JPS58180070A - Solar battery module - Google Patents

Solar battery module

Info

Publication number
JPS58180070A
JPS58180070A JP57064285A JP6428582A JPS58180070A JP S58180070 A JPS58180070 A JP S58180070A JP 57064285 A JP57064285 A JP 57064285A JP 6428582 A JP6428582 A JP 6428582A JP S58180070 A JPS58180070 A JP S58180070A
Authority
JP
Japan
Prior art keywords
solar cell
panel
module
frame
sealing material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP57064285A
Other languages
Japanese (ja)
Inventor
Kuniyoshi Omura
尾村 邦嘉
Hiroyuki Kitamura
北村 外幸
Mikio Murozono
幹夫 室園
Yutaro Kita
祐太郎 北
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP57064285A priority Critical patent/JPS58180070A/en
Publication of JPS58180070A publication Critical patent/JPS58180070A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10761Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Landscapes

  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

PURPOSE:To increase the dielectric withstand voltage of the titled solar battery module by a method wherein the circumferential end face of a panel is sealed using a sealing material, a frame is fixed by adhesion on a panel, and PVB resin and the outside air is completely shut off. CONSTITUTION:The circumferential end face of the solar battery module is entirely covered by a sealing material 2, and the PVB resin sheet 4 and the outside air are completely shut off. After the sealing material 2 has been applied on the circumferential part of a module panel, the frame 1 is inserted in the module panel, and the frame 1 and the module panel are fixed, thereby enabling to increase a dielectric withstand voltage by completely shutting off the entrance of vapor, oxygen and the like into the PVB resin and to obtain the reliability of long duration.

Description

【発明の詳細な説明】 本発明は、太陽電池モジー−ルの構造に関するものであ
る。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to the structure of a solar cell module.

従来、太陽電池の用途は、僻地用独立電源が主体であっ
た。したがって太陽電池出力も数十ワットのものが中心
であり、太陽電池使用地域もごく限られた範囲であった
だめ、生産量もごくわずかであった。
Conventionally, solar cells have been mainly used as an independent power source for remote areas. Therefore, the output of solar cells was mainly in the tens of watts, the areas where solar cells were used were very limited, and the amount of production was very small.

しかし、昨今太陽電池のコスト低下とともに、応用範囲
が大幅に広がり、その中でも、大電力用大型太陽電池モ
ジュールに対する需要が高脣り、大型モジュールの量産
化への検討が急ピッチで進められている。
However, in recent years, as the cost of solar cells has declined, the range of applications has expanded significantly, and in particular, the demand for large solar cell modules for high power generation is extremely high, and studies on mass production of large modules are progressing at a rapid pace. .

従来丑で太陽電池モジュールの透明充填材としては、シ
リコーン樹脂を中心としだ熱硬化性樹脂が数多く用いら
れて来た。しかし、低コスト、大型、量産化への要望が
強まる中で、シリコーン樹脂を中心とした熱硬化性樹脂
充填方式にかわって熱可塑性樹脂ノートを用いたラミネ
ート方式の太陽電池モジュールが、主流となりつつある
Conventionally, many thermosetting resins, mainly silicone resins, have been used as transparent fillers in solar cell modules. However, as the demand for low cost, large size, and mass production increases, laminated solar cell modules using thermoplastic resin notebooks are becoming mainstream, replacing thermosetting resin filling methods centered on silicone resin. be.

このラミネート方式の太陽電池モジー−ルにおいて、熱
可塑性樹脂ノートとして、現在最も一般に用いられてい
るのが、ポリビニルブチラール(PVB )樹脂シート
である。このPVB樹脂シートは、光透過率、耐紫外線
性能が優れており、価格もシリコーン樹脂より安価であ
るため、太陽電池モジー−ル用充填材として極めて優れ
た樹脂であるが、吸水性が高く、樹脂中の水分濃度の増
加により、他の部材との接着性能が低下する性質を保持
していることが問題であった。そこで、従来までは、第
1図に示すように、光受光面にカバーガラス6、受光面
とは反対面にアルミニウムシート3を設置し、PVB樹
脂4をガラス6、アルミニウム7−ト3の両部材ではさ
み込む事により、PVBII脂4と外気とを遮断し、P
VBPM脂4の外気からの水分の吸収を防止することが
なされたつしかしながら、第1図のモジー−ル構造では
 モジー−ル周辺エツジ部10は外気と接触しているた
め、長期間モジュールを屋外に放置すると、モジー−ル
周辺エツジ部10よりPVB倒脂4は水分を吸収し、ガ
ラス5−PVB樹脂4間の剥離及び太陽電池素子5の腐
食等が生じた。
In this laminated solar cell module, the most commonly used thermoplastic resin notebook at present is a polyvinyl butyral (PVB) resin sheet. This PVB resin sheet has excellent light transmittance and UV resistance, and is cheaper than silicone resin, making it an extremely excellent resin as a filler for solar cell modules. The problem has been that the adhesive performance with other members decreases due to an increase in the water concentration in the resin. Therefore, conventionally, as shown in FIG. 1, a cover glass 6 was installed on the light-receiving surface, an aluminum sheet 3 was installed on the opposite surface to the light-receiving surface, and the PVB resin 4 was applied to both the glass 6 and the aluminum 7-sheet 3. By sandwiching it between the members, PVBII fat 4 and the outside air are cut off, and P
Although efforts have been made to prevent the VBPM oil 4 from absorbing moisture from the outside air, in the module structure shown in FIG. When left alone, the PVB resin 4 absorbed moisture from the module peripheral edge portion 10, causing peeling between the glass 5 and the PVB resin 4 and corrosion of the solar cell element 5.

