JPS5926696B2 - How to apply processing fluid to fabrics - Google Patents
How to apply processing fluid to fabricsInfo
- Publication number
- JPS5926696B2 JPS5926696B2 JP55081584A JP8158480A JPS5926696B2 JP S5926696 B2 JPS5926696 B2 JP S5926696B2 JP 55081584 A JP55081584 A JP 55081584A JP 8158480 A JP8158480 A JP 8158480A JP S5926696 B2 JPS5926696 B2 JP S5926696B2
- Authority
- JP
- Japan
- Prior art keywords
- engraving roll
- fabric
- roll
- fabrics
- engraving
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000004744 fabric Substances 0.000 title claims description 58
- 238000012545 processing Methods 0.000 title claims description 44
- 239000012530 fluid Substances 0.000 title claims description 34
- 239000007788 liquid Substances 0.000 claims description 43
- 238000003754 machining Methods 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 15
- 238000007789 sealing Methods 0.000 claims description 12
- 238000000576 coating method Methods 0.000 description 11
- 229920005989 resin Polymers 0.000 description 11
- 239000011347 resin Substances 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 10
- 238000004043 dyeing Methods 0.000 description 10
- 239000000975 dye Substances 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 238000012546 transfer Methods 0.000 description 6
- 229920000742 Cotton Polymers 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000010899 nucleation Methods 0.000 description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000000986 disperse dye Substances 0.000 description 2
- 229940015043 glyoxal Drugs 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000009991 scouring Methods 0.000 description 2
- 239000012192 staining solution Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 102100021334 Bcl-2-related protein A1 Human genes 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 101000677540 Homo sapiens Acetyl-CoA carboxylase 2 Proteins 0.000 description 1
- 101000894929 Homo sapiens Bcl-2-related protein A1 Proteins 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- IDCBOTIENDVCBQ-UHFFFAOYSA-N TEPP Chemical compound CCOP(=O)(OCC)OP(=O)(OCC)OCC IDCBOTIENDVCBQ-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 201000003373 familial cold autoinflammatory syndrome 3 Diseases 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B11/00—Treatment of selected parts of textile materials, e.g. partial dyeing
- D06B11/0056—Treatment of selected parts of textile materials, e.g. partial dyeing of fabrics
- D06B11/0066—Treatment of selected parts of textile materials, e.g. partial dyeing of fabrics by spaced contacts with a member carrying a single treating material
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Description
【発明の詳細な説明】
本発明は、布帛類に精練、染色、整理加工等の際に使用
される加工液を、所望の塗布量に調整しつゝ塗布する方
法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method of applying a processing liquid used in scouring, dyeing, finishing, etc. to fabrics while adjusting the application amount to a desired amount.
編織物等の布帛類に、接着能を有する合成樹脂のごとき
樹脂類または染料等の加工液を塗布するに当り、下方か
ら加工液を供給した彫刻ロールを利用して無数に散在す
る点状に加工液を塗着する装置および方法は従来から種
々存在する。When applying processing fluids such as resins such as synthetic resins with adhesive properties or dyes to fabrics such as knitted fabrics, an engraving roll that supplies the processing fluid from below is used to form countless scattered dots. Various apparatuses and methods for applying machining fluid have conventionally existed.
しかしそのいずれもが、彫刻ロールに下方から加工液を
供給するものであるため、加工液の付着量が少なく、ま
た彫刻ロールに対し圧接ロールが配置され、互いに圧接
せしめられており、布帛類は彫刻ロールと圧接ロールと
の間で挟圧されることにより、その表面に加工液が塗着
されるものであつた。そのため加工液を布帛類に一定量
づつ均一に連続して塗布するには便利であつたが、彫刻
ロールに下方から加工液を供給するため加工液を貯溜す
る凹部内の空気が抜けず貯溜される加工液の量が少ない
し、塗布量を変えようとすれば、そのたびに彫刻ロール
を取り替えなければならず、手間がかかり、非効率的で
あつた。そして彫刻ロールと布帛類の速度を変えること
によつて塗布量を変えようとしても、布帛類は彫刻ロー
ルと圧接ロールとの間で挟圧されているため、布帛類を
ロールより高速または低速で走行させようとしても不可
能である。本発明は、従来の方法の欠点を解消したもの
であつて、彫刻ロールの上方から加工液を供給し、彫刻
ロールの周速度と布帛類の送り速度の相対差によつて、
布帛類に、選ばれた任意の量の加工液を塗布しうるよう
にした方法に関する。However, in both of these methods, the processing fluid is supplied to the engraving roll from below, so the amount of processing fluid adhering to the engraving roll is small.In addition, pressure rolls are placed against the engraving roll and are brought into pressure contact with each other. The processing liquid was applied to the surface of the engraving roll by being pressed between the engraving roll and the pressure roll. For this reason, it was convenient to uniformly and continuously apply a certain amount of processing liquid to the fabric, but since the processing liquid was supplied from below to the engraving roll, the air in the recess where the processing liquid was stored could not escape and the liquid would accumulate. The amount of processing liquid applied is small, and if the amount of application is to be changed, the engraving roll must be replaced each time, which is time-consuming and inefficient. Even if you try to change the amount of coating by changing the speed of the engraving roll and the fabric, the fabric is pressed between the engraving roll and the pressure roll, so the fabric cannot be moved faster or slower than the roll. Even if you try to run it, it is impossible. The present invention solves the drawbacks of the conventional method by supplying processing liquid from above the engraving roll and using the relative difference between the circumferential speed of the engraving roll and the feeding speed of the fabric.
