JPS59229324A - Manufacture of molded piece incorporated with skin - Google Patents
Manufacture of molded piece incorporated with skinInfo
- Publication number
- JPS59229324A JPS59229324A JP58104594A JP10459483A JPS59229324A JP S59229324 A JPS59229324 A JP S59229324A JP 58104594 A JP58104594 A JP 58104594A JP 10459483 A JP10459483 A JP 10459483A JP S59229324 A JPS59229324 A JP S59229324A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- sheet
- skin
- resin liquid
- soft thermoplastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
- B29C44/14—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed part being a lining
- B29C44/16—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed part being a lining shaped by the expansion of the material
Abstract
Description
【発明の詳細な説明】 ／Ｉ：発明は、表皮体付き成形品の製造方法に関する。[Detailed description of the invention] /I: The invention relates to a method for producing a molded article with a skin body.
従来、表皮体とポリウレタンフォーム等の発泡体を一体
発泡成形することは公知であり、これらの公知方法の１
つは真空成形、スラッシュ成形、回転成形等によって予
め表皮材を成形し、また一方プレス成形、射出成形によ
って芯材を成形し、これら両者を接着剤で貼合せたり、
他の１つの方法はウレタンフオームの成形収縮分を見込
んだ分利−
だけ大きな保持モールドを用いてウレタンフオーム成形
収縮後の所定の大きさの表皮を予め成形し、この表皮を
発泡用保持型中に挿入し、保持型の大きさまで保持型外
周より真空吸引し、弾性膨張させ、この状態で保持型中
に表皮を保持しながらウレタンフオーム原料を注入し、
発泡を完了さ・Ｉた後、〜体発泡成形品を保持型より取
り出し、所定の大きさの製品を得る方法である。しかし
、このような方法においては何れも表皮の成形用型と発
泡成形用型とは別個であり、一旦、表皮材をその成形用
型により取り出すことの必要があった。Conventionally, integral foam molding of a skin body and a foam such as polyurethane foam has been known, and one of these known methods is
One is to form the skin material in advance by vacuum forming, slush molding, rotational molding, etc., and on the other hand, to form the core material by press molding or injection molding, and then bond the two together with an adhesive.
Another method is to pre-form a skin of a predetermined size after the urethane foam shrinks using a holding mold that is large enough to take into account molding shrinkage of the urethane foam, and then place this skin in the foaming holding mold. , vacuum is applied from the outer periphery of the holding mold until it reaches the size of the holding mold, it expands elastically, and in this state, the urethane foam raw material is injected while holding the epidermis inside the holding mold.
After completing foaming, the foamed molded product is taken out of the holding mold to obtain a product of a predetermined size. However, in all of these methods, the mold for molding the skin and the mold for foam molding are separate, and it is necessary to take out the skin material once using the mold.
本発明は上記の如き事実に着目し、表皮材、芯体の予備
成形をせずに唯一の成形型によって、また表皮材の成形
型への型（＝ＪＴ稈を不要にして−・体発泡成形品を得
ることを目的とするものであり、その特徴とするところ
は分割金型の下型に表皮４，１となる軟質熱可塑性樹脂
シートを設置した、（多上型を組合せ、しかる後成形品
をＲＩＭ成形が可能な状態に配置し、原料樹脂を上記」
二型表面と軟質熱可塑性シートとの間に注入し反応硬化
さｌ−るご２
とにより表皮体と芯体とを一体化した表皮体イ・１き成
形品の製造方法にある。The present invention focuses on the above-mentioned facts, and uses only a single mold without preforming the skin material and the core, and also forms the mold for the skin material (= eliminating the need for a JT culm). The purpose is to obtain molded products, and its characteristics are that a soft thermoplastic resin sheet, which will become the skin 4, 1, is placed in the lower mold of a split mold (multiple upper molds are combined, and then Place the molded product in a state that allows RIM molding, and add the raw resin to the above.
A method for manufacturing a molded article with a skin body A-1 in which a skin body and a core body are integrated by injecting between the surface of the mold II and a soft thermoplastic sheet and reaction hardening.
以下、本発明の実施例を添（＝Ｊ図面に従って説明する
。Embodiments of the present invention will be described below with reference to the accompanying drawings.
第１１１〜第３図は本発明の製造方法に係る装造工程で
あり、まず軟質熱可塑性樹脂シー１（１）は何ら予備成
形されずに下型（２）のフランク面（３）に設置され（
第１図参照）、シかる後−に型（４）を組合せて上記熱
可塑性樹脂シー１（１）を押圧して型締めし、該シート
（］）を金型のフランク面（３）で挟持固定する。111 to 3 show the mounting process according to the manufacturing method of the present invention. First, the soft thermoplastic resin sheet 1 (1) is placed on the flank surface (3) of the lower mold (2) without any preforming. It is (
After sealing (see Figure 1), the mold (4) is assembled and the thermoplastic resin sheet 1 (1) is pressed and clamped, and the sheet (]) is pressed against the flank surface (3) of the mold. Clamp and fix.
