JPS5938300A - Device for coloring letters or patterns as well as forming solid soap at one time - Google Patents

Abstract

(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

[Detailed Description of the Invention] Conventionally, various devices have been developed for producing bar soap with colored letters or drawings for the purpose of using bar soap as an advertising medium or increasing the product value. However, since they are manufactured through various processes using separate processing equipment in addition to the predetermined processes of the conventional bar soap production line, they are expensive and have the drawback of significantly reducing their practical value.

Therefore, the present invention attempts to produce colored bar soap at low cost by engraving characters or patterns while being colored at the same time as the molding process in the conventional bar soap production line. That is.

To explain the present invention based on the drawings, the colored piece 9' is a small piece made of air-permeable sintered material or air-permeable synthetic resin, and one side has letters or patterns engraved on the solid soap. 1, the surface to be colored is left breathable, and the other surface that is not colored, that is, the bold line portion 100 shown in FIGS. 1 and 3. The surface is re-sintered or welded with finely powdered metal or finely powdered synthetic resin, etc. to eliminate air permeability, and a plurality of small holes are provided on the opposite side of the small piece of the sintered metal or synthetic resin. A groove 20 communicating with the small hole
will be established.

A colored piece 9 is placed on the molding surface of a press mold 8 made of a non-porous material.
Create a shallow groove that matches the shape of the periphery of the core. Add a colored piece 9 to the shallow groove.
' is fitted, and the inner core ((direction is the one that bored the pigment injection hole 19, the end of which communicates with the colored piece 9'f! 20, and the joint at the inlet end of the pigment injection hole 190). Screw in 11,
The ultrasonic vibrator 7 is partially mounted on the back of the press 8, and a shock absorber 3 made of rubber or the like is interposed between the base plate 1 and the ultrasonic vibrator 7 so as to be attached to the press body 12. The bolt 2 into which the tubular buffer body 4 is inserted and the buffer washer 5 are all integrated with the base plate 1 in a vibration-proof manner. Press slider 13 K press mold 8 is installed as an upper mold, press mold 8' is installed as a lower mold on press body 12, and the pipe connected to the pigment tank 6 passes through the magnetic pulp 23 and separates the hose and h'. It is connected to the joints 11 and 11' of the upper press die 8 and the lower press die 8'.

Switch box 18 secondary cord '1ent limit,
Connect the cord 21 to the magnet node (loop η), connect the other wooden cord to the ultrasonic transmitter 14, and connect the two cords 2 coming from the ultrasonic transmitter holder.
2.22' is connected to the ultrasonic transducers 7 and 7'.

Fill the pigment tank with pigment with good fluidity in advance, apply a constant pressure of 4g to 4g using a known pump (1!71 not shown), and energize the switch box 18 from source code 7. In this case, the limit inch 14 is connected, but its circuit is kept open.When the material S is moved by a known conveying device by a predetermined distance of 1% tK and enters the forming process, the press slide The moving piece 13 moves downward together with the press upper mold 8 @ At the same time, the K115 moving piece 1
5 also move downward and press the head of limit switch 14.
- The circuit of the cord 16 is closed, the current is passed through the cords 21 and 27K [current flows, the magnetic pulp 23 is opened, and the pigment passes through the pipe 26 and the hose 24, 24' to the upper mold 8 and the lower mold 8'. It enters the inside and infiltrates up to the side surface of the convex part of the colored piece 9', and at the same time, the ultrasonic transmitter is activated, and the flow flows through the C1 cords 22 and 22' Ic-, and the ultrasonic transducer 7
and 7', both of them vibrate each other, and the soap material S is suppressed and molded while being subjected to slight vibrations, and a pattern such as the letter V is engraved by the convex part 9 of the colored bow, and at the same time the soap material S is convexed. The surface of the portion 9 is colored by the pigment infiltrated into the surface.

In the return process, when the press slider 13 rises and returns to its original position, the sliding piece 15 also returns to its original position, and the head of the limit switch 14 also returns, opening the cord 160 circuit and opening the cord 21. The electric current is cut off, the ultrasonic vibrators 7 and 7' stop vibrating, and the magnetic knob 23 and the supply of closed pigment also stop. Since this process is repeated and produced continuously, there is no need to set up a special process for coloring, so VTF is a molding device that can be used in a conventional production line! :By replacing the device with the device according to the present invention, colored bar soap can be mass-produced without reducing efficiency.

