JPS59193724A - Spinning device - Google Patents

Spinning device

Info

Publication number
JPS59193724A
JPS59193724A JP58066988A JP6698883A JPS59193724A JP S59193724 A JPS59193724 A JP S59193724A JP 58066988 A JP58066988 A JP 58066988A JP 6698883 A JP6698883 A JP 6698883A JP S59193724 A JPS59193724 A JP S59193724A
Authority
JP
Japan
Prior art keywords
rollers
roller
spinning
interrupting
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP58066988A
Other languages
Japanese (ja)
Inventor
Mokuji Koizumi
小泉 茂久二
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP58066988A priority Critical patent/JPS59193724A/en
Publication of JPS59193724A publication Critical patent/JPS59193724A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • B21D22/16Spinning over shaping mandrels or formers

Abstract

PURPOSE:To perform continuously desired forming without interrupting the stage by attaching independently plural rollers having different shapes to a tool rest, and disposing the rollers in a way as not to interfere with the respective parts of the device and a blank material during working. CONSTITUTION:A mandrel 2 to serve as a matrix is fixed to a driving spindle 1, and a discoid blank material 4 is grasped and supported by a press plate 3 at the top end of a tailstock. A carriage 6 on a swivel bed 5 inclined relatively with the spindle 1 and a tool rest 7 are traced and moved to eliminate the interference between rollers 14, 15... and the respective parts of the device or the material 4. The material 4 is drawn by the roller 14 having a curvature R to form a primary finished article 4a and thereafter the part l3 is worked by the roller 15 having the radius approximately equal to the radius (r) at the corner of the product 4c to form a secondary finished article 2b; further the part l1 is upset by the roller 16 to press the part l2 and the product 4c is obtd. The spinning is efficiently accomplished by the continuous stage without interrupting the stages.

Description

【発明の詳細な説明】 本発明はスピニング加工装置の改良に関し、複数のロー
ラを用いて一工程で加工が行なえるようにしたものであ
る。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an improvement of a spinning processing device, which allows processing to be performed in one step using a plurality of rollers.

スピニング加工は母型と一体に回転する円板素材や円筒
素材に工具を押し付けると共にこの工具を母型に沿って
移動させることで素材を母型の形状に対応した円錐状や
円筒状等の回転体に成形する回転成形法の一種である。
In spinning processing, a tool is pressed against a disc or cylindrical material that rotates together with the matrix, and the tool is moved along the matrix to rotate the material into a conical, cylindrical, etc. shape that corresponds to the shape of the matrix. It is a type of rotational molding method that molds the body.

このスピニング加工に使用されるスピニング加工装置の
概略構造は、第1図に示すように、駆動回転自在に支持
さnた主軸lに母型となるマンドレル2が同軸に固定さ
九、マンドレル2に押え板3を介して円板状の素材4が
挟圧支持さnる一方、主軸lの軸方向に対して適宜の角
度だけ傾けてスイベルベッド5が設けられ、このスイベ
ルベッド5上にこの長手方向に移動可能なキャレツジ6
が搭載さj、ると共にキナレッジ6上にキャレツジ6の
移動方向と直角な方向に移動可能な工具台7が設けらn
倣い装置のテンプレートに倣って移動できるようにな、
つている。この工具台7には、回転自在にローラ8が取
付けらnlこのローラ8を素材4に押し付けると共にス
イベルベッド5およびキャレツジ6によりマンドレル2
に沿って所定の位置に移動して成形を行なう。
As shown in Fig. 1, the general structure of the spinning processing device used for this spinning processing is as follows. While a disk-shaped material 4 is supported under pressure via a presser plate 3, a swivel bed 5 is provided inclined at an appropriate angle with respect to the axial direction of the main shaft l. Carriage 6 that can be moved in the direction
is mounted, and a tool stand 7 is provided on the key knowledge 6, which is movable in a direction perpendicular to the moving direction of the carriage 6.
It is now possible to move by following the template of the copying device.
It's on. A roller 8 is rotatably attached to this tool stand 7. This roller 8 is pressed against the material 4, and the mandrel 2 is moved by the swivel bed 5 and carriage 6.
to a predetermined position and perform molding.

このようなスピニング加工装置で1個の0−ラ8を用い
てスピニング加工を行なうと、加工途中で形状や寸法の
異なるローラを必要とする場合も多く、成形上は取シ換
ねばならない場合にも日−ラ8の交換が面倒なことや適
当な自動交換装置が実用化さnていないこともあって1
個のローラ8に頼った加工が行なわnている。
When performing spinning using a single 0-roller 8 with such spinning processing equipment, it is often necessary to use rollers with different shapes and dimensions during processing, and when it is necessary to replace the rollers during forming. However, it is difficult to replace the Japanese-La 8, and a suitable automatic replacement device has not yet been put into practical use.
Machining is performed relying on the rollers 8.