This invention relates to a method in which a selected amount of processing liquid can be applied to fabrics.
以下本発明の実施に当つて使用される装置の１例につい
て、本発明の構成および作用を説明する。The structure and operation of the present invention will be described below with respect to one example of an apparatus used in carrying out the present invention.
第１図、第２図において、互に独立した無数の点状凹部
１を周面２に有する彫刻ロール３の上部には、シール台
４が密接されており、加工液の供給容器５から供給され
た加工液は、シール台４の作用で、彫刻ロール３の矢印
イ方向の回転につれ、各点状凹部１内へ播込まれる。な
お、加工液の点状凹部１内への充填は、シール台４とド
クターナイフとを併用してもよい。In FIGS. 1 and 2, a sealing stand 4 is closely attached to the upper part of the engraving roll 3, which has numerous independent dot-like recesses 1 on the circumferential surface 2, and is supplied from a machining fluid supply container 5. The processed liquid is seeded into each dot-shaped recess 1 as the engraving roll 3 rotates in the direction of arrow A by the action of the seal stand 4. Note that the filling of the machining fluid into the dotted recesses 1 may be performed using the sealing stand 4 and a doctor knife in combination.
前記加工液が付着されている彫刻ロール３の周面２には
、布帛類６が接触通過せしめられ、布帛類６の表面７に
彫刻ロール３の点状凹部１に貯えられた加工液が転写塗
布されるようになつている。シール台４は、その播込み
面８と彫刻ロール３の周面２との播合わせが良好となる
よう、テフロン、ナイロン等の耐摩耗性の合成樹脂で形
成されており、該揺込み面８に頃彫刻ロール３の回転方
向ほぼ中央に、加工液供給路９が開口されている。そし
て加工液供給路９の周囲の播込み面８は加工液のシール
面となつている。この加工液供給路９の上端の開口部は
、加工液の供給容器５の下端の吐出口部に密着されてお
り、この密着を維持するようシール台４と供給容器５と
は固着されている。A fabric 6 is passed through contact with the circumferential surface 2 of the engraving roll 3 to which the machining liquid is attached, and the machining liquid stored in the dotted recesses 1 of the engraving roll 3 is transferred to the surface 7 of the fabric 6. It is now being painted. The sealing base 4 is made of a wear-resistant synthetic resin such as Teflon or nylon so that the seeding surface 8 and the circumferential surface 2 of the engraving roll 3 can be well aligned. A machining fluid supply path 9 is opened approximately at the center of the engraving roll 3 in the rotational direction. The seeding surface 8 around the machining fluid supply path 9 serves as a sealing surface for the machining fluid. The opening at the upper end of this machining fluid supply channel 9 is in close contact with the discharge port at the lower end of the machining fluid supply container 5, and the sealing base 4 and the supply container 5 are fixed to maintain this close contact. .
供給容器５は、着脱自在な蓋体を必要に応じてかぶせる
ことができ、蓋体には加工液の供給パイプ１０が貫設さ
れている。The supply container 5 can be covered with a removable lid as required, and a machining fluid supply pipe 10 extends through the lid.
シール台４のプロツク後端面１１には必要に応じてドク
ターナイフを固着しても良い。A doctor knife may be fixed to the rear end face 11 of the sealing base 4, if necessary.
また第２図に示すように、加工液供給路９の開口の長さ
Ｗは、シール台４の幅Ｗ１より狭く、彫刻ロール３の点
状凹部１の彫刻されている部分の母線方向の長さと等し
くされている。Further, as shown in FIG. 2, the length W of the opening of the machining fluid supply path 9 is narrower than the width W1 of the sealing base 4, and the length W of the engraved portion of the dotted recess 1 of the engraving roll 3 in the generatrix direction. It is equated to
また加工液供給路９の開口の周囲の揺込み面８が加工液
の流出を防止するシール面となるものである。前記彫刻
ロール３と布帛類６との接触範囲１は、第１図に示され
る実施例では、彫刻ロール３の布帛類の送り方向の前部
および後部に、前記彫刻ロール３に平行に配置された固
定された押圧ロール１２，１３と、各押圧ロール１２，
１３の押圧力を調節する調節ボルト１４とを備える押圧
装置が配置され、布帛類６を彫刻ロール３に接触させる
よう構成され、その接触範囲１は、彫刻ロール３の全周
の１／６０〜１／２に設定しうるように構成されている
。Further, the swinging surface 8 around the opening of the machining fluid supply path 9 serves as a sealing surface to prevent the machining fluid from flowing out. In the embodiment shown in FIG. 1, contact ranges 1 between the engraving roll 3 and the fabrics 6 are arranged parallel to the engraving roll 3 at the front and rear parts of the engraving roll 3 in the direction in which the fabrics are fed. fixed pressure rolls 12, 13, each pressure roll 12,
A pressing device including an adjustment bolt 14 for adjusting the pressing force of 13 is disposed and is configured to bring the fabric 6 into contact with the engraving roll 3, and the contact range 1 is 1/60 to 1/60 of the entire circumference of the engraving roll 3. It is configured so that it can be set to 1/2.
