JPS5972778A - Solar battery module - Google Patents

Solar battery module

Info

Publication number
JPS5972778A
JPS5972778A JP57183969A JP18396982A JPS5972778A JP S5972778 A JPS5972778 A JP S5972778A JP 57183969 A JP57183969 A JP 57183969A JP 18396982 A JP18396982 A JP 18396982A JP S5972778 A JPS5972778 A JP S5972778A
Authority
JP
Japan
Prior art keywords
frame
panel
solar battery
solar cell
module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP57183969A
Other languages
Japanese (ja)
Inventor
Kuniyoshi Omura
尾村 邦嘉
Hiroyuki Kitamura
北村 外幸
Mikio Murozono
幹夫 室園
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP57183969A priority Critical patent/JPS5972778A/en
Publication of JPS5972778A publication Critical patent/JPS5972778A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Landscapes

  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

PURPOSE:To obtain a solar battery module for high voltage generation, which has excellent dielectric strength between a module panel and a frame, by providing an insulating material between the module panel and the frame of the solar battery, wherein a metal film or a laminated body of the metal film and a resin film is used as a back surface member. CONSTITUTION:A panel comprising a cover glass 1, a resin 4 in which an element 2 is sealed, and a back surface member 5 is fixed to an aluminum frame 9 through a sealing member 8 made of isobutyleneisoprene rubber at the peripheral edge of the panel. Fluororesin paint is applied to the inner surface of the frame 9. An insulating layer 10, which is dried and hardened at a normal temperature of at 50-100 deg.C, is formed. By said insulating layer 10, an aluminum film 7 of the back surface member and the frame 9 are completely insulated. Since this solar battery module has excellent dielectric strength, the module can be used in a high power generating system, and reliability is high. Since the frame and the solar battery panel are completely insulated, electric shock accident does not occur even through a human body touches a mounting table or the frame, when the mounting table for mounting the solar battery module or the frame is grounded. Therefore safety is made excellent.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は、太陽電池モジュールの構造に関するものであ
る。
DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to the structure of a solar cell module.

従来例の構成とその問題点 従来、太陽電池の用途は、僻地用独立電源が主体であっ
た。したがって太陽電池出力は、数十ワットのものが中
心であり、使用の際も1個もしくは数個の太陽電池モジ
ュールを直列又は直並列に接続した、システム総出力が
1 oow以下のものが大半を占めていた。
Conventional configurations and their problems Conventionally, solar cells have been mainly used as independent power sources for remote areas. Therefore, the output of solar cells is mainly in the tens of watts, and in most cases when used, one or several solar modules are connected in series or in series and parallel, and the total system output is less than 1 oow. It was occupied.

しかし、昨今太陽電池のコスト低下とともに、応用範囲
が大幅に広がり、大出力の太陽電池システムが建設され
るに至った。
However, recently, as the cost of solar cells has decreased, the range of applications has expanded significantly, and high-output solar cell systems have been constructed.

大電力発電システムにおいては、抵抗損失の問題から、
高電圧、低電流発電システムが一般に行われており、太
陽電池設置用架台および太陽電池フレームを接地(アー
ス)した場合、太陽電池フレームと太陽電池素子間に高
電位差が生じるだめ。
In large power generation systems, due to the problem of resistance loss,
High-voltage, low-current power generation systems are commonly used, and if the solar cell installation stand and solar cell frame are grounded, a high potential difference will occur between the solar cell frame and the solar cell element.

太陽電池パネルとフレーム間は、高い絶縁耐圧が要求さ
れている。
High dielectric strength is required between the solar panel and the frame.

一方、太陽電池素子は、衝撃等により破損する危険性が
高いため、従来より透明樹脂中に封入して用いるのが一
般化されており、用いる透明樹脂も長期にわたり、光透
過性、物理的性質、耐電圧特性等が変化しない材料、例
えばシリコーン樹脂、ポリビニルブチラール樹脂等が用
いられて来た。
On the other hand, solar cell elements have a high risk of being damaged by impact, etc., so it has been common practice to encapsulate them in transparent resin. , materials whose withstanding voltage characteristics do not change, such as silicone resins and polyvinyl butyral resins, have been used.