また、成形上どうしても複数個のp−ラが必要な時は、
工程を分けて加工するとか、工具台7とは別に独立した
アタッチメント9を設けてこAKローラlOを取付けて
おシ、加工工程の中断や装置の複雑化高コスト化の欠点
がある。
In addition, if multiple p-ra are absolutely necessary for molding,
If the machining process is performed in separate steps or an independent attachment 9 is provided separately from the tool stand 7 to attach the AK roller 1O, there are drawbacks such as interruption of the machining process, complication of the equipment, and increased cost.

そこで、第2図および第3図に示すように、工具台7に
取付けらnた工具ホルダのローラ支持軸11を工具ホル
ダの両端に突き出させてそ九ぞnの端部に曲率や外径等
の異なるローラ12゜13を回転自在に取付け、加工の
態様に応じて二つのローラ12,13を使い分ける装置
が提案さnている。
Therefore, as shown in FIGS. 2 and 3, the roller support shaft 11 of the tool holder attached to the tool stand 7 is made to protrude from both ends of the tool holder, and the curvature and outer diameter are An apparatus has been proposed in which different rollers 12 and 13 are rotatably mounted, and the two rollers 12 and 13 are selectively used depending on the type of processing.

ところが、このように二つのローラ12,13金用いる
装置にあって、例えばローラ支持軸11を主軸1の軸方
向に対し取付角度をβとすれば、加工部分の長さLlが
第3図に示すようにL2と長くなると加工中にこのロー
ラ支持軸11と製品あるいはローラ13と押え板3との
間に干渉が起ってしまいローラ12.13の使用に制限
を受けるという欠点がある。とnは2つのロー212.
13が同一の取付角度βとなること等に起因している。
However, in a device that uses two rollers 12 and 13 gold, for example, if the mounting angle of the roller support shaft 11 is set to β with respect to the axial direction of the main shaft 1, the length Ll of the machined portion will be as shown in Fig. 3. As shown, if L2 is too long, interference will occur between the roller support shaft 11 and the product or between the roller 13 and the presser plate 3 during processing, which limits the use of the rollers 12 and 13. and n are two rows 212.
13 have the same mounting angle β.

本発明はかかる従来の欠点を解消し、加工に必要な複数
のローラが装着できしかも工程を中断する必要もなく装
置等との干渉も起らないスピニング加工装置の提供を目
的とする。かかる目的を達成する本発明の構成に、工具
台に回転自在に取付けらnるローラを母型と一体に回転
する素材に押し付けると共にとのローラ會前記母型に沿
って移動させ% ?1J記素材を前記母型に対応した形
状に成形するスピニング加工装置において、前記工具台
にそ九ぞn形状の異なる複数のローラを独立させ且つこ
九らローラ全順次前記素材に押し付けたとき装置各部お
よび累月と干渉しないよう配設してなることを特徴とす
る。
It is an object of the present invention to eliminate such conventional drawbacks and to provide a spinning processing device that can be equipped with a plurality of rollers necessary for processing, does not require interrupting the process, and does not cause interference with other devices. In order to achieve this object, the present invention has a structure in which a roller rotatably attached to a tool stand is pressed against a material that rotates together with a matrix, and the rollers are moved along the matrix. 1J A spinning processing device for forming the material into a shape corresponding to the matrix, when a plurality of rollers having different shapes are provided independently on the tool stand, and all of these rollers are sequentially pressed against the material. It is characterized by being arranged so as not to interfere with each part and the moon.

以下、本発明の一実施例を図面に基づき詳細に説明する
Hereinafter, one embodiment of the present invention will be described in detail based on the drawings.

第4図は本発明のスピニング加工装置の一実施例にかか
る概略構成図であシ、従来と同一部分には同一番号を記
しである。
FIG. 4 is a schematic configuration diagram of an embodiment of the spinning processing apparatus of the present invention, in which the same parts as in the conventional apparatus are denoted by the same numbers.

駆動回転自在に支持された主軸lに母型となるマンドレ
ル2が同軸に固定さnlこのマンドレル2にテールスト
ックの先端に取付けた押え板3を介して円板状の素材4
が挟圧支持さnる。
A mandrel 2 serving as a mother mold is fixed coaxially to a main shaft 1 which is rotatably supported.
is supported under pressure.