なお、第３図に示されるように、固定された押圧ロール
１２，１３に代え、第３図に示されるように、積極駆動
ロール１５，１６を配設し、その間に張力調整ロール装
置１７を介して無端ベルト１８を張設し、布帛類６をバ
ツクアツプして彫刻ロール３に接触させると共に、積極
駆動ロール１５，１６を駆動させることにより、無端ベ
ルト１８を布帛類６の送り速度より高速で、或は低速で
回動させ、彫刻ロール３と布帛類６との接触圧をより高
めるようにしてもよい。この手段によると浸透性の悪い
布帛類に加工液を良好に浸透させることができるもので
ある。第３図に示す実施例では、第１図に示すものの固
定された押圧ロール１２，１３に代えて積極駆動ロール
１５，１６を配設しているが、之を変えて固定された押
圧ロール１２，１３を設けた外に、第３図中符号１９，
２０で示す位置に積極駆動ロールを配置し、押圧ロール
と積極駆動ロールと無端ベルトとを併用してもよい。第
３図中第１図と同一符号は同一部品を示している。第１
図、第３図中、符号αは彫刻ロール３と布帛類６との接
触範囲の中心角を示す。本発明に使用される塗布装置は
、上述の構成であるから、供給容器５内へ供給パイプ１
０を経て液体類を供給し、加圧することなく常圧のまま
で加工液供給路９から彫刻ロール３の周面２へ吐出させ
る。Note that, as shown in FIG. 3, instead of the fixed pressure rolls 12 and 13, actively driven rolls 15 and 16 are provided, and a tension adjustment roll device 17 is installed between them. By stretching the endless belt 18 through the belt, backing up the fabric 6 and bringing it into contact with the engraving roll 3, and driving the active drive rolls 15 and 16, the endless belt 18 is moved at a higher speed than the feeding speed of the fabric 6. Alternatively, the contact pressure between the engraving roll 3 and the fabric 6 may be increased by rotating at a low speed. According to this means, the processing liquid can be satisfactorily penetrated into fabrics having poor permeability. In the embodiment shown in FIG. 3, positively driven rolls 15 and 16 are provided in place of the fixed pressure rolls 12 and 13 shown in FIG. , 13, in addition to the reference numerals 19, 13 in FIG.
An active drive roll may be arranged at the position indicated by 20, and a press roll, an active drive roll, and an endless belt may be used together. The same reference numerals in FIG. 3 as in FIG. 1 indicate the same parts. 1st
In the figures and FIG. 3, the symbol α indicates the central angle of the contact range between the engraving roll 3 and the fabric 6. Since the coating device used in the present invention has the above-described configuration, the supply pipe 1 is inserted into the supply container 5.
0, and the liquid is discharged from the machining liquid supply path 9 onto the circumferential surface 2 of the engraving roll 3 at normal pressure without being pressurized.
加工液供給路９から彫刻ロール３の周面２へ吐出された
加工液は、彫刻ロール３の互に独立した点状凹部１内へ
押し込まれ、該ロール３の矢印イ方向の回転につれ、揺
込み面８で揺込まれつつ点状凹部１内へ確実に押し込ま
れる。The machining fluid discharged from the machining fluid supply path 9 onto the circumferential surface 2 of the engraving roll 3 is pushed into the mutually independent dot-shaped recesses 1 of the engraving roll 3, and is shaken as the roll 3 rotates in the direction of arrow A. It is reliably pushed into the point-like recess 1 while being swung by the insertion surface 8.
そしてロール表面に付着している加工液はロール表面に
接触して面ドクター的役割りを果たしている播込み面８
で確実に拭い去られ、また加工液の流出が防止される。
点状凹部１内へ十分に播り込まれ、押し込められた加工
液は、押圧ロール１２，１３により彫刻ロール３の周面
２に圧接される布帛類６の表面７に連続して転写塗布さ
れる。The machining liquid adhering to the roll surface comes into contact with the roll surface and acts as a doctor on the seeding surface 8.
This ensures that the machining fluid is wiped away and prevents the machining fluid from flowing out.
The machining liquid that has been sufficiently seeded and pushed into the dotted recesses 1 is continuously transferred and applied onto the surface 7 of the fabric 6 that is pressed against the circumferential surface 2 of the engraving roll 3 by the press rolls 12 and 13. Ru.