しかし、一般に上記高耐候性樹脂においても、酸3・−
/゛ 素に接触すると、酸化劣化する性質があり、水蒸気等に
より他部材との接着強度が低下する傾向がある。
However, in general, even in the above-mentioned highly weather resistant resins, acid 3.-
When it comes into contact with /, it has the property of being oxidized and deteriorated, and its adhesive strength with other members tends to decrease due to water vapor and the like.

この様な理由から、現在は、樹脂と外気とを完全遮断す
る目的で、光受光面側に白板強化ガラスを設置し、非受
光面側にアルミニウムフィルム、又はフッ素樹脂、アル
ミニウム、フッ素樹脂の三層ラミネート積層フィルムを
用いており、太陽電池パネル周辺部は、シーリング剤に
よシ充填樹脂と外気を完全に遮断している。非受光面側
は上記材料の他に、今までにプラスチックフィルムを単
層で裏面シートとして用いた例もあるが、外気を完全に
遮断できないために、充填樹脂の酸化劣化。
For these reasons, currently, a white tempered glass plate is installed on the light-receiving surface side in order to completely block the resin from the outside air, and an aluminum film or a triplet of fluorine resin, aluminum, and fluororesin is installed on the non-light-receiving surface side. A layered laminated film is used, and the surrounding area of the solar cell panel is completely sealed off from the outside air by using a sealant. In addition to the above-mentioned materials, there have been examples of using a single layer of plastic film as the back sheet for the non-light-receiving surface side, but since it cannot completely block out the outside air, the filling resin deteriorates due to oxidation.

水蒸気侵入による樹脂剥離等が生じている。アルミニウ
ムフィルムは、26μ以上のシート厚のものを用いると
、ピンホールが完全に無いため、外気と充填樹脂を完全
に遮断することができ、外部よりの水蒸気の侵入も完全
に防止できる。この様な理由から、現在、太陽電池モジ
ー−ルの非受光面側に設置づる裏面部材は、アルミニウ
ムフィルム単層あるいはフッ素樹脂、アルミニウム、フ
ッ素樹脂の三層ラミネート積層フィルムが主に用いられ
ている。
Resin peeling occurs due to water vapor intrusion. When an aluminum film with a sheet thickness of 26 μm or more is used, it has no pinholes, so it can completely block the outside air and the filled resin, and it can also completely prevent water vapor from entering from the outside. For these reasons, currently, the back member installed on the non-light-receiving side of a solar cell module is mainly a single-layer aluminum film or a three-layer laminate film of fluororesin, aluminum, and fluororesin. .

しかしながら、太陽電池裏面部材にアルミニウム等の導
電性金属材料を用いた場合、太陽電池パネルとフレーム
間に絶縁部材を設けないと、裏面部材とフレーム間の絶
縁抵抗が極端に低くなる傾向がある。一般に、ポリビニ
ルブチラール等の透明樹脂は、誘電率が高いため、太陽
電池素子と太陽電池裏面部材間に直流高電圧をかけると
、透明充填樹脂を誘電体としたコンデンサが形成され、
太陽電池素子裏面に負電荷、裏面部材に正電荷が帯電し
、透明充填樹脂の絶縁抵抗が減少すると、両部材間でス
パークが生じ、透明樹脂が焦げる事故が起きる危険性が
ある。しだがって、裏面部材とフレーム間の絶縁抵抗が
小さい場合、太陽電池素子とフレーム間の電位差の大き
い大電力発電用システムにおいては、太陽電池素子と裏
面部材間に高電位差が生じるため、現在では、上記のス
パークによる透明樹脂の焦げる事故が多発している。
However, when a conductive metal material such as aluminum is used for the solar cell back member, the insulation resistance between the back member and the frame tends to be extremely low unless an insulating member is provided between the solar cell panel and the frame. In general, transparent resins such as polyvinyl butyral have a high dielectric constant, so when a high DC voltage is applied between the solar cell element and the back member of the solar cell, a capacitor is formed using the transparent filled resin as a dielectric.
When the back side of the solar cell element is negatively charged and the back side member is charged with positive charges, and the insulation resistance of the transparent filling resin decreases, there is a risk that sparks will occur between the two members and the transparent resin will burn. Therefore, if the insulation resistance between the back member and the frame is small, in a high power generation system where there is a large potential difference between the solar cell element and the frame, a high potential difference will occur between the solar cell element and the back member. There are many accidents in which transparent resin is scorched due to the above-mentioned sparks.

