JPS60150870A - Electrodeposition painting method - Google Patents
Electrodeposition painting methodInfo
- Publication number
- JPS60150870A JPS60150870A JP577984A JP577984A JPS60150870A JP S60150870 A JPS60150870 A JP S60150870A JP 577984 A JP577984 A JP 577984A JP 577984 A JP577984 A JP 577984A JP S60150870 A JPS60150870 A JP S60150870A
- Authority
- JP
- Japan
- Prior art keywords
- coating
- paint
- electrodeposition
- spray
- painting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は自動車の車体内部の閉断面部等に適用して、
良い結果が得られる電着塗装方法に関するものである。[Detailed Description of the Invention] [Industrial Application Field] The present invention is applied to a closed cross section inside an automobile body,
The present invention relates to an electrodeposition coating method that yields good results.
自動車の車体は、表面が塗装処理されることは言うまで
もないが、車体の部分によっては塗装が良好にできない
ところがある。たとえば第1図に示す自動車の車体1に
おけるリヤクォータ部2は、第2図に示すようにクォー
タアウタパネル5とクォータインナパネル4とが上部に
おいてスポット溶接により接合されて形成されているが
、この図のA部とB部の全体を電着塗装する場合、全体
の延べ面積が大であるために一様の塗装を行なうのは田
難である。そこで境界線5を境界にしてここから上端ま
での間A′の部分を、あらかじめスプレー塗装すること
が行なわれる。It goes without saying that the surface of an automobile body is painted, but there are some parts of the body that cannot be painted well. For example, the rear quarter section 2 of the automobile body 1 shown in FIG. 1 is formed by spot welding a quarter outer panel 5 and a quarter inner panel 4 together at the upper part as shown in FIG. When applying electrodeposition coating to the entire parts A and B, it is difficult to apply uniform coating because the total area is large. Therefore, a portion A' between the border line 5 and the upper end is spray-painted in advance.
このように被塗装物の一部をあらかじめスプレー塗装し
、焼付硬化後に電着塗装を施し、車体の内面や閉断面部
に電着塗装方法けをする塗装方法がリバース電着塗装と
呼ばれて従来から行なわれているが、この塗装方法では
、たとえばスプレー塗装による塗膜6と、電着塗M7と
の境界線5になじみ不良が生ずることがある。This painting method, in which a part of the object to be coated is spray-painted in advance, baked and cured, and then electro-deposited is applied to the inner surface and closed cross-sections of the car body, is called reverse electro-deposition. Although this coating method has been practiced conventionally, poor adhesion may occur, for example, at the boundary line 5 between the coating film 6 formed by spray coating and the electrodeposited coating M7.
第3図はこれを示すもので、スプレー塗装による塗膜6
と電着塗膜7との間に符号8で示すようななじみ不良部
が発生し、錆や腐食の原因となる欠点があった。Figure 3 shows this, and shows the coating film 6 by spray painting.
There was a defect in that a poorly conforming area as shown by reference numeral 8 was generated between the electrodeposited coating film 7 and the electrodeposition coating film 7, which caused rust and corrosion.
この発明は従来技術の有するこのような欠点を除去し、
スプレー塗装と定着塗装との境界線の塗膜のなじみを良
好にする電着塗装方法を提供することを目的とするもの
である。This invention eliminates these drawbacks of the prior art and
The object of the present invention is to provide an electrodeposition coating method that improves the adhesion of a coating film at the boundary between spray coating and fixed coating.
この発明は上記目的を達成するために、上記したリバー
ス電着塗装方法において、第1ステツプのスプレー塗装
で塗装する塗料と、第2ステツプの電着塗装に用いる塗
料とを同一の樹脂・顔料を有する塗料とし、第1ステツ
プの塗装後完全硬化させずに溶剤分を揮散させる程度の
乾燥とし、その後、電着塗装による塗膜を硬化させる際
に同時に硬化フローさせる構成としたものである。これ
によシ、従来のリバース電着塗装方法の欠点であった塗
料のかじみ不良をなくした平滑な塗面を得ることができ
る。In order to achieve the above object, the present invention uses the above-described reverse electrodeposition coating method, in which the paint applied in the first step of spray painting and the paint used in the second step of electrodeposition are made of the same resin and pigment. After the first step of painting, the paint is dried to the extent that the solvent is volatilized without being completely cured, and then the paint is cured at the same time as the electrodeposition coating is cured. As a result, it is possible to obtain a smooth coated surface that eliminates the problem of paint smearing, which is a drawback of conventional reverse electrodeposition coating methods.
