional reinforcing materials. By applying this, the strength and rigidity of the facing are greatly increased, and even if the clutch engagement conditions are severe, the facing is less likely to be deformed or distorted, and extremely unlikely to peel or break, resulting in increased rotational burst strength. In addition, since the specific gravity of the facing does not increase significantly, there are no problems such as smooth shifting of the transmission gear. Therefore, the clutch facing of the present invention is widely applicable to various vehicle types.
第１図は本発明の一実施例のクラッチフェーシングを示
す斜視図、
第２図ないし第４図は第１図のクラッチフェーシングの
製造過程を示す図である。
図中、
１・・・クラッチフェーシング ２・・・裏当て材３・
・・レジンモールドクラッチフェーシング材４・・・チ
ョツプドストランドマツト
ロ・・・フェノールレジン
特許出願人 トヨタ自動畢株式会社
才１ 図
１
片３ｒ５Ａ
２ｒＸＪ
うン ４ ｒＡFIG. 1 is a perspective view showing a clutch facing according to an embodiment of the present invention, and FIGS. 2 to 4 are views showing the manufacturing process of the clutch facing shown in FIG. 1. In the diagram, 1...clutch facing 2...backing material 3.
...Resin mold clutch facing material 4...Chopped strand Matsutoro...Phenol resin patent applicant Toyota Autobi Co., Ltd. Sai1 Figure 1 Piece 3r5A 2rXJ Yes 4 rA
Claims (1)
ンドマットよりなる裏当て材を、レジンモールドクラッ
チフェーシング材に積層し一体成形してなることを特徴
とするクラッチフェーシング。A clutch facing characterized in that a backing material made of chopped strand mat of glass fiber impregnated with phenol resin is laminated onto a resin molded clutch facing material and integrally molded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP833784A JPS60151419A (en) | 1984-01-19 | 1984-01-19 | Clutch facing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP833784A JPS60151419A (en) | 1984-01-19 | 1984-01-19 | Clutch facing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS60151419A true JPS60151419A (en) | 1985-08-09 |
Family
ID=11690378
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP833784A Pending JPS60151419A (en) | 1984-01-19 | 1984-01-19 | Clutch facing |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60151419A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1989012181A1 (en) * | 1988-06-03 | 1989-12-14 | Kabushiki Kaisha Daikin Seisakusho | Clutch facing |
| KR100470090B1 (en) * | 1996-07-04 | 2005-05-03 | 발레오 | Method for manufacturing friction liner, especially for crowns with dry friction clutches, and friction crowns for dry clutches for automobiles |
-
1984
- 1984-01-19 JP JP833784A patent/JPS60151419A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1989012181A1 (en) * | 1988-06-03 | 1989-12-14 | Kabushiki Kaisha Daikin Seisakusho | Clutch facing |
| US5052536A (en) * | 1988-06-03 | 1991-10-01 | Kabushiki Kaisha Daikin Seisakusho | Clutch facing |
| KR100470090B1 (en) * | 1996-07-04 | 2005-05-03 | 발레오 | Method for manufacturing friction liner, especially for crowns with dry friction clutches, and friction crowns for dry clutches for automobiles |
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