本発明は、前記転写塗布方法において、加工液を彫刻ロ
ールの上方から供給し、揺込み面８を有するシール台４
を用い、互に独立した無数の点状凹部１を有する彫刻ロ
ール３に布帛類６を彫刻口ール３の全周の１／６０〜１
／２の範囲１で接触させるようにしたこと、前記彫刻ロ
ール３の周速度と布帛類６の送り速度との相対差によつ
て、布帛類に任意の量の液体類を塗布しうるようにした
ことを特徴とするものである。In the transfer coating method of the present invention, the processing liquid is supplied from above the engraving roll, and a sealing base 4 having a swinging surface 8 is provided.
The fabric 6 is placed on the engraving roll 3 having numerous independent point-like recesses 1 from 1/60 to 1/60 of the entire circumference of the engraving roll 3.
/2, and the relative difference between the circumferential speed of the engraving roll 3 and the feed speed of the fabric 6 makes it possible to apply an arbitrary amount of liquid to the fabric. It is characterized by the fact that
前述の彫刻ロール３の点状凹部１は、染色、精練、整理
加工等の目的、用途によつて、その形状、大きさ、数が
選定され、最適のものとされている。The shape, size, and number of the dotted recesses 1 of the engraving roll 3 are selected and optimized depending on the purpose and use of dyeing, scouring, sorting, etc.
この場合、点状凹部の数が、例えば１００個／Ｃｄ以上
というように多ければ多い程、加工液は面状に、一様に
塗布されるが、若し点状凹部の数が少なければ、加工液
が点状ないし線状に塗布され、加工液が染液の場合には
、染液粘度により、点若しくは線状の捺染模様あるいは
線状ぼかし模様の染色布を得ることができる。また加工
液の粘度は２０００ｃｐｓ以下であることが好ましく、
２０００ｃｐＳを越えるような高粘度液では、彫刻ロー
ル３から布帛類６への加工液の転写がうまくゆかないこ
とがある。In this case, the larger the number of dot-like recesses is, for example 100 pieces/Cd or more, the more uniformly the machining fluid is applied to the surface, but if the number of dot-like recesses is small, When the processing liquid is applied in dots or lines, and the processing liquid is a dye liquid, depending on the viscosity of the dye liquid, a dyed cloth with a dot or linear printing pattern or a linear shading pattern can be obtained. Further, the viscosity of the processing fluid is preferably 2000 cps or less,
If the liquid has a high viscosity exceeding 2000 cpS, the transfer of the processing liquid from the engraving roll 3 to the fabric 6 may not be successful.
彫刻ロール３と布帛類６との接触範囲１が、彫刻ロール
３の全周の１／６０未満では、彫刻ロール３の周面２と
布帛類６との圧接圧力が小さくなりすぎ、加工液の布帛
類６への移行、即ち塗布量が充分ではなくなり、また彫
刻ロール３の全周の１／２を越えると、布帛類６の伸び
等により塗布面のずれによる乱れがみられ、従つて前記
１の最大値は１／２（α−１８０れ）が限度である。If the contact range 1 between the engraving roll 3 and the fabric 6 is less than 1/60 of the entire circumference of the engraving roll 3, the pressure of contact between the circumferential surface 2 of the engraving roll 3 and the fabric 6 becomes too small, and the processing fluid When the transfer to the fabrics 6 occurs, that is, the amount of coating is insufficient, and when it exceeds 1/2 of the circumference of the engraving roll 3, disturbances are observed due to shifts in the coated surface due to elongation of the fabrics 6, etc., and therefore, the above-mentioned The maximum value of 1 is limited to 1/2 (α-180).
なお本発明の方法において、前記の接触範囲で、彫刻ロ
ール３の速度を布帛類６の速度の数倍まで大きくしても
加工がうまくゆくようにするには、鉄製の彫刻ロールの
表面をクロム鍍金して平滑にすることが、彫刻ロール３
と布帛類６の表面の圧接圧力を比較的小さくすることと
共に重要である。従つて任意の塗布すべき加工液の量を
、あらかじめ彫刻ロールの凹部の体積と回転速度から計
算し、その量を布帛類に塗布することが可能となる。実
施例 １塗布装置：第１図に示されるものを使用
彫刻ロール直径：２５０龍
彫刻ロール表面の点状凹部数：４００個／Ｃｒｉｌ彫刻
ロールの材質：鉄製で表面をクロム鍍金したもの彫刻ロ
ールと布帛との接触範囲：彫刻ロールの全周の１／１２
塗布する樹脂加工液の組成：
グリオキザール系樹脂（スミテツクス １０％レジンＮ
Ｓ−１６（住友化学）〕硝酸亜鉛系触媒〔スミテツクス
ＡＣＣ２％ＫＸ（住友化学）〕
ノニオン系ソフナ一〔サンソフロン ２ ％ＢＫ（
日華化学）〕ポリオキシアルキルフエノール系浸透
０．２％剤〔ペネロール Ｎ−１００（松本油脂）〕
水 ８５．８％
樹脂加工液の粘度：２．５ｃｐｓ上述の条件のもとで、
常圧下に点状凹部内の加工液の量が２０７／ｍ”になる
ようにし、布帛類として綿１００％プロードを使用し、
布速と彫刻ロールの表面速度を種々に変化させて、綿プ
ロードへの樹脂加工液の塗布量を測定し、理論値との比
較を行つた結果を第１表に示す。In the method of the present invention, in order to ensure that the processing is successful even when the speed of the engraving roll 3 is increased to several times the speed of the fabric 6 within the above-mentioned contact range, the surface of the iron engraving roll is coated with chrome. Engraving roll 3 is plated and smoothed.