りん酸塩処理を施した被塗装物(車体1)に主として内
板、閉断面を塗装するために用いる定着塗料を、エアス
プレー等の手段によシ外板面に塗布、そのままで、ある
いは溶剤分を加熱等により揮散させたあと、内板、閉断
面部あるいは外板面の未塗装部に電M塗装を施し、乾燥
硬化させて均一な塗装面を得る。このようなこの発明の
方法によれば、主として外板面の塗装材料と、主として
内板、閉断面の塗装材料とが同一の樹脂であり、捷た先
に塗装する外板面は完全硬化をさせずに次工程の電着塗
装後の乾燥工程で加熱フローさせるため、従来のものと
異なり、第4図に示すように、スプレー塗装による塗膜
6と電着塗膜7との間には、平坦な塗面が得られた。The fixing paint used for painting mainly the inner panels and closed cross sections of the object to be painted (vehicle body 1) that has been subjected to phosphate treatment is applied to the outer panel surface by means such as air spraying, either as it is or with a solvent. After evaporating the amount by heating or the like, electromagnetic coating is applied to the unpainted parts of the inner panel, closed cross section, or outer panel surface, and is dried and hardened to obtain a uniform coated surface. According to the method of the present invention, the coating material mainly for the outer panel surface and the coating material mainly for the inner panel and closed section are the same resin, and the outer panel surface to be coated first after being broken is completely cured. Unlike the conventional method, as shown in FIG. , a flat painted surface was obtained.
(1)A社製アニオン型電着塗料(ニレクロン7100
)の補給塗料を用い、エチセロ等の希釈溶剤にて固型分
40チ、粘度25秒/2o℃となるようにフォードカッ
プA4にて調整したものをエアスプレーにて乾燥膜厚2
0〜25閣となるように塗装し、5分間セツティングし
た後、120℃の熱風炉内に10分間保ち、溶剤分を揮
散きせた後、ニレクロン7100(固型分14チ、アミ
ン比1.75の塗料)中にて電圧200V3分の電着塗
装し、その後水洗、水切シを行ない、170℃の熱風炉
中で2o分保持、塗膜を乾燥硬化させた。これにより得
られた塗面、特に境界部は、塗料樹脂間のなじみ不良の
発生もなく平滑であった。(1) Anionic electrodeposition paint made by Company A (Nileclone 7100
) using a replenishment paint, adjusted with a diluting solvent such as Ethicello to have a solid content of 40 cm and a viscosity of 25 seconds/2oC using a Ford cup A4, and then air spray to a dry film thickness of 2
0 to 25 degrees, set for 5 minutes, kept in a hot air oven at 120°C for 10 minutes to volatilize the solvent, and then coated with Nireclone 7100 (solids content: 14%, amine ratio: 1.0%). The coating was electrodeposited at a voltage of 200 V for 3 minutes in a paint (No. 75), then washed with water, drained, and kept in a hot air oven at 170° C. for 20 minutes to dry and harden the coating. The coating surface thus obtained, especially the boundary area, was smooth and free from poor compatibility between the coating resins.