In addition, since slight vibrations occur in the molding process Ky>, even if a mold with deeper unevenness is used, a product with good separation and beautiful skin can be obtained, and the equipment cost can be extremely low.

[Brief explanation of drawings]

Fig. 1 is a partial front view of the present invention, Fig. 21vI is a plan view, Fig. 3 is a partial side view, Fig. 4 is a perspective view of a bar of soap, and Fig. 5 is a wiring and It is a system diagram of piping. 3, 4.5...Buffer rubber, 7...Ultrasonic vibrator 8...Press upper mold, 8'...
・Press lower mold, 9... Beak color piece, 12...
・Press body, 13... Press slider, 18.
···Switch box. 14...Limit switch, 23...Magnetic pulp, 6...Pigment tank, 28...
...Ultrasonic transmitter, S... Soap material patent applicant Yoshi 1) Yoshimasa No. 4 (and Procedural Amendment (voluntary) November 8, 1981 Commissioner of the Patent Office Kazuo Wakasugi 1, Display of the case 1982 Patent Application No. 148528 2, Name of the invention Device for coloring characters or patterns at the same time as forming a solid wafer 3, Person making the amendment Relationship to the case Patent applicant 4, Specification to be amended Full text 5, Contents of the amendment as shown in the attached document Description 1, Name of the invention Apparatus for coloring characters or patterns at the same time as forming a solid top can 2, Claim 1, Text or pattern on a solid top can using a press mold The material of at least the portion constituting the uneven portion provided for full engraving is made of a sintered metal with air permeability, synthetic resin with air permeability, etc. An apparatus for coloring characters or patterns at the same time as molding a solid jacket, characterized in that the press mold provided with colorant injection holes that reach the back surface of the concavo-convex portion having air permeability is attached to a press.2. The material constituting the part to be engraved and colored is a small piece made of breathable sintered metal or breathable synthetic resin, etc. At the same time as the forming of the solid jacket according to claim 1, characters or A device for coloring patterns. 3. A small piece made of breathable sintered metal or breathable synthetic resin has unevenness on one side with letters or patterns engraved on it, and a continuous pattern on the back side. A device for coloring characters or patterns at the same time as molding a solid object as described in claim 2, which has a plurality of grooves. 4. A small piece made of a sintered metal with air permeability or a synthetic resin with all air permeability is When engraving letters or patterns, a special feature is used to leave air permeability only on the surface that is to be colored on the uneven surface, and to make the other surfaces non-porous by closing the pores. ilI'I - Apparatus for coloring characters or patterns at the same time as forming a solid jacket according to claim 2 or 3. 5. The molding wing material of the press mold is made of non-porous metal or non-porous material. 6. A device for coloring characters or patterns at the same time as molding the solid jacket recited in claim 1, which is made of a polyurethane synthetic resin or the like.6. A solid material according to claim 5, wherein a groove is formed to match the shape of a peripheral edge of a small piece of synthetic resin or the like having A device that colors letters or patterns at the same time as forming the top of the press mold. 7. Sintered metal acid that has air permeability passes through the inner core of the V-shaped tube from the outside to the outside of the press mold, or a synthetic resin that has air permeability 7. An apparatus for coloring letters or patterns simultaneously with forming a solid jacket as claimed in claim 6, wherein a colorant injection hole is provided that communicates with a plurality of communicating grooves provided on the back surface of a small piece. 8. An apparatus for coloring characters or patterns at the same time as forming a solid can as claimed in claim 7, wherein a colorant tank is connected to the colorant injection hole of the press mold with a hose and a pipe. 9. An apparatus for coloring characters or patterns at the same time as molding a solid jacket according to claim 1, in which a vibrator is placed on the back side of a press mold. 10. The apparatus for coloring characters or patterns at the same time as forming a solid jacket as claimed in claim 9, wherein the vibrator attached to the press ff1- is an ultrasonic vibrator. 11. The press mold with the ultrasonic transducers mounted one on top of the other has a plate-shaped or tube-shaped rubber II8! between it and the press. An apparatus for forming a solid soap and coloring it with letters or patterns at the same time as claimed in claim 9 or 1O, which is attached with a moxibustion buffer interposed therebetween. 12. The device for coloring characters or patterns at the same time as forming a solid soap according to claim 8, wherein a magnetic valve is connected to a pipe connected to a colorant tank. 13. The device for coloring characters or patterns at the same time as forming a solid body according to claim 1, wherein a limit switch is attached to a part of the press body. 14. Claim 1 in which a sliding piece is attached to the press slider at a position corresponding to the head of the lJ Mitswitch.
A device for coloring characters or patterns at the same time as forming the bar soap as described in item 3. 3. Detailed Description of the Invention In the past, various devices have been developed for producing solid soap colored with letters or patterns for the purpose of using solid soap as gifts or advertising media, or for increasing the product value. All of these products are made by performing various processes in addition to the predetermined processes of the conventional bar soap production line using separate processing equipment, resulting in high costs, so their practical value fr