This is important as well as keeping the pressing pressure on the surface of the fabric 6 relatively small. Therefore, it is possible to calculate in advance the amount of processing liquid to be applied from the volume of the recessed portion of the engraving roll and the rotational speed, and apply the calculated amount to the fabric. Example 1 Coating device: The one shown in Figure 1 was used. Engraving roll diameter: 250. Number of dotted recesses on the surface of the dragon engraving roll: 400/Cril. Material of the engraving roll: Made of iron, the surface of which was plated with chrome. Contact range with fabric: 1/12 of the entire circumference of the engraving roll
Composition of resin processing liquid to be applied: Glyoxal resin (Sumitex 10% Resin N
S-16 (Sumitomo Chemical)] Zinc nitrate catalyst [Sumitex ACC2%KX (Sumitomo Chemical)] Nonionic softner [Sansoflon 2% BK (
NICCA CHEMICAL) Polyoxyalkylphenol penetration
0.2% agent [Penerol N-100 (Matsumoto Yushi)] Water 85.8%
Viscosity of resin processing fluid: 2.5 cps Under the above conditions,
The amount of processing liquid in the dotted recesses was set to 207/m" under normal pressure, and 100% cotton plaid was used as the fabric.
Table 1 shows the results of measuring the amount of resin processing liquid applied to the cotton prod while varying the cloth speed and the surface speed of the engraving roll, and comparing it with the theoretical values.
上記の通り実測値と理論値が良く合う結果を得た。As mentioned above, we obtained results in which the measured values and the theoretical values matched well.
しかも彫刻ロールの速度を布速の３倍に速めても加工上
の欠点は全く見られなかつた。また何れの場合も、点状
ないし線状に塗布された樹脂加工液が綿プロードに縦、
横方向に浸透して行き、該加工液は綿プロード表面に、
面状に均一に塗布された状態となつた。Moreover, even when the speed of the engraving roll was increased to three times the speed of the cloth, no defects were observed in processing. Also, in both cases, the resin processing liquid applied in dots or lines is applied vertically to the cotton prod.
The processing liquid penetrates in the lateral direction, and the processing liquid is applied to the surface of the cotton prod.
The coating was applied evenly over a surface.
実施例 ２
樹脂加工液の組成：
ポリビニルアルコール系硬味剤〔信越 ５ ％ポバー
ル Ｃ−１７ＧＰ（信越化学）〕グリオキザール系樹脂
〔スミテツクス ５％レジン ＮＳ−１６（住友化学
）〕硝酸亜鉛系触媒〔スミテツクスＡＣＣ
ＫＸ（住友化学）〕
１．５％
ポリオキシアルキルフエノール系浸透 ０．２％剤〔
ペネロール Ｎ−１００（松本油脂）〕
水 ８８．３％樹
脂加工液の粘度：１００ｃｐｓ上記の加工液を使用し、
彫刻ロールと布帛との接触範囲を彫刻ロール全周の１／
２とし、常圧下に点状凹部内の加工液の量が５０７／イ
になるようにした他は実施例１と同様にして、布速と彫
刻ロールの表面速度を種々に変化させて、綿布への樹脂
加工液の塗布量を測定し、理論値との比較を行つた結果
を第２表に示す。Example 2 Composition of resin processing liquid: Polyvinyl alcohol hardening agent [Shin-Etsu 5% Poval C-17GP (Shin-Etsu Chemical)] Glyoxal resin [Sumitex 5% Resin NS-16 (Sumitomo Chemical)] Zinc nitrate catalyst [Sumitex ACC KX (Sumitomo Chemical) 1.5% Polyoxyalkylphenol penetrant 0.2% agent [
Penerol N-100 (Matsumoto Yushi) Water 88.3% Viscosity of resin processing fluid: 100 cps Using the above processing fluid,
The contact area between the engraving roll and the fabric is set to 1/1 of the entire circumference of the engraving roll.
2, and the fabric speed and the surface speed of the engraving roll were varied in the same manner as in Example 1, except that the amount of processing liquid in the dotted recesses was set to 507/i under normal pressure. Table 2 shows the results of measuring the amount of resin processing liquid applied and comparing it with the theoretical value.
但し樹脂加工液の粘度が１００ｃｐｓと高いため布帛へ
の転写率は８０％であつた。上記の通り転写率８０％と
した理論値と実測値が良く合う結果を得た。However, since the viscosity of the resin processing liquid was as high as 100 cps, the transfer rate to the fabric was 80%. As mentioned above, the theoretical value with a transfer rate of 80% and the measured value were found to match well.