一方、工具側は、主軸lの軸方向に対して適宜の角度だ
け傾けてスイベルベッド5が設けら九、このスイベルベ
ッド5上にこの長手方向に移動可能なキャレッジ6が搭
載さnると共にキャレツジ6上にキャレツジ6の移動方
向と直角な方向に移動可能な工具台7が設けられ倣い装
置によシ倣い移動さnるようになっている。この工具台
7には、形状の異なる複数個(図示例では3個)のロー
ラ14,15,16がそ几ぞれ独立して回転自在に取付
けらnると共にそnぞnのローラ14,15.16の回
転軸の方向やその位置が各ローラ14.15,16の加
工中に装置各部や素材4等に干渉しないように設定さt
てしる。
On the other hand, on the tool side, a swivel bed 5 is provided inclined at an appropriate angle with respect to the axial direction of the main shaft l, and a carriage 6 movable in the longitudinal direction is mounted on the swivel bed 5. A tool stand 7 is provided on the carriage 6 and is movable in a direction perpendicular to the moving direction of the carriage 6, so that it can be moved by a copying device. A plurality of (three in the illustrated example) rollers 14, 15, and 16 having different shapes are attached to the tool stand 7 so as to be rotatable independently of each other. The direction and position of the rotation axis of 15.16 are set so as not to interfere with each part of the device or the material 4 etc. during processing of each roller 15, 16.
I'll tell you.

かように構成されたスピニング加工装置による加工は、
まず、比較的大きい曲率半径Rの形状とさnたローラ1
4で素材4全絞っていき第4図中の中心よシ下側に示す
1次加工品4aのように加工する。こののち、先端の曲
率半径が製品(第4図中の中心より上側に示す)4Cの
隅部の半径rに等しいか、こnよシ小さい丸味を持った
ローラ15で第5図に示すように4の部分を加工して2
次加工品4bを得る。最後に、しごきスピニング用の特
殊形状のローラ16で第6図に示すように、20部分を
しごいてt!の長さまで伸して製品4Cを得て加工を終
える。
Processing using the spinning processing device configured as above is as follows.
First, the roller 1 has a shape with a relatively large radius of curvature R.
4, the material 4 is completely squeezed and processed into the primary processed product 4a shown below the center in FIG. After this, use a roller 15 with a smaller roundness to make sure that the radius of curvature of the tip is equal to the radius r of the corner of the product (shown above the center in Figure 4) 4C, as shown in Figure 5. Process part 4 to 2
A next processed product 4b is obtained. Finally, as shown in FIG. 6, use the specially shaped roller 16 for squeezing and spinning to squeeze the 20 parts. Stretch it to the length of to obtain product 4C and finish the processing.

こうして工具台7に取付けらnた3個のローラ14,1
5.16i用いてスピニング加工全行なうが、従来のよ
うに、ローラの交換全行ないながら三つの加工工程に分
けて加工する必要もなく、新たなアタッチメントを用意
する必要もない。そして、これら三工程を中断すること
なく成形作業ができ連続工程とすることができる。
In this way, the three rollers 14, 1 are attached to the tool stand 7.
5.16i is used for all spinning processing, but there is no need to separate the processing into three processing steps while replacing all the rollers, and there is no need to prepare a new attachment, as in the conventional method. Further, the molding operation can be performed without interrupting these three steps, making it a continuous process.

第7図は連続的に加工を行なう場合のローラ14の運動
の軌跡■〜Oを示したものであり、ローラ14が起点■
から出発して■〜■の間で絞りスビニングを行なって第
4図の状態となり、引続いて■から■に移動してのの点
に至るとローラ15が1次加工品48に接触し始める。
FIG. 7 shows the locus of movement of the roller 14 during continuous machining, and the roller 14 is the starting point.
Starting from , the drawing and binning is performed between ■ and ■ to reach the state shown in Figure 4, and then the roller 15 begins to come into contact with the primary processed product 48 when it moves from ■ to ■ and reaches the point. .

ローラ14が更に■〜■の間を進むとローラ15は第5
図に示した位置に到達し隅部の成形を終る。その後、更
に引続いてローラ14は[株]、■を経て起点■に復帰
するが、[相]〜■の間を通過する間にローラ16によ
シ第6図に示すように22部分のしごきスピニングが行
なわnる。したがって、第4図はローラ14が■の位置
に来たときの状態を示している。
When the roller 14 further advances between ■ and ■, the roller 15 moves to the fifth position.
The position shown in the figure is reached and the corner forming is completed. Thereafter, the roller 14 continues to return to the starting point ■ through [phase] and ■, but while passing between [phase] and ■, the roller 16 moves to the starting point (22) as shown in FIG. Straining and spinning is performed. Therefore, FIG. 4 shows the state when the roller 14 is at the position (■).