さらに同構造のモジュールでは、モジー−/し周辺エツ
ジ部1oのPVB樹脂4が外気と接触しているために、
長期間のうちにPVB樹脂4が大気中の酸素により酸化
されて変色劣化する現象が見られた。
Furthermore, in a module with the same structure, since the PVB resin 4 of the peripheral edge part 1o of the module is in contact with the outside air,
A phenomenon was observed in which the PVB resin 4 was oxidized by oxygen in the atmosphere and discolored and deteriorated over a long period of time.

なお、図中1はフレーム、7は複数の太陽電池素子を接
続するリード線を示す。
In addition, in the figure, 1 indicates a frame, and 7 indicates a lead wire that connects a plurality of solar cell elements.

まだ、同構造のモジー−ルを大電力発電用システムに用
いると、裏面のアルミニウムシート3と太陽電池素子5
との間にリーク電流が流れ、PvB樹脂4が焦げる事故
が多発していたO この原因については、現在まで詳細に調べられた結果、
つぎの事が明らかとなった○ すなわち、大電力発電を行なうシステムにおいては、送
電に伴う電力ロスを少なくするために、高電圧低電流方
式の発電が一般に行なわれている。
However, when a module with the same structure is used in a large power generation system, the aluminum sheet 3 on the back side and the solar cell element 5
A leakage current flows between the
The following has become clear: In systems that generate large amounts of power, high-voltage, low-current power generation is generally used to reduce power loss associated with power transmission.

電システムにおいては、この高電圧低電流方式の発電が
一般に採られている。したがって、太陽電池モジー−ル
は、当然直列に連結される。このため同一プレイに多数
のモジー−ルを直列結線させた場合、アレイ又はフレー
ム1が高電圧に帯電する危険性は十分あり得る。
In electric power systems, this high-voltage, low-current method of power generation is generally adopted. Therefore, the solar cell modules are naturally connected in series. Therefore, when a large number of modules are connected in series in the same play, there is a considerable risk that the array or frame 1 will be charged with a high voltage.

第1図に示すようにフレーム1と裏面のアルミニウムノ
ート3との絶縁がなされていないと、フレーム1が高電
圧に帯電すれば、裏面のアルミニウムシート3も高電圧
に帯電し、太陽電池素子5と裏面ノアルミニウムシート
3との間にリーク電流が流れ、上記事故が発生する危険
性は十分にある。
As shown in FIG. 1, if the frame 1 and the aluminum notebook 3 on the back side are not insulated, if the frame 1 is charged to a high voltage, the aluminum sheet 3 on the back side will also be charged to a high voltage, and the solar cell element 5 There is a sufficient risk that a leakage current will flow between the aluminum sheet 3 and the rear aluminum sheet 3, and the above-mentioned accident will occur.

従来まで、この様な事故を防止するため、フレーム1に
アルマイト処理等を行なったものもあるが、アルマイト
処理では、1ooov以上の絶縁耐圧は不可能であった
Conventionally, in order to prevent such accidents, some frames 1 have been subjected to alumite treatment, etc., but with alumite treatment, it has been impossible to achieve a dielectric strength voltage of 100V or higher.

本発明は、これらの問題を解決するために成されたもの
であり、さらに具体的に云えば、太陽電池モジュールパ
ネル周辺部をシール材でシールすることによりPVB樹
脂と外気とを完全に遮断し、さらに同シール材により、
太陽電池モジュール・(ネルとフレームとを接着固定す
るとともに両者を完全絶縁することによりモジー−ルの
絶縁耐圧を高くし、高信頼性の太陽電池モジュールを提
供するものである。
The present invention has been made to solve these problems, and more specifically, by sealing the periphery of the solar cell module panel with a sealing material, the PVB resin is completely isolated from the outside air. Furthermore, with the same sealing material,
Solar cell module (By adhesively fixing the flannel and frame and completely insulating them both, the dielectric strength of the module is increased, and a highly reliable solar cell module is provided.