しかも彫刻ロールの速度を布速の２倍以上に速めても、
加工液の粘度が１００ｃｐｓであつたにもかかわらず、
実施例１と同様に加工上の欠点は見られなかつた。なお
参考のためにポリビニルアーコール１０％、ポリオキシ
アルキルフエノール系浸透剤０．２％、残部が水からな
る粘度１０００ｃｐｓの粘稠液を調製し、実施例２と同
一の条件で塗布試験を行つたところ、液体の粘度が１０
００ｃｐｓと高いため転写率は６０％であつたが、塗布
量と、彫刻ロールと布帛類の速度の相対差との間には直
線関係が成立し、しかも加工上の欠点は見られなかつた
。Moreover, even if the speed of the engraving roll is increased to more than twice the cloth speed,
Even though the viscosity of the processing fluid was 100 cps,
As in Example 1, no processing defects were observed. For reference, a viscous liquid with a viscosity of 1000 cps was prepared consisting of 10% polyvinyl alcohol, 0.2% polyoxyalkylphenol penetrant, and the balance was water, and a coating test was conducted under the same conditions as in Example 2. However, the viscosity of the liquid is 10
Although the transfer rate was 60% due to the high speed of 0.00 cps, a linear relationship was established between the coating amount and the relative difference in speed between the engraving roll and the fabric, and no defects in processing were observed.
またどの場合も、実施例１と同様に、加工液は布帛表面
に均一に浸透塗布された。実施例 ３
塗布装置：第１図に示されるものを使用
彫刻ロール直径：２５０ｍｍ
彫刻ロール表面の点状凹部数：４００個／Ｃｄ彫刻ロー
ルの材質：鉄製で表面をクロム鍍金したもの彫刻ロール
と布帛との接触範囲：彫刻ロールの全周の１／６０染色
液の組成：
分散染料〔パラニールフル一ＢＧＦ３６７／ｌ（ＢＡＳ
Ｆ）〕合成糊料〔マイクレースＳＨ−２８７／ｌ（明成
化学）〕
４８％酢酸 ０．５７／１分散
剤〔デイスパ一ＴＬ（明成化 ２７／ｌ学）〕染色液
の粘度：３ｃｐｓ
上述の条件のもとで、常圧下に点状凹部内の染色液の量
が２０７／ｄになるようにして、布帛類としてポリエス
テル（テトロン）／綿：６５／３５のプロードに、彫刻
ロール速度６０ｍ／Ｍｉ、布速５０ｍ／Ｍｍで、ピツク
アツプ率が３５％になるようにしてサーモゾル染法で染
色した。Further, in each case, as in Example 1, the processing liquid was uniformly applied to the surface of the fabric. Example 3 Coating device: The one shown in Figure 1 was used Engraving roll diameter: 250 mm Number of dotted recesses on the surface of the engraving roll: 400/Cd Material of the engraving roll: Iron with chrome plated surface Engraving roll and fabric Contact area: 1/60 of the entire circumference of the engraving roll Composition of the dyeing solution: Disperse dye [Paraneal Full-BGF367/l (BAS
F)] Synthetic thickening agent [Micrace SH-287/l (Meisei Kagaku)] 48% acetic acid 0.57/1 Dispersant [Desper TL (Meisei Kagaku 27/l)] Viscosity of staining solution: 3 cps As mentioned above Under the conditions, under normal pressure, the amount of dyeing solution in the dotted recesses was 207/d, and the fabric was made of polyester (tetron)/cotton: 65/35 prod, and the engraving roll speed was 60 m/d. It was dyed by thermosol dyeing at Mi, cloth speed of 50 m/Mm, and a pick-up rate of 35%.
比較のために分散染料の濃度を１８７／Ｉ？．にしたほ
かは上記と同一の組成の染色液で、ピツクアツプ率６５
％の通常のサーモゾル染法で染色した。For comparison, the concentration of disperse dye was set to 187/I? ．． The staining solution had the same composition as above, except that the pick-up rate was 65.
% normal thermosol dyeing method.
両者の染め上り濃度はほぼ同一であつた。両者の染色堅
ろう度を第３表に示す。The dyed densities of both were almost the same. Table 3 shows the color fastness of both.
表より明らかなごとく、本法による染色物の染色堅ろう
度は、従来法による染色物の染色堅ろう度に比較して何
等遜色ない、十分満足できる結果が得られた。As is clear from the table, the dye fastness of the dyed product obtained by this method is comparable to that of the dyed product obtained by the conventional method, and a fully satisfactory result was obtained.
なお洗たく堅ろう度はＪＩＳＬＯ８４４、耐光堅ろう度
はＪＩＳＬＯ８４２カーポンアーク灯法、乾熱堅ろう度
はＪＩＳＬＯ８７９に準拠して行つた。The wash fastness was determined in accordance with JISLO844, the light fastness was determined in accordance with JISLO842 carbon arc lamp method, and the dry heat fastness was determined in accordance with JISLO879.