: It has the disadvantage of significantly lower performance. Therefore, the present invention provides a low-cost colored surface-shaped soap so that the characters or patterns are not colored at the same time as the molding process in the conventional bar soap production line. This is what we are trying to produce. To explain the present invention based on the drawings, the colored piece g is a small piece made of air-permeable sintered metal or air-permeable synthetic resin, and one side has letters or patterns on the solid soap. The surface on which the convex portion is formed and is to be colored remains breathable, and the other surface that is not colored, that is, the surface indicated by the thick line 10 in FIGS. 1 and 3, has a slight unevenness. Powdered metal or finely powdered synthetic resin is re-sintered or welded with gold to eliminate air permeability, and a number of small holes are formed on the opposite surface of the small piece of sintered metal or synthetic resin. A groove 20 is provided to communicate with the small hole. A colored piece 9 is placed on the molding surface of a press mold 8 made of a non-porous material.
Create a shallow groove that matches the shape of the periphery of the 9.
A coloring material injection hole 19 is bored from the outer surface of the press die 8 toward the inner core, and the end thereof communicates with the coloring material 20, and a joint 11 is formed at the inlet end of the cough coloring material injection hole 19. The ultrasonic vibrator 7 is stacked on the back of the press 8, and the shock absorber 3 made of rubber or the like is entirely interposed between the base 1 and the ultrasonic vibrator 7, which are screwed in and attached to the press body 12. Stack the cheap cushioning material 4.
The base plate 1 and the press die 8 are integrated with the bolt 2 and the buffer washer 5 in a vibration-proof manner. The press mold 8tl is attached to the press slider 13 as the upper mold, and the press mold 8' is attached to the press body 12 as the lower mold.The pipe 26 connected to the colorant tank 25 passes through the magnetic valve 23 and the hose 24.
and 24, and are connected to the joints 11 and 11' of the upper press die 8 and the lower press die 8'. The secondary cord 16 of the switch box 18 is connected to the limit switch 14, and the cord 21 is connected to the magnetic valve 23, and the other cord 27 is connected to the ultrasonic transmitter 2.
B VC connection, connect the two cords 22 and 22' coming out of the ultrasonic transmitter 28 to the ultrasonic vibrators 7 and 7'. Fill the viewing tank 25 with fish toll with good fluidity in advance, pressurize it constantly using a known pump (not shown), release it for 10 minutes, and then apply electricity to the switch box 18 from the power cord 17 to apply current to L & J and the limit switch 14. is passed, but the circuit is left open. The soap material S is moved to a predetermined position by a known conveyance device! When the molding process begins, the press slider 13 moves downward with the press upper m8. At the same time, the sliding piece 15
moves downward and presses the head of the limit switch 14, closing the circuit of the cord 16, allowing current to flow through the cords 21 and 27, opening the magnetic valve 23, and discharging the colorant from the pipe 26 and hoses 24 and 24. ', it enters the press upper mold 8 and lower mold 8' and is soaked on the side surface 1 of the convex part of the colored piece 9'. A current flows and enters the ultrasonic transducers 7 and 7', causing each of them to take an image, and the soap material S is suppressed and molded while being subjected to slight vibrations on both sides. At the same time as the pattern is engraved, it is colored by the coloring material soaked into the surface of the convex m9. In the return process, when the press slider 13 rises and returns to its original position, the sliding piece 15 also returns to its original position, and the head of the limit switch 14 also returns, opening the circuit of the cord 16 and opening the cord. 21 and 27 are cut off, and the ultrasonic system movers 7 and 7'
The vibration stops, and the magnet valve 23 and the supply of the closing material also stop. This is a product that is produced continuously and repeatedly, and there is no need to set up a special process for coloring, so efficiency can be reduced by replacing all the molding equipment in the conventional production line with the equipment according to the present invention. Solid soap can be mass-produced without coloring. In addition, since slight vibrations are involved in the molding process, even if a mold with deeper unevenness is used, the product can be easily released from the mold and has a beautiful skin, and the equipment cost can be extremely low. 4. Brief explanation of the drawings Figure 1 is a partial front view of the present invention, Figure 2 is a plan view,
FIG. 3 is a partial side view, FIG. 4 is a perspective view of the bar soap, and FIG. 5 is a system diagram of the wiring and piping of the present invention. 3, 4.5...Buffer rubber, 7.Old...Ultrasonic transmitter 8...Press upper mold, 8'...Mark...
Lower press mold, 9...Colored piece, 12. Mountain...
Press body, 13...Press slider, 18.
·····Switch box. 14... Limit switch, 23...
Magnetic valve, 25...color material tank,
28...Mark: Ultrasonic transmitter. S...Soap cumulative month. Patent applicant Yoshi 1) Yoshimasa

