JPS5952107B2 - Support plate for the winding body - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a support plate for a spool used when a plurality of spools are stacked in multiple stages and packed in a box-like object.

Generally, in order to transport a spool wound by a yarn processing device (e.g. spinning machine, drawing/twisting machine, drawing/false twisting machine, etc.) to a subsequent process (particularly to another factory located in a remote location) or to a shipping destination, A plurality of the above-mentioned thread bodies (usually 4 to 8 threads) are placed in a cardboard box or wooden box.
All items are packaged together.

However, in such packaging, the surface of the spool is easily damaged by impact, and the spool is relatively large in diameter and heavy. The thread bodies were loaded in only one layer in the cardboard box or wooden box. For this reason, such packaging has the drawback of increasing the cost of packaging materials per spool, and when loading it onto a means of transportation such as a truck or freight car, it is placed on a pallet so that it can be easily handled by means of transport such as a forklift. However, this method has the disadvantage that it requires a palletizing process in which a large number of the cardboard boxes or wooden boxes are stacked in multiple tiers. In view of these drawbacks, the inventors of the present invention have developed a method for packaging yarn that is inexpensive in packaging cost and that does not require palletizing, etc., to be used when a plurality of yarn bodies are stacked in multiple stages inside a box-like object. The present invention was arrived at as a result of intensive research into providing a support plate for the body. Until the support cap of the winding body having a flange at approximately the center of the approximately spherical body or the end face of the approximately hemispherical body reaches each round hole in the plate-like body having a plurality of round holes until the flanges come into contact with the plate-like body. The support cap is a support plate for the inserted spool, and the support cap is made up of two hollow hemispheres each having a flange on the end face, the flange portions of which are glued together, and one hemisphere has a micro protrusion on the flange. The hemisphere at the other end has a microhole in the flange portion into which the microprotrusion is fitted, and the microhole and the microprotrusion are engaged with each other. It is a support plate.

Hereinafter, the present invention will be explained with reference to the drawings.

Figures 1a and b are perspective views showing one embodiment of a support cap and a plate-like body for producing a support plate for a wound body according to the present invention, respectively, and Figures 2a and b are shown in Figure 1. FIG. 3 is a cross-sectional explanatory view showing a state in which a support cap is attached to a plate-shaped body for the middle part and the bottom part, respectively, and FIG. FIG. 2 is a perspective explanatory view showing one embodiment of a packaging device for creating a package of thread bodies. First, the support plate of the wound body according to the present invention]
is composed of a support cap 11 and a plate-like body 12.

Here, the support cap 11 has a pair of minute holes 112 in a flange portion 111 as shown in FIG. Lower support cap] 1a, and a cylindrical portion 113'' having a microprotrusion 114 corresponding to the pair of microholes 112 on the flange portion 11'' and having an outer diameter approximately equal to the inner diameter of the upper portion of the bobbin in the thread body. and an upper support cap 11b. Of course, if the inner diameter of the bobbin in the thread body is the same in both the upper and lower parts,
The lower support cap 11a and the upper support cap]
It can be used interchangeably with 1b. Further, both the lower support cap 11a and the upper support cap 11b have a flat portion 115 and a through hole 116 at the top. The flat portion 115 is provided to increase stability when the support plates of the wound body according to the present invention are laminated, and the through hole 116 is provided when storing the support cap 11 or as a partition plate to be described later. A positioning fixing rod (not shown) is used to more accurately position the support plate 1 on the supply table.
It is provided for inserting. Moreover, the plate-shaped body 12
As shown in FIG. 1b, these are squares that are inserted into the box-like object described later with some margin, and they are arranged in a regular grid pattern with four in one row, and the support caps are arranged in a regular grid pattern. The plate-shaped body 12 is made of a material such as styrofoam or other synthetic resin, and has a hole] 21 with a diameter slightly smaller than the outer diameter of the cylindrical portion 1]3 (or 1]3'') in the cylindrical portion 11. Here, the support plate 1 placed at the lowest part of the box-like object has the lower support cap 11 inserted into the hole 121 in the plate-like object 12.
It is created by inserting only a.