実施例 ４
彫刻ロール表面の点状凹部数を８０個／ＣＴＬとした外
は実施例３と全く同一条件で布帛の染色をしたところ、
表面に線条ぼかし模様を有する美麗な染色布を得ること
ができた。Example 4 A fabric was dyed under exactly the same conditions as in Example 3, except that the number of dotted depressions on the surface of the engraving roll was 80/CTL.
A beautiful dyed cloth with a streaky pattern on the surface could be obtained.
本発明の方法によると、彫刻ロールの上方から加工液を
供給するので、点状凹部内の空気抜けも良好に行なわれ
、十分な量の加工液を点状凹部内に充填しうるし、シー
ル面たる襦込み面と互に独立している点状凹部との作用
で加工液の流出も防止でき、また彫刻ロールの周速度と
布帛類の送り速度との相対差の値を選定することにより
、単一の彫刻ロールで布帛類に任意の量の加工液の塗布
が可能になる効果を奏するし、本方法を染色に応用する
と、染液を点状の彫刻ロールにより布帛類に供給するた
め、ピツクアツプ率が２０〜４０％となり、普通のパツ
ド法によるニツプの場合に、そのピツクアツプ率が６０
〜７０％であるのに較べて約半分となり、その結果、染
料の移行に制限が生じ、マイグレーシヨンの防止に効果
がある。According to the method of the present invention, since the machining fluid is supplied from above the engraving roll, the air in the dotted recesses can be well vented, a sufficient amount of machining fluid can be filled into the dotted recesses, and the sealing surface It is possible to prevent the processing fluid from flowing out due to the action of the sagging surface and the mutually independent dotted recesses, and by selecting the value of the relative difference between the circumferential speed of the engraving roll and the feed speed of the fabric, This method has the effect of allowing any amount of processing liquid to be applied to fabrics using a single engraving roll, and when this method is applied to dyeing, the dye solution is supplied to fabrics using dotted engraving rolls. The pick-up rate is 20-40%, and in the case of a nip using the normal pad method, the pick-up rate is 60%.
70%, it is about half, and as a result, dye migration is restricted, which is effective in preventing migration.
また繊維に対し直接性（親和性）を有する染料において
は、通常のパツデイング染法では、追加液の濃度を、そ
の直接性に応じて高める必要があるが、本方法では彫刻
ロールより点状に染液を供給するために、その必要がな
く、染色液の調合操作が非常に簡単となる効果も奏する
。更に仕上げ加工に於いても、布帛類の片面に点状に仕
上剤を供給し、面状に塗布することにより、布帛の強力
、防皺性、耐洗たく性、風合等の関係に好ましい結果が
得られる。In addition, for dyes that have a direct property (affinity) for fibers, in the usual patch dyeing method, it is necessary to increase the concentration of the additional liquid according to the direct property, but in this method, dyes are dyed in a dotted manner using an engraved roll. There is no need to supply the dyeing solution, and the dyeing solution preparation operation is also very simple. Furthermore, in the finishing process, by supplying the finishing agent in dots on one side of the fabric and applying it in a planar manner, favorable results can be achieved in terms of the strength, wrinkle resistance, wash resistance, texture, etc. of the fabric. is obtained.
第１図は本発明の実施に使用される塗布装置の１例の略
示側面図、第２図はシール台の平面図、第３図は塗布装
置の別の実施例の略示側面図である。
１・・・・・・点状凹部、２・・・・・・周面、３・・
・・・・彫刻ロール、４・・・・・・シール台、６・・
・・・・布帛類、８・・・・・・捕込み面、９・・・・
・・加工液供給路。Fig. 1 is a schematic side view of one example of a coating device used in carrying out the present invention, Fig. 2 is a plan view of a sealing stand, and Fig. 3 is a schematic side view of another embodiment of the coating device. be. 1... Point-like recess, 2... Surrounding surface, 3...
...Engraving roll, 4...Seal stand, 6...
...Fabrics, 8...Catching surface, 9...
...Machining fluid supply path.