5 ・・−7゛ 発明の目的 本発明は、これらの問題を解決するもので、太陽電池モ
ジー−ルパネルとフレーム間の絶縁耐圧に優れた大電圧
発生用太陽電池モジー−ルを提供することを目的とする
5...-7゛Object of the Invention The present invention solves these problems and aims to provide a solar cell module for generating large voltage that has excellent dielectric strength between the solar cell module panel and the frame. purpose.

発明の構成 本発明は、裏面部材に金属フィルムあるいは金属フィル
ムと樹脂フィルムの積層体を用いた太陽電池モジ−′−
ルにおいて、モジー−ルハネルとフレーム間に絶縁部材
を設置することを特徴とする。
Structure of the Invention The present invention provides a solar cell module using a metal film or a laminate of a metal film and a resin film as a back member.
In the module, an insulating member is installed between the module handle and the frame.

実施例の説明 第1図は本発明による太陽電池モジー−ルを示す。Description of examples FIG. 1 shows a solar cell module according to the present invention.

1はカバーガラスである。2,2 は太陽電池素子、3
は素子を直列又は直並列に接続するリード線であり、こ
れらは透明樹脂、例えばポリビニルブチラール樹脂4中
に封入されている。5は第2図のように、フッ素樹脂フ
ィルム6とアルミニウムフィルム7とを積層した裏面部
材である。
1 is a cover glass. 2, 2 is a solar cell element, 3
are lead wires that connect the elements in series or in series and parallel, and these are enclosed in a transparent resin, for example, polyvinyl butyral resin 4. As shown in FIG. 2, 5 is a back member in which a fluororesin film 6 and an aluminum film 7 are laminated.

上記のカバーガラス1と、素子2を封入した樹脂4及び
裏面部材5からなるパネルは、この周縁がブチルゴム製
シーリング材8を介してアルミニウム製フレーム9に固
定されるが、この例ではフレーム9の内面には、フッ素
樹脂系塗料を塗布し、常温又は60〜100″Cで乾燥
硬化させた絶縁層10が形成してあり、この絶縁層によ
り裏面部材のアルミニウムフィルムとフレームは完全に
絶縁されている。
The panel consisting of the above-mentioned cover glass 1, resin 4 enclosing the element 2, and back member 5 is fixed at its peripheral edge to an aluminum frame 9 via a butyl rubber sealant 8. In this example, the frame 9 is An insulating layer 10 is formed on the inner surface by applying a fluororesin paint and drying and curing at room temperature or 60 to 100"C, and this insulating layer completely insulates the aluminum film of the back member and the frame. There is.

上記の絶縁層は、塗料に代えポリエステル、シリコーン
樹脂等のテープをシリコーン系粘着剤やアクリル系粘着
剤によりフレームに接着して形成してもよい。
The above insulating layer may be formed by adhering a tape made of polyester, silicone resin, etc. to the frame using a silicone adhesive or an acrylic adhesive instead of paint.

このようにして形成された本発明による太陽電池モジュ
ールは、絶縁耐圧が優れているため、大電力発電用シス
テムに用いることができ、極めて信頼性の高いものであ
る。また、ジレームと太陽電池パネルが完全に絶縁され
ているため、太陽電池モジー−ル設置用架台又はフレー
ムをアース(接地)すれば、人体が架台又はフレームに
接触しても感電事故は生じないため、極めて安全性が7
1\−;゛ 高い。
The solar cell module according to the present invention formed in this way has excellent dielectric strength, so it can be used in a large power generation system and is extremely reliable. In addition, since the solar cell module and the solar panel are completely insulated, if the solar cell module installation stand or frame is grounded, electric shock will not occur even if a human body comes into contact with the stand or frame. , extremely safe 7
1\-;゛Expensive.