かくしてローラ14を第7図に示す経路■〜■に沿って
進めることによシ、この間に第4図〜第6図に示す加工
を連続して行なうことができ、しかもこの加工中にはロ
ーラ14,15゜16のうち使用していな込ローラが素
材4や加工品4a、4bあるいは装置各部と干渉するこ
ともない。
Thus, by moving the roller 14 along the paths ■ to ■ shown in FIG. 7, the processing shown in FIGS. The sagging rollers 14, 15 and 16 that are not in use do not interfere with the material 4, the processed products 4a and 4b, or any part of the apparatus.

また、従来技術として説明した第2図および第3図のよ
うに一本のローラ支持軸の両端にローラ全取付けたもの
に比較して、本発明装置では、そnぞnのローラ14,
15.16が独立して工具台7に取付けらnるので取付
位置に自由度があシ、ローラと各部との干渉を容易に避
けることができる。すなわち、ローラの直径を大径とし
たり、ローラ支持軸を長くする必要が無くローラを剛性
の高い状態で取付けることが可能である等すぐれた効果
を奏する。
Furthermore, compared to the prior art in which all the rollers are attached to both ends of one roller support shaft as shown in FIGS.
Since the rollers 15 and 16 are independently attached to the tool stand 7, there is a degree of freedom in the attachment position, and interference between the rollers and various parts can be easily avoided. That is, it is not necessary to increase the diameter of the roller or to lengthen the roller support shaft, and it is possible to mount the roller in a highly rigid state, which provides excellent effects.

尚、上記実施例では各ローラの送夛駆動については説明
を省tn7(が、例えば第7図に示す経。
Incidentally, in the above embodiment, the explanation of the feeding drive of each roller is omitted (tn7) (but, for example, as shown in FIG. 7).

路に沿って倣い機構で制御すnば自動化も可能テする。Automation is also possible if it is controlled by a tracing mechanism along the path.

また、ローラの個数も3個に限るものでない。Furthermore, the number of rollers is not limited to three.

以上、実施例とともに具体的に説明したように本発明に
よnば、あらかじめ工具台に、加工に必要な複数個のロ
ーラを独立し且つ適切な位置に配置しであるので、その
ローラを順次使用しながら一工程で連続してスピニング
加工を行うことができる。したがって、従来のように、
一工程毎にローラを交換する等の不都合がなくなシ能率
良く加工作業ができると共に設備費も安価である。
As described above in detail with the embodiments, according to the present invention, a plurality of rollers necessary for machining are arranged independently and at appropriate positions on the tool stand in advance, so that the rollers can be sequentially moved. Spinning processing can be performed continuously in one process while using the machine. Therefore, as before,
There is no inconvenience such as replacing rollers for each process, and processing work can be carried out efficiently and equipment costs are low.

【図面の簡単な説明】[Brief explanation of drawings]

第1図〜第3図はそnぞn従来のスピニング加工装置の
概略構成図、第4図〜第7図は本発明のスピニング加工
装置の一実施例にかかり、第4図は概略構成図、第5図
および第6図は加工工程の説明図、第7図は連続工程の
ローラの軌跡の説明図である。 図 面 中、 lは主軸、 2はマンドレル、 3は押え板、 4は素材、 5はスイベル哀ツド、 6はキャレッジ、 7は工具台、 14.15,16はローラである。 特許出願人 三菱重工業株式会社 復代理人 弁理士光石士部 (仙1名) 第1図 第2図 第3図 第4図 フ 第5図 第6図
1 to 3 are schematic configuration diagrams of a conventional spinning processing device, and FIGS. 4 to 7 show an embodiment of the spinning processing device of the present invention, and FIG. 4 is a schematic configuration diagram. , FIG. 5 and FIG. 6 are explanatory diagrams of the machining process, and FIG. 7 is an explanatory diagram of the locus of the roller in the continuous process. In the drawing, l is the main shaft, 2 is the mandrel, 3 is the presser plate, 4 is the material, 5 is the swivel rod, 6 is the carriage, 7 is the tool stand, and 14, 15, and 16 are the rollers. Patent applicant: Mitsubishi Heavy Industries, Ltd. Patent attorney Shibe Mitsuishi (1 person) Figure 1 Figure 2 Figure 3 Figure 4 F Figure 5 Figure 6

Claims (1)