Claims (1)

[Scope of Claims] 1. At least the portion constituting the concavo-convex portion provided to engrave characters or patterns on solid soap using a press mold is made of a sintered metal having air permeability or a synthetic material having air permeability. Molding of a solid soap, characterized in that the press mold is made of resin or the like and has a pigment injection hole extending from the outer surface of the press mold through its inner core to the back surface of the breathable concavo-convex portion, and is attached to a press. A device that simultaneously colors letters or patterns. 2. The solid soap according to claim 1, wherein the material constituting the part on which characters or patterns are engraved and colored is a small piece made of breathable sintered metal or breathable synthetic resin. A device that colors characters or patterns at the same time as forming. 3. A small piece made of air-permeable sintered metal or air-permeable synthetic resin has unevenness on one side with letters or patterns engraved on it, and has a plurality of grooves communicating with the forest on the back side. l? IR An apparatus for coloring characters or patterns ff1K at the same time as forming a solid soap according to claim 2. 4. Small pieces made of breathable sintered metal or breathable synthetic resin, etc., have irregularities on which letters or patterns are engraved, and are only used when coloring solid soap. Apparatus & for coloring letters or patterns at the same time as forming a solid soap according to claim 2 or 3, in which air permeability is left, and the other 11 non-colored surfaces are made non-air permeable by closing the pores. 5. The device for coloring characters or patterns at the same time as forming a solid soap according to claim 1, wherein the material for forming the press mold is non-porous metal or non-porous synthetic resin. 6. On the molding surface of the press mold, a groove is formed to match the shape of the peripheral edge of a small piece made of breathable sintered metal or breathable synthetic resin. An apparatus for coloring letters or imitation IK at the same time as forming a solid soap according to claim 5, in which a small piece of resin or the like is fitted. 7. Place the inner core of the material on the outside of the press mold from the outside!
(1) a series provided on the back side of a small piece made of air-permeable sintered metal or air-permeable synthetic resin, etc.; and a pigment injection hole communicating with the groove VC of the number of bales h. A device that colors letters or patterns at the same time as forming the bar soap described in Section 1. 8. An apparatus for coloring letters or patterns simultaneously with the molding of solid soap according to claim 7, wherein a pigment tank is connected to the pigment injection hole of the press mold with a hose and a pipe. 9. An apparatus for coloring characters or patterns at the same time as forming a 5-inch solid product as claimed in claim 1, wherein a vibrator is attached to the back of a press mold. 1. The device for coloring characters or patterns at the same time as forming solid soap as claimed in claim 9, wherein the vibrator attached to the press mold is an ultrasonic sensor. 11. Ultrasonic sensor '5r: It is claimed in claim 9 or 1 that the press mold mounted vertically is mounted with a plate-shaped or 1 Hugue-shaped rubber buffer interposed between it and the press. A device for coloring characters or patterns at the same time as forming a bar of soap as described in Section 10. 12. A one-tube device for forming solid soap and coloring it with letters or patterns at the same time as claimed in claim 8, which connects to a noodle material tank and connects a magnetic valve to a squib. 13. The device for coloring characters or patterns at the same time as forming a solid body according to claim 1, wherein a limit switch is attached to a part of the press body. 14. Claim 1 in which a sliding piece is attached to the press slider at a position corresponding to the head of the lJ Mitswitch.
A device for coloring characters or patterns at the same time as forming the bar soap as described in item 3.