以下、本発明について図面とともに詳細に説明する。Hereinafter, the present invention will be explained in detail with reference to the drawings.

本発明は、太陽電池モジュールパネルにフレームを取り
付ける構造に関し、同パネル周辺端面のPVB樹脂を外
気から遮断し、かつ同)(ネル裏面のアルミニウムシー
トとフレームとの電気的絶縁を保持できるように、同パ
ネルの裏面周辺部をシール材でシールしてフレームを取
り付ける事を主たる特徴とする。
The present invention relates to a structure for attaching a frame to a solar cell module panel, in which the PVB resin on the peripheral edge of the panel is isolated from the outside air, and the electrical insulation between the aluminum sheet on the back side of the panel and the frame is maintained. The main feature is that the frame is attached by sealing the back side of the panel with a sealant.

第2図は、本発明の一実施例を示している。FIG. 2 shows an embodiment of the invention.

図中1はアルミニウムフレーム、2はシール材、3は裏
面のアルミニウムシート、4はPVB樹脂(シート)、
5は太陽電池素子、6はカッ(−ガラス、7は素子6を
つなぐリード線、11はフレームの溝である。シール材
2は、太陽電池モジーールの周辺端面を完全に覆ってお
り、PVB樹脂シート4と外気とを完全に遮断している
In the figure, 1 is an aluminum frame, 2 is a sealing material, 3 is an aluminum sheet on the back side, 4 is a PVB resin (sheet),
5 is a solar cell element, 6 is a glass, 7 is a lead wire connecting the element 6, and 11 is a groove in the frame. The sealing material 2 completely covers the peripheral end face of the solar cell module, and is made of PVB resin. The seat 4 and the outside air are completely shut off.

この実施例の中で示したシール材2は、水蒸気、酸素等
の気体透過率が低く、かつ絶縁耐圧の高いものが望まし
い。その数例をあげると、ウレタン樹脂、ブチルゴム、
ポリサルファイド樹脂、ンリコーン樹脂等がある。上記
材質のシール材は、いずれも本発明で要求される性能を
十分布しており、長期信頼性を要求される太陽電池モジ
ュールの構成部材としても、十分な特性を有している。
The sealing material 2 shown in this embodiment is preferably one that has low gas permeability for water vapor, oxygen, etc., and high dielectric strength. To name a few, urethane resin, butyl rubber,
There are polysulfide resins, licorice resins, etc. All of the sealing materials made of the above-mentioned materials sufficiently exhibit the performance required by the present invention, and have sufficient characteristics as constituent members of solar cell modules that require long-term reliability.

このシール材2のモジュールパネル周辺部への取り付は
方法には、つぎの2つの方法があり、どちらの方法を用
いても良い。
There are two methods for attaching the sealing material 2 to the periphery of the module panel, either of which may be used.

すなわち、シール材2をモジュールパネル周辺部に塗り
付けた後、フレーム1をモジュールパネルにはめ込み、
フレーム1とモジュールパネルとを固定する方法と、フ
レーム1の溝11に予め/−ル材21I入1.、モジュ
ールパネルをフレームにはめ込み、フゝレーム1とモジ
ュールパネルとを固定する方法である。またモジー−ル
構造は第2図の裏面アルミニウムシート3にかえて、雨
水によるフレーム1との導通を防ぐ目的で、第3図に示
すように、樹脂ノート8/アルミニウム/−ト9/樹脂
シート8の順にラミネートした構造の裏面シートを用い
ても良い。
That is, after applying the sealant 2 to the periphery of the module panel, the frame 1 is fitted into the module panel,
1. How to fix the frame 1 and the module panel; This is a method of fitting the module panel into the frame and fixing the frame 1 and the module panel. In addition, instead of the back aluminum sheet 3 shown in Fig. 2, the module structure is made of resin notebook 8/aluminum/metal 9/resin sheet, as shown in Fig. 3, in order to prevent electrical conduction with the frame 1 due to rainwater. A back sheet having a structure laminated in the order of 8 may also be used.

なお9にはピンホールの無いアルミニウムシート捷だは
フィルムが好ましい。
Note that 9 is preferably an aluminum sheet or film without pinholes.

このようにして形成された本発明による太陽電池モジュ
ールは (1)モジュール周辺部からのPVB樹脂への水分の浸
入が無くなり、太陽電池モジュールの長期信頼性が増大
した。
The solar cell module according to the present invention formed in this manner has (1) no moisture infiltration into the PVB resin from the module periphery, and the long-term reliability of the solar cell module is increased;

(2)モジュール周辺部が外気と遮断されるため、PV
EI脂の酸化変色が無くなり、光透過率の低下が防止さ
れた。
(2) Since the area around the module is isolated from the outside air, the PV
Oxidative discoloration of the EI fat was eliminated, and a decrease in light transmittance was prevented.