この時、金型温度は６０°Ｃ〜１２０℃となり、上記シ
ート（１）し、１容易に変形し、−１−型（４）の表面
と上記シート（１）間には、わずかながら空所（５）が
生じる。At this time, the mold temperature is 60°C to 120°C, the sheet (1) is easily deformed, and there is a small amount of space between the surface of the mold (4) and the sheet (1). Place (5) occurs.
（第２図参照）
しかる後、公知のＲＩＭ成形機に前記」二、下型を配備
し、多成分の樹脂液、例えばボリウレクン摺脂の場合に
はポリオール成分とイソシアネー［成分とを夫々ミキシ
ングヘッド内に高圧で噴射し瞬間的に混合して空所（５
）内に注入する。この場合、樹脂液の温度は８０℃〜１
８０°Ｃてあり、この温度に ３−
よ、って軟質熱可塑性４ｆ・Ｉ脂シート（］）は軟化し
、また樹脂液の射出圧力によって下型（２）の内面に密
着ず・シと同時に樹脂液の硬１ヒした芯体（６）と一体
化される。(See Figure 2) After that, the above-mentioned lower mold is installed in a known RIM molding machine, and in the case of a multi-component resin liquid, for example polyurekne resin, a polyol component and an isocyanate [component] are respectively mixed with a mixing head. It is injected at high pressure into the interior and instantly mixed to fill the void (5
). In this case, the temperature of the resin liquid is 80℃~1
The temperature is 80°C, and at this temperature, the soft thermoplastic 4F・I resin sheet (]) becomes soft, and due to the injection pressure of the resin liquid, it does not stick tightly to the inner surface of the lower mold (2). At the same time, it is integrated with the core body (6) made of resin liquid.
本発明に用いられる軟質熱可塑性樹脂シート（１）とし
ては塩化ビニールを初めとしζＡ Ｔ＋ Ｓ 、 熱可
性可塑性ウレタン等が使用される。As the soft thermoplastic resin sheet (1) used in the present invention, vinyl chloride, ζAT+S, thermoplastic urethane, etc. are used.
また、樹脂液としてはポリウレタンの他、ナイロン、ポ
リエステル、エポキシ樹脂等が使用可能でである。In addition to polyurethane, nylon, polyester, epoxy resin, etc. can be used as the resin liquid.
以上の、１、・）に、本発明方法は下型に表皮材となる
軟質熱可塑性樹脂シー１を設置した後、−に型を組合ｌ
°で一１４記シートと上型の間に形成される空所にＲＩ
Ｍ成形方法によって樹脂液を注入するために、」二記シ
ートは金型の温度を初めとして樹脂液の温度そして樹脂
液の射出圧力によって容易に下型の内面に密着し、しか
も樹脂液から得られる芯体と接着一体化する。それによ
って、本発明方法では唯一の成形型を使用し、また表皮
月の予備成形もする必要がないため、型費の低減、工程
の簡 −
＋”Ｂ化がはかれる。In the method of the present invention, the soft thermoplastic resin sheet 1 serving as the skin material is installed on the lower mold, and then the mold is assembled into the lower mold.
RI in the space formed between the sheet and the upper mold at 114 degrees.
In order to inject the resin liquid using the M-molding method, the sheet mentioned above easily adheres to the inner surface of the lower mold due to the temperature of the mold, the temperature of the resin liquid, and the injection pressure of the resin liquid, and the sheet can be easily adhered to the inner surface of the lower mold, and the sheet can be easily adhered to the inner surface of the lower mold due to the temperature of the mold, the temperature of the resin liquid, and the injection pressure of the resin liquid. Adhesively integrate with the core body. As a result, the method of the present invention uses only one mold and there is no need to preform the epidermis, thereby reducing mold costs and simplifying the process.
図は本発明製造法の過程を順次示したもので、第１図は
下型に軟質熱可塑性樹脂シートを設置した状態図、第２
図は上型を下型に締め付けた状態図、第３図はＲＩＭ成
形注形法り樹脂液を注入硬化させ−・体成形を完了した
状態図である。
（１） −−−−−軟質熱可塑性樹脂シー１− ｆ２
＋＝−−下 型（４１−−−ｊ−型 （６）−−
−−−芯体特許出願人 三ツ星ヘルド株式会社
５−
第１図
第２図
第３図The figures sequentially show the process of the manufacturing method of the present invention.