(2)B社製カチオン型電着塗料(パン−トップU−7
5)の補給塗料(顔料分F1および樹脂分F2を適量比
率、標準的には1対3にて混合したもの)をブチセロ/
エチセロの混合溶液にて固型分35チ粘度22秒/20
℃となるようにA4フォードカップにて調整したものを
エアスプレーにて乾餘膜厚25〜50μmとなるように
塗装し、7分間セツティングした後、150℃の熱風炉
内に15分間保ち、溶剤分を揮散づせた後、パワートッ
プU−73(固型分204ME028 )の塗料中にて
電圧150V3分の電着塗装後、水洗、水切シを行ない
、170℃の熱風炉中で20分間保持、塗膜を乾燥硬化
させた。得られた塗面、特に境界部は塗料樹脂間のなじ
み不良の発生もなく平滑であった。(2) Cationic electrodeposition paint made by Company B (Pan-Top U-7
5) Replenishment paint (pigment part F1 and resin part F2 mixed in an appropriate ratio, typically 1:3) is added to Buticero/
Echicello mixed solution solid content 35% viscosity 22 seconds/20
℃ in an A4 Ford cup, then painted with air spray to a dry film thickness of 25 to 50 μm, set for 7 minutes, and kept in a hot air oven at 150℃ for 15 minutes. After volatilizing the solvent, electrodeposition was performed at a voltage of 150 V for 3 minutes in Power Top U-73 (solid content 204 ME028) paint, followed by washing with water, draining, and heating in a hot air oven at 170°C for 20 minutes. After holding, the coating was allowed to dry and cure. The resulting coated surface, especially the boundary area, was smooth without any misalignment between the paint resins.
この発明は上述のような方法であるから、いわゆるリバ
ース電着塗装において境界面を平滑にできる効果がある
。また外板面の乾燥が溶剤分を揮散させる程度でよいこ
とから、従来方法に比し、省エネルギ効果がある。Since this invention is a method as described above, it has the effect of smoothing the boundary surface in so-called reverse electrodeposition coating. Furthermore, since the outer panel surface is only dried to the extent that the solvent is evaporated, this method has an energy saving effect compared to conventional methods.
第1図はこの発明を施す自動車車体の側面へ第2図は第
1図の1−II線の拡大断面図、第3図は従来の塗装状
態を示す断面図、第4図はこの発明による塗装状態を示
す断面図でおる。
600.塗膜 7・・・電着塗膜
特許出願人 トヨタ車体株式会社
第1図
第2図
第3図
第4図Fig. 1 is a side view of an automobile body to which this invention is applied. Fig. 2 is an enlarged cross-sectional view taken along line 1-II in Fig. 1, Fig. 3 is a cross-sectional view showing a conventional painting state, and Fig. 4 is a cross-sectional view according to the present invention. This is a cross-sectional view showing the painted state. 600. Coating film 7... Electrodeposition coating patent applicant Toyota Auto Body Co., Ltd. Figure 1 Figure 2 Figure 3 Figure 4
Claims (1)
て、第1ステツプのスプレー塗装で塗装する塗料と、第
2ステツプの電着塗装に用いる塗料とを同一の樹脂・顔
料を有する塗料とするとともに、第1ステツプのスプレ
ー塗装後、該塗料を完全硬化させずに溶剤分を揮散させ
る程度の乾燥とし、その後、第2ステツプの電着塗装に
よる塗膜を硬化させる際に第1、第2ステツプで塗装さ
れた塗料を同時に硬化フローすることを特徴とする電着
塗装方法。1) In a painting method that uses spray painting and electrodeposition, the paint used in the first step of spray painting and the paint used in the second step of electrodeposition have the same resin and pigment, and After spray painting in the first step, the paint is dried to the extent that the solvent is volatilized without completely curing the paint, and then the first and second steps are performed to cure the paint film formed by electrodeposition in the second step. An electrodeposition coating method characterized by simultaneously curing and flowing the applied paint.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP577984A JPS60150870A (en) | 1984-01-18 | 1984-01-18 | Electrodeposition painting method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP577984A JPS60150870A (en) | 1984-01-18 | 1984-01-18 | Electrodeposition painting method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS60150870A true JPS60150870A (en) | 1985-08-08 |
JPH0346184B2 JPH0346184B2 (en) | 1991-07-15 |
Family
ID=11620592
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP577984A Granted JPS60150870A (en) | 1984-01-18 | 1984-01-18 | Electrodeposition painting method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60150870A (en) |
-
1984
- 1984-01-18 JP JP577984A patent/JPS60150870A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPH0346184B2 (en) | 1991-07-15 |
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