At this time, the hole]21 is slightly smaller than the outer diameter of the cylindrical portion 1]3 in the lower support cap 11a, and
Since it has some elasticity, it can be easily supported only by the above-mentioned insertion operation (a partial cross section in such a state is shown in Fig. 2b).
). Further, the support plate 1 placed on the top of the box-like object is created in the same manner as described above by inserting only the upper support cap 1]b into the hole 121 in the plate-like body 12. . At this time, the lower support cap 11a
Even if there is a slight difference between the outer diameter of the cylindrical portion 113 in the upper support cap 11b and the outer diameter of the cylindrical portion 13'' in the upper support cap 11b, the hole 12 ] may have the same diameter, and the same plate-like body 12 as in the support plate 1 placed at the lowermost part described above can be used. The support plate placed on the lower support cap] 1a
The upper support cap 1]b is inserted into the micro hole 112 in
Insert the microprotrusion 114 in and both flanges 111
and 11]'' with adhesive applied and joined,
Hole in plate-shaped body 12] Upper support cap 11 in 21
It is made in the same manner as described above by inserting the joined lower support cap 11a (a partial cross section in such a state is shown in FIG. 2a). Next, a third example of a winding body packaging device using the support plate 1 created as described above will be described.
This will be explained using figures.

A feeder 6 and a partition plate feeder 7 that move while being controlled by a drive motor 4 and a drive control device 5 are installed on the rail 3 supported by the columns 2 and 2''. An upright machine 8 is installed below one end of the rail 3, and a pallet lifting device 9 is installed below the center of the rail 3.A pallet lifting device 9 is installed near the pallet lifting device 9. A roller conveyor 14 continuous to the conveyor belt 3 for transferring the box-like object 10 to the device 9 is installed in a direction perpendicular to the rail 3.Furthermore, below the other end of the rail 3, the A partition plate supply table 15 loaded with a large number of supporting plates is installed, and the partition plate supply machine 7 is operated so that the uppermost partition plate 1 on the partition plate supply table 5 is always in a fixed position. A slider 14 that moves up in conjunction with the slider 14 is installed on the support 2.Here, when loading the winding bodies in four stages as in this embodiment, the partition plate supply table 15 has the support plate for the lowermost portion as described above. One set includes support plates 1 for the middle part 1 and support plates 1 for the top part (of course, in the set, the support plate 1 for the bottom part placed on the bottom part of the box-like object 10 is the top support plate 1). A plurality of sets of support plates 1 are then loaded onto the transport cart 17 in the above-mentioned packaging device (in this embodiment, four stages each with four pieces per stage). A brief description will be given of the operation of carrying the wound bodies 18 into the box-like object 10 alternately with the support plate 1 according to the present invention to create a package of the wound bodies.

First, the transport cart 17 loaded with the spool 18 is carried to the front of the upright machine 8, and the box-shaped object 10 is placed on the end of the transport belt 11. The upright machine 8 takes out a predetermined number of thread bodies 18 (8 pieces for two stages in this embodiment) from the transport cart 17 and waits at the top in a vertical and upward position. (Such a state is shown by a two-dot chain line in FIG. 3). At this time, if necessary, the interval between the spools 18 in the row direction may be changed to the narrow interval used during packaging, and the spools 18 that have been loaded at an angle on the transport cart 17 may be changed once to the horizontal direction. Furthermore, operations such as changing the vertical direction are performed. Further, the box-like object 10 is conveyed onto the pallet lifting device 9 by a conveyor belt 11, and is raised and lowered in conjunction with the operations of the feeder 6 and the partition plate feeder 7.
That is, the partition plate feeder 7 that first gripped the support plate 1 for the lowest part moves above the box-like object 10, and at the same time as the pallet lifting device 9 raises the box-like object 10, the gripped support plate 1 After lowering the plate 1, the grip on the support plate 1 is released. Next, the partition plate feeder 7 is moved to the partition plate supply stand 15.
At the same time, the feeder 6 holding the thread body 16 waiting at the top of the upright machine 8 is moved to the box-like object 10.
In order to move it upward, the pallet lifting device 9 lowers the box 10 once. After the feeder 6 moves onto the box-like object 10, the pallet lifting device 9 raises the box-like object and at the same time lowers the gripped spool 18, and then releases the grip on the spool 18. . Hereinafter, while the partition plate feeder L operates only once for the two operations of the feeder 6, the pallet lifting device 9 moves the box-like object 10 up and down. The thread bodies 18 are stacked in multiple stages with the support plate 1 interposed therebetween. Of course, the thread body 18
The bobbin has its lower and upper parts supported by support plate 1, respectively.
It is inserted into and fixed to the lower support cap 11a and the upper support cap 11b. By repeating the above operations, four stages of thread bodies 1 are placed on the box-like object 10.
8 and the support plate 1 for the uppermost part is placed on the uppermost part, the pallet lifting device 8 descends to the lowermost end and places the box-like object 10 on the conveyor belt 13 again. .