(3)  /−#材に、J:リフレームとモジュールパ
ネルとが完全に絶縁されるため、太陽電池モジュールの
絶縁耐圧が向上した。
(3) /-# material, J: Since the reframe and the module panel were completely insulated, the dielectric strength of the solar cell module was improved.

等の利点を数多く持っている。It has many advantages such as

以上に説明したよOに、本発明によれば外気からPVB
[脂への水蒸気、酸素等の浸入が完全に遮断されて絶縁
耐圧が高く、長期信頼性のあるすぐれた太陽電池モジュ
ールが提供できる。
As explained above, according to the present invention, PVB from outside air is
[The infiltration of water vapor, oxygen, etc. into the fat is completely blocked, and an excellent solar cell module with high dielectric strength and long-term reliability can be provided.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、従来までの太陽電池モジー−ルの断面構造を
示す図、第2図、第3図は本発明の実施例における太陽
電池モジュールの断面構造を示す図である。 11101+@・フレーム、2拳Φ・・・・シール材、
3・・・・・・アルミニウムシート、41I・・、、、
 P V B樹脂、5・・・・・・太陽電池素子、6・
・・・・・カバーガラス、7・・・・・・リード線、8
・・・・・・樹脂シート、9・・・・・・ピンホールの
無いアルミニウムシートまたはフィルム。。
FIG. 1 is a diagram showing a cross-sectional structure of a conventional solar cell module, and FIGS. 2 and 3 are diagrams showing a cross-sectional structure of a solar cell module in an embodiment of the present invention. 11101+@・Frame, 2 fist Φ...Sealing material,
3... Aluminum sheet, 41I...
P V B resin, 5... Solar cell element, 6.
...Cover glass, 7...Lead wire, 8
... Resin sheet, 9 ... Aluminum sheet or film without pinholes. .

Claims (2)

【特許請求の範囲】[Claims] (1)入射光面側に設置した上部透明部材と、入射光面
とは反対側に設置した裏面部材との間隙に、両部材を接
着一体化する透明樹脂層を設け、この透明樹脂層中に1
個又は直列若しくは並列に接続された複数個の太陽電池
素子を封入固定した太陽電池パネルであって、パネル周
辺端面をシール材によりシールするとともにこのシール
材によりフレームをパネルに接着固定したことを特徴と
する太陽電池モジュール。
(1) A transparent resin layer is provided in the gap between the upper transparent member installed on the side of the incident light surface and the back member installed on the side opposite to the incident light surface, and the transparent resin layer is bonded and integrated with the two members. to 1
A solar cell panel in which a plurality of solar cell elements connected individually, in series, or in parallel are enclosed and fixed, and the peripheral end face of the panel is sealed with a sealing material, and the frame is adhesively fixed to the panel using this sealing material. solar cell module.
(2)  上記シール材として、ブチルゴム、ウレタン
樹脂、ポリサルファイド樹脂及びシリコーン樹脂からな
る群の少なくともいずれか1つを用いたことを特徴とす
る特許請求の範囲第1項に記載の太陽電池モジーール1
.。
(2) The solar cell module 1 according to claim 1, wherein at least one of the group consisting of butyl rubber, urethane resin, polysulfide resin, and silicone resin is used as the sealing material.
.. .
JP57064285A 1982-04-16 1982-04-16 Solar battery module Pending JPS58180070A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57064285A JPS58180070A (en) 1982-04-16 1982-04-16 Solar battery module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57064285A JPS58180070A (en) 1982-04-16 1982-04-16 Solar battery module

Publications (1)

Publication Number Publication Date
JPS58180070A true JPS58180070A (en) 1983-10-21

Family

ID=13253805

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57064285A Pending JPS58180070A (en) 1982-04-16 1982-04-16 Solar battery module

Country Status (1)

Country Link
JP (1) JPS58180070A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61295673A (en) * 1985-06-24 1986-12-26 Mitsubishi Electric Corp Photoelectric convension device
US5578142A (en) * 1994-07-07 1996-11-26 Sunstar Engineering Inc. Solar-cell module and process for producing the same
EP0855750A1 (en) * 1997-01-21 1998-07-29 Canon Kabushiki Kaisha Junction box for a solar cell module

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61295673A (en) * 1985-06-24 1986-12-26 Mitsubishi Electric Corp Photoelectric convension device
US5578142A (en) * 1994-07-07 1996-11-26 Sunstar Engineering Inc. Solar-cell module and process for producing the same
EP0855750A1 (en) * 1997-01-21 1998-07-29 Canon Kabushiki Kaisha Junction box for a solar cell module
US6127622A (en) * 1997-01-21 2000-10-03 Canon Kabushiki Kaisha Solar cell module

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