Claims (1)
積極回転する彫刻ロールに、加工液供給路の四周に擂込
み面を有するシール台を上方から密着させて加工液を点
状凹部に擂込み充填しつつ、この彫刻ロールに下方から
布帛を該彫刻ロールの全周の１／６０ないし１／２の範
囲に亘つて接触、通過させると共に、彫刻ロールの周速
度と布帛類の送り速度とに相対差を生じさせることによ
り布帛類に対する加工液の塗布量を調整することを特徴
とする布帛類に加工液を塗布する方法。1. An engraving roll that has a large number of independent dot-shaped recesses on its outer circumferential surface and that rotates actively is closely contacted from above with a sealing stand that has a rubbing surface on the four circumferences of the machining fluid supply path to distribute the machining fluid in dots. While filling the recesses, the fabric is brought into contact with and passed through the engraving roll from below over a range of 1/60 to 1/2 of the entire circumference of the engraving roll, and the circumferential speed of the engraving roll and the thickness of the fabric are adjusted. A method for applying processing liquid to fabrics, characterized in that the amount of processing liquid applied to fabrics is adjusted by creating a relative difference in feed speed.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP55081584A JPS5926696B2 (en) | 1980-06-17 | 1980-06-17 | How to apply processing fluid to fabrics |
| DE3123017A DE3123017C2 (en) | 1980-06-17 | 1981-06-10 | Device for moistening a web of material with a treatment liquid |
| GB8117966A GB2079634B (en) | 1980-06-17 | 1981-06-11 | Coating cloth with processing solution |
| IT8148681A IT1171304B (en) | 1980-06-17 | 1981-06-15 | PROCEDURE AND EQUIPMENT FOR COATING A CLOTH WITH A TREATMENT SOLUTION |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP55081584A JPS5926696B2 (en) | 1980-06-17 | 1980-06-17 | How to apply processing fluid to fabrics |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5711261A JPS5711261A (en) | 1982-01-20 |
| JPS5926696B2 true JPS5926696B2 (en) | 1984-06-29 |
Family
ID=13750365
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP55081584A Expired JPS5926696B2 (en) | 1980-06-17 | 1980-06-17 | How to apply processing fluid to fabrics |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JPS5926696B2 (en) |
| DE (1) | DE3123017C2 (en) |
| GB (1) | GB2079634B (en) |
| IT (1) | IT1171304B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS639475A (en) * | 1986-06-30 | 1988-01-16 | 株式会社 タカラ | Spring unit box |
| JPS638098U (en) * | 1986-06-30 | 1988-01-20 | ||
| JPS6362200U (en) * | 1986-10-09 | 1988-04-25 | ||
| JPH0354795Y2 (en) * | 1985-11-26 | 1991-12-04 | ||
| JPH045196Y2 (en) * | 1985-09-30 | 1992-02-14 |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3317124A1 (en) * | 1983-05-07 | 1984-11-08 | Teroson Gmbh, 6900 Heidelberg | DEVICE FOR APPLYING LIQUIDS WITH DIFFERENT CONSISTENCY |
| DE3412039A1 (en) * | 1984-03-31 | 1985-10-03 | Maschinenfabrik Zell J. Krückels GmbH & Co KG, 7863 Zell | Process and apparatus for applying liquid or the like to yarn sets or suchlike material to be treated |
| DE112013000014B4 (en) | 2013-01-17 | 2021-04-15 | Komatsu Ltd. | Mixing device for an aqueous reducing agent solution and exhaust gas aftertreatment device provided with the same |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE401307C (en) * | 1922-06-03 | 1924-08-28 | Hoechst Ag | Process for creating color effects on paper and fabrics |
| DE724884C (en) * | 1938-12-06 | 1942-09-09 | Radebeuler Maschinenfabrik Aug | Device for applying coating and similar compounds to paper, fabric or other webs |
| DE2208016B2 (en) * | 1972-02-21 | 1977-05-18 | DEVICE FOR APPLYING A FLEET TO A CONTINUOUSLY MOVING TEXTILE TRACK | |
| DE2213559A1 (en) * | 1972-03-21 | 1973-09-27 | Guenther Skorzinski | Heat transfer printing - heat resistant pressure belt on rollers to press paper, fabric against transfer drum |
| AT332823B (en) * | 1973-08-21 | 1976-10-25 | Windel Fa Hermann | HOT SEALABLE INSERT |
| DE2753580C3 (en) * | 1977-12-01 | 1980-06-12 | Kleinewefers Gmbh, 4150 Krefeld | Method and device for continuously applying a minimal amount of liquor to a textile web |
| DE2815022C2 (en) * | 1978-04-07 | 1980-01-03 | Kleinewefers Gmbh, 4150 Krefeld | Device for transfer printing a continuous textile web |
| JPS5746049Y2 (en) * | 1979-12-04 | 1982-10-09 |
-
1980
- 1980-06-17 JP JP55081584A patent/JPS5926696B2/en not_active Expired
-
1981
- 1981-06-10 DE DE3123017A patent/DE3123017C2/en not_active Expired
- 1981-06-11 GB GB8117966A patent/GB2079634B/en not_active Expired
- 1981-06-15 IT IT8148681A patent/IT1171304B/en active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH045196Y2 (en) * | 1985-09-30 | 1992-02-14 | ||
| JPH0354795Y2 (en) * | 1985-11-26 | 1991-12-04 | ||
| JPS639475A (en) * | 1986-06-30 | 1988-01-16 | 株式会社 タカラ | Spring unit box |
| JPS638098U (en) * | 1986-06-30 | 1988-01-20 | ||
| JPS6362200U (en) * | 1986-10-09 | 1988-04-25 |
Also Published As
| Publication number | Publication date |
|---|---|
| IT8148681A0 (en) | 1981-06-15 |
| GB2079634A (en) | 1982-01-27 |
| DE3123017C2 (en) | 1986-06-19 |
| DE3123017A1 (en) | 1982-03-04 |
| JPS5711261A (en) | 1982-01-20 |
| GB2079634B (en) | 1984-09-05 |
| IT1171304B (en) | 1987-06-10 |
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