As a result, the box-like object 10 is transferred from the pallet lifting device 9 to the roller conveyor 14. Here, after manually pressing and fixing the uppermost support plate,
An upper box body 19 made of cardboard or the like having an inner diameter approximately equal to the outer diameter of the box-like object 10 covers the upper two stages of the thread bodies 16 stacked by the above-described operation. After that, the upper box body 19
The space between the box-like object 10 and the box-like object 10 is sealed with a seal tape 20, and the box-like object 10 is bound and packed using a band-like object 21. In such a package, a very large number of thread bodies 18 are stacked, and since the box-like product 10 has a gap provided by a gap member 102 provided at the bottom of the box-like product 101, it can be carried on a forklift as it is. It is directly loaded onto a transport means such as a freight car or a truck using a transfer means such as the above. In this embodiment, the winding bodies are stacked in four stages with 16 winding bodies in each stage, but it goes without saying that the form can be changed appropriately as necessary, and the winding bodies of the present invention can be made by this. It goes without saying that the shape of the support plate for the thread body may be changed as appropriate.

Further, in this embodiment, two microprotrusions or two microholes are provided on the flange surface, but it goes without saying that the number can be changed as appropriate. As explained above, according to the present invention, the support cap for the spool is composed of two types of caps having microprotrusions and corresponding microholes, which are fitted together and pasted together. It can be easily produced without causing mutual displacement, and furthermore, since there is no displacement between the upper and lower caps of the plate-shaped body, the wound bodies can be securely and easily fixed and stacked.

For this reason, it is possible to stack a large number of wound bodies in multiple stages with good stability, and since the upper and lower ends are securely fixed at this time, it is extremely stable against shocks during transportation. .

[Brief explanation of the drawing]

Figures 1a and b are perspective views showing one embodiment of a support cap and a plate-like body for producing the support plate according to the present invention, respectively, and Figures 2a and b are perspective views of the plate-like body shown in Figure 1. FIG. 3 is a cross-sectional explanatory view showing the state in which the support caps are attached, respectively, for the middle part and the lowest part, and FIG. FIG. 1 is a perspective explanatory view showing one embodiment of a packaging device for creating a packaged item. 11... Support cap, 111, 11 "...
...Flange part, 112...Minute hole, 114
・・・・・・Minute protrusion, 115 ・・・Flat part, 1
2...Plate body.

Claims (1)

[Claims] 1. The support cap of the thread body having a flange on the substantially middle part of a substantially spherical body or the end face of a substantially hemispherical body is inserted into each round hole in a plate-like body having a plurality of round holes. The supporting plate is a support plate for the wound spool that is inserted until they make contact, and the support cap is made up of two hollow hemispheres each having a flange on the end face, the flange portions of which are adhered to each other, and one hemisphere is attached to the flange portion. The hemisphere on the other side has a micro-hole in which the micro-protrusion fits into the flange, and the micro-hole and the micro-protrusion are engaged with each other. Support plate of the thread body.