The figure shows the state in which the upper mold is tightened to the lower mold, and FIG. 3 shows the state in which the resin liquid is injected and hardened by the RIM molding casting method and the body molding is completed. (1) ------Soft thermoplastic resin sheet 1-f2
+=--lower type (41--j-type (6)--
---Core patent applicant Mitsuboshi Held Co., Ltd. 5- Figure 1 Figure 2 Figure 3
Claims (1)
ートを設置した後、上型を組合せ、しか・る後成形型を
ＲＩ Ｍ成形が可能な状態に配置し、原料樹脂を」二記
」二型表面と軟質熱可塑性シートとの間に注入し反応硬
化させることによって表皮体と芯体とを一体化したこと
を特徴とする表皮体付き成形品の製造方法。1. After installing a soft thermoplastic resin sheet to serve as the skin on the lower mold of the split mold, the upper mold is assembled, and after that, the mold is placed in a state where RIM molding is possible, and the raw resin is 2. A method for producing a molded article with a skin body, characterized in that the skin body and core body are integrated by injecting the mixture between the mold surface and the soft thermoplastic sheet and curing the sheet through reaction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58104594A JPS59229324A (en) | 1983-06-10 | 1983-06-10 | Manufacture of molded piece incorporated with skin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58104594A JPS59229324A (en) | 1983-06-10 | 1983-06-10 | Manufacture of molded piece incorporated with skin |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS59229324A true JPS59229324A (en) | 1984-12-22 |
Family
ID=14384749
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP58104594A Pending JPS59229324A (en) | 1983-06-10 | 1983-06-10 | Manufacture of molded piece incorporated with skin |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59229324A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04501694A (en) * | 1988-11-07 | 1992-03-26 | ブラント マニュファクチュアリング システムズ インコーポレイテッド | Glass container color coating process |
| GB2435848A (en) * | 2006-02-15 | 2007-09-12 | Advanced Composites Group Ltd | Mould skins |
| JP2008067817A (en) * | 2006-09-13 | 2008-03-27 | Tada Plastic Kogyo Kk | Bathtub lid which is heat insulating material and its manufacturing method |
| WO2015160482A1 (en) * | 2014-04-14 | 2015-10-22 | Nike, Inc. | Footwear upper components having contoured foam regions and methods of forming such components |
| US20160176364A1 (en) * | 2014-12-18 | 2016-06-23 | Faurecia Interior Systems, Inc. | Vehicle interior panel with sculpted surface |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5019132A (en) * | 1973-06-25 | 1975-02-28 | ||
| JPS565747A (en) * | 1979-06-28 | 1981-01-21 | Yoshida Kogyo Kk <Ykk> | Decoration-molding method and apparatus for synthetic resin uneven surface and mold product |
-
1983
- 1983-06-10 JP JP58104594A patent/JPS59229324A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5019132A (en) * | 1973-06-25 | 1975-02-28 | ||
| JPS565747A (en) * | 1979-06-28 | 1981-01-21 | Yoshida Kogyo Kk <Ykk> | Decoration-molding method and apparatus for synthetic resin uneven surface and mold product |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04501694A (en) * | 1988-11-07 | 1992-03-26 | ブラント マニュファクチュアリング システムズ インコーポレイテッド | Glass container color coating process |
| GB2435848A (en) * | 2006-02-15 | 2007-09-12 | Advanced Composites Group Ltd | Mould skins |
| JP2008067817A (en) * | 2006-09-13 | 2008-03-27 | Tada Plastic Kogyo Kk | Bathtub lid which is heat insulating material and its manufacturing method |
| JP4669828B2 (en) * | 2006-09-13 | 2011-04-13 | 多田プラスチック工業株式会社 | Bathtub lid which is a heat shielding material and method for manufacturing the same |
| WO2015160482A1 (en) * | 2014-04-14 | 2015-10-22 | Nike, Inc. | Footwear upper components having contoured foam regions and methods of forming such components |
| CN106163315A (en) * | 2014-04-14 | 2016-11-23 | 耐克创新有限合伙公司 | There is the footwear uppers parts in contoured foam region and the method for this parts of formation |
| CN106163315B (en) * | 2014-04-14 | 2018-02-09 | 耐克创新有限合伙公司 | The method of footwear uppers part and this part of formation with contoured foam region |
| US9937644B2 (en) | 2014-04-14 | 2018-04-10 | Nike, Inc. | Footwear upper components having contoured foam regions and methods of forming such components |
| US10800074B2 (en) | 2014-04-14 | 2020-10-13 | Nike, Inc. | Footwear upper components having contoured foam regions and methods of forming such components |
| US20160176364A1 (en) * | 2014-12-18 | 2016-06-23 | Faurecia Interior Systems, Inc. | Vehicle interior panel with sculpted surface |
| US10471910B2 (en) * | 2014-12-18 | 2019-11-12 | Faurecia Interior Systems, Inc. | Vehicle interior panel with sculpted surface |
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