【特許請求の範囲】[Claims] 工具台に回転自在に取伺けら扛るローラを母型と一体に
回転する素材に押し付けると共にとのローラを前記母型
に沿って移動させ、前記素材を前記母型に対応した形状
に成形するスピニング加工装置において、前記工具台に
そ庇ぞn形状の異なる複数のローラを独立させ且つとn
らローラを順次前記素材に押し付けたとき装置各部およ
び素材と干渉しないよう配設してなることを特徴とする
スピニング加工装置。
A roller rotatably mounted on a tool stand is pressed against the material rotating together with the mother mold, and the roller is moved along the mother mold to form the material into a shape corresponding to the mother mold. In the spinning processing device, a plurality of rollers having different shapes are arranged independently on the tool stand, and
A spinning processing device characterized in that the rollers are arranged so as not to interfere with each part of the device and the material when the rollers are sequentially pressed against the material.
JP58066988A 1983-04-18 1983-04-18 Spinning device Pending JPS59193724A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP58066988A JPS59193724A (en) 1983-04-18 1983-04-18 Spinning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP58066988A JPS59193724A (en) 1983-04-18 1983-04-18 Spinning device

Publications (1)

Publication Number Publication Date
JPS59193724A true JPS59193724A (en) 1984-11-02

Family

ID=13331899

Family Applications (1)

Application Number Title Priority Date Filing Date
JP58066988A Pending JPS59193724A (en) 1983-04-18 1983-04-18 Spinning device

Country Status (1)

Country Link
JP (1) JPS59193724A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4669291A (en) * 1984-12-19 1987-06-02 Kabushiki Kaisha Kobe Seiko Sho Spinning type multiple roller forming machine
US4747286A (en) * 1985-08-30 1988-05-31 W. Hegenscheidt Gmbh Rolling apparatus
US5937516A (en) * 1996-12-13 1999-08-17 General Motors Corporation Method for spin forming articles
US6162403A (en) * 1998-11-02 2000-12-19 General Motors Corporation Spin formed vacuum bottle catalytic converter
WO2003059547A1 (en) * 2002-01-17 2003-07-24 Massee Johan Method and forming machine for manufacturing a product having various diameters
US6691542B2 (en) * 2000-09-26 2004-02-17 Aisin Aw Co., Ltd. Method and apparatus for manufacturing a cylindrical member, and cylindrical member having splines
CN104741429A (en) * 2013-12-31 2015-07-01 北京有色金属研究总院 Combined spinning roller unit and spinning method thereof to form odd-shape parts
JP2016073991A (en) * 2014-10-03 2016-05-12 アイシン・エィ・ダブリュ株式会社 Cylindrical member molding method and cylindrical member molding apparatus

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4669291A (en) * 1984-12-19 1987-06-02 Kabushiki Kaisha Kobe Seiko Sho Spinning type multiple roller forming machine
US4747286A (en) * 1985-08-30 1988-05-31 W. Hegenscheidt Gmbh Rolling apparatus
US5937516A (en) * 1996-12-13 1999-08-17 General Motors Corporation Method for spin forming articles
US6162403A (en) * 1998-11-02 2000-12-19 General Motors Corporation Spin formed vacuum bottle catalytic converter
US6691542B2 (en) * 2000-09-26 2004-02-17 Aisin Aw Co., Ltd. Method and apparatus for manufacturing a cylindrical member, and cylindrical member having splines
JP2005525937A (en) * 2002-01-17 2005-09-02 マッシー, ヨハン Method for producing products having various diameters and molding machine therefor
WO2003059547A1 (en) * 2002-01-17 2003-07-24 Massee Johan Method and forming machine for manufacturing a product having various diameters
EP1994997A3 (en) * 2002-01-17 2008-12-03 Quide B.V. Method and forming machine for manufacturing a product having various diameters
KR100973178B1 (en) 2002-01-17 2010-07-30 요한 마세 Method and forming machine for manufacturing a product having various diameters
US8117877B2 (en) 2002-01-17 2012-02-21 Quide B.V. Method and forming machine for manufacturing a product having various diameters
US8539805B2 (en) 2002-01-17 2013-09-24 Johan Massee Method and forming machine for manufacturing a product having various diameters
CN104741429A (en) * 2013-12-31 2015-07-01 北京有色金属研究总院 Combined spinning roller unit and spinning method thereof to form odd-shape parts
CN104741429B (en) * 2013-12-31 2016-08-17 北京有色金属研究总院 A kind of combination type spinning roller and the spin-on process of shaping shaped piece thereof
JP2016073991A (en) * 2014-10-03 2016-05-12 アイシン・エィ・ダブリュ株式会社 Cylindrical member molding method and cylindrical member molding apparatus

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