発明の効果 以上のように、本発明によれば、絶縁耐圧が極めて高く
、安全性、長期信頼性に優れた大電力発電用太陽電池モ
ジー−ルを得ることができる。
Effects of the Invention As described above, according to the present invention, it is possible to obtain a solar cell module for large power generation that has an extremely high dielectric strength and is excellent in safety and long-term reliability.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の実施例の太陽電池モジー−ルの要部を
示す断面図、第2図はその裏面部材の拡大断面図である
。 1・・−カバーガラス、2・・・−・・太陽電池素子、
3・・・・・リード線、4・−・・・樹脂、5・・・・
・・裏面部材、6・・・・・樹脂フィルム、7・・・・
・・アルミニウムフィルム、8−・・・シーリング材、
9・・・・・フレーム、1o−−・絶縁層。 代理人の氏名 弁理士 中 尾 敏 男 ほか1毛彫 
1 図
FIG. 1 is a cross-sectional view showing the main parts of a solar cell module according to an embodiment of the present invention, and FIG. 2 is an enlarged cross-sectional view of its back member. 1...-Cover glass, 2...-Solar cell element,
3... Lead wire, 4... Resin, 5...
... Back member, 6... Resin film, 7...
・・Aluminum film, 8-・・Sealing material,
9...Frame, 1o--Insulating layer. Name of agent: Patent attorney Toshio Nakao and 1 other person
1 figure

Claims (1)

【特許請求の範囲】 直列又は直並列に結線した太陽電池素子を樹脂中に封入
固定し、前記樹脂の受光面に透明部材。 非受光面に金属フィルムあるいは金属フィルムと樹脂フ
ィルムの積層体を設置した太陽電池モジュールパネルと
、前記パネル周辺に設置したフレームを備え、前記モジ
ュールパネルとフレーム間ニ絶縁部材を設置したことを
特徴とする太陽電池モジュール。
[Scope of Claims] Solar cell elements connected in series or in series and parallel are sealed and fixed in a resin, and a transparent member is provided on the light-receiving surface of the resin. It is characterized by comprising a solar cell module panel in which a metal film or a laminate of a metal film and a resin film is installed on a non-light-receiving surface, a frame installed around the panel, and an insulating member installed between the module panel and the frame. solar cell module.
JP57183969A 1982-10-19 1982-10-19 Solar battery module Pending JPS5972778A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57183969A JPS5972778A (en) 1982-10-19 1982-10-19 Solar battery module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57183969A JPS5972778A (en) 1982-10-19 1982-10-19 Solar battery module

Publications (1)

Publication Number Publication Date
JPS5972778A true JPS5972778A (en) 1984-04-24

Family

ID=16144987

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57183969A Pending JPS5972778A (en) 1982-10-19 1982-10-19 Solar battery module

Country Status (1)

Country Link
JP (1) JPS5972778A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5578142A (en) * 1994-07-07 1996-11-26 Sunstar Engineering Inc. Solar-cell module and process for producing the same
US7371961B2 (en) 2002-03-25 2008-05-13 Sanyo Electric Co., Ltd. Solar cell module
WO2009037962A1 (en) * 2007-09-18 2009-03-26 Nitto Denko Corporation Sealing member for solar cell panel and solar cell module
CN101490852A (en) * 2006-05-19 2009-07-22 索林塔有限公司 Hermetically sealed nonplanar solar cells

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5578142A (en) * 1994-07-07 1996-11-26 Sunstar Engineering Inc. Solar-cell module and process for producing the same
US7371961B2 (en) 2002-03-25 2008-05-13 Sanyo Electric Co., Ltd. Solar cell module
CN101490852A (en) * 2006-05-19 2009-07-22 索林塔有限公司 Hermetically sealed nonplanar solar cells
WO2009037962A1 (en) * 2007-09-18 2009-03-26 Nitto Denko Corporation Sealing member for solar cell panel and solar cell module
JP2009071233A (en) * 2007-09-18 2009-04-02 Nitto Denko Corp Sealing material for solar battery panel, and solar battery module
JP2013138246A (en) * 2007-09-18 2013-07-11 Nitto Denko Corp Solar cell module
JP2014112703A (en) * 2007-09-18 2014-06-19 Nitto Denko Corp Seal material for solar cell panel and solar cell module

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