JPS5914431A - Dielectric fluid processor for electrical machining - Google Patents

Dielectric fluid processor for electrical machining

Info

Publication number
JPS5914431A
JPS5914431A JP11910582A JP11910582A JPS5914431A JP S5914431 A JPS5914431 A JP S5914431A JP 11910582 A JP11910582 A JP 11910582A JP 11910582 A JP11910582 A JP 11910582A JP S5914431 A JPS5914431 A JP S5914431A
Authority
JP
Japan
Prior art keywords
machining
surfactant
tank
water
liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11910582A
Other languages
Japanese (ja)
Other versions
JPH0242613B2 (en
Inventor
Kiyoshi Inoue
潔 井上
Makoto Onoe
誠 尾上
Sadao Sano
定男 佐野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inoue Japax Research Inc
Original Assignee
Inoue Japax Research Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inoue Japax Research Inc filed Critical Inoue Japax Research Inc
Priority to JP11910582A priority Critical patent/JPS5914431A/en
Priority to DE8383303580T priority patent/DE3377864D1/en
Priority to EP83303580A priority patent/EP0098711B1/en
Priority to US06/506,448 priority patent/US4551602A/en
Priority to DE198383303580T priority patent/DE98711T1/en
Publication of JPS5914431A publication Critical patent/JPS5914431A/en
Publication of JPH0242613B2 publication Critical patent/JPH0242613B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H3/00Electrochemical machining, i.e. removing metal by passing current between an electrode and a workpiece in the presence of an electrolyte
    • B23H3/10Supply or regeneration of working media
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H1/00Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
    • B23H1/10Supply or regeneration of working media

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

PURPOSE:To achieve the circulation of a dielectric fluid economically for reusing, by heating the dielectric fluid containing a surface active agent whose solubility is reduced by a temperature rise, while recovering the surface active agent so as to be reused. CONSTITUTION:A substrate that is mixed with a surface active agent whose solubility is remakably reduced by a temperature rise is used for a dielectric fluid available in electrical machining such as electric discharge machining, etc. The dielectric fluid after being used in machining is led into a regnerative processing tank 8 after precipitating machining chips or the like in a setting tank 5, then heated by a heating device 11 and simultaneously stirred up by a stirrer 12. Iron powder 14 settled inside the regenerative processing tank 8 is made to stick to the surface active agent in time of heating. On the other hand, the dielectric fluid after separation is fed to an oil separator tank 15, and the residual iron powder 14 is poured with cooling water whereby the sticking surface active agent is redissolved. Thus the solution is circulated and mixed in the dielectric fluid for reusing.

Description

【発明の詳細な説明】 本発明は、水を主成分とする放電加工液を用いる放電加
工等の電気加工装置における加工液処理装置に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a machining fluid treatment device in an electrical machining device such as electrical discharge machining using an electrical discharge machining fluid containing water as a main component.

放電加工の分野に於ける棒状や縮型形状電極を使用する
穿孔、型彫加工の分野に於ては、加工液として通常ケロ
シン(白灯油)やトランス油等の炭化水素油系のものが
常用されており、他方ワイヤ電極を使用する所謂ワイヤ
カット放電加工の分野に於ては、加工液として通常水、
特に純水系のものが常用されて来ている。
In the field of drilling and die-sinking using rod-shaped or contracted electrodes in the field of electric discharge machining, hydrocarbon oils such as kerosene (white kerosene) and transformer oil are usually used as machining fluids. On the other hand, in the field of so-called wire-cut electrical discharge machining that uses wire electrodes, water, water,
In particular, pure water-based products have come into regular use.

前者に於てケロシンが用いられるのは、機械の防錆上等
に好都合なこともあるが、一般的に加工速度は遅いが加
工面粗さが小さくて寸法精度の高い仕上げ加工の加工条
件領域から、加工面粗さは荒いが加工速度が早い荒加工
の加工条件領域迄の全加工条件領域にわたって各一種の
加工性能が、一般に他より優れていて、かつ設定加工条
件にはソ比例的に安定して得られること、及び比較的安
価で人手し易く、マた比較的長寿命で加工中及び廃棄等
の後処理に当り、゛格別公害等の問題が生じないか、処
理が比較的容易なこと等によるものと思惟される。
In the former case, kerosene is sometimes used because it is convenient for preventing rust in the machine, but it is generally used in the processing condition range of finishing processing where the processing speed is slow but the machined surface roughness is small and dimensional accuracy is high. The machining performance of each type is generally superior to the others over the entire machining condition range, from rough machining where the surface roughness is rough but the machining speed is high, and the machining performance is proportional to the set machining conditions. It can be obtained stably, is relatively inexpensive and easy to handle, has a relatively long life, and does not cause any particular pollution problems or is relatively easy to dispose of during processing and after-treatment such as disposal. It is thought that this is due to a number of reasons.

j〜かして、斯種ケロシンやトランス油等の炭化水素油
系加工液の最大の欠点としては、該加工液が可燃性であ
ると言うことであって、放電加工等の電気加工は該・加
工液中で、又は該加工液を介して一対の電極(一方が加
工用電極で、他方が被加工物)を微小間隙を隔て\相対
向させ該間隙に通電して間欠的な放電や放電々解等を継
続的に繰り返し発生維持させて加工を行なうものであり
、他方斯種電気加工装置はその稼動運転中に、運転作業
者が機械装置に常時性いていることなく自動運転加工を
行なう類のものである所から、上記加工液としてはケロ
シンに各種添加物を添加等して発火温度を上昇させたも
のが使用されているもの\、また近時火災検知の自動消
火装置が一台一台の各放電加工装置に付設される状況に
ちるもの\依然として発火火災を生ずる危険性があシ、
このため上述の如く自動運転加工の機械装置でありなが
ら、例えば無人では、及び又は終夜運転には供し難いも
のであった。後者の加工液水は、火災等の危険は全くな
く、又防錆剤等の各種添加剤等が仮りに必要としても極
めて安価であり、処理も容易、まだ炭化水素油のように
人の皮膚等に障害を与えることもない等炭化水素油系加
工液に比較して種々の優れた点があり、また加工性能の
点でも、例えば電圧パルスの持続時間が約数10μs前
後以下で、加工面粗さ約数10μRmax  以下の所
謂仕上げ加工条件領域に於ては炭化水素油系加工液に充
分比肩し得るもの\、上記以上程度の加工面粗さの中加
工乃至荒加工に近い加工条件領域になると、取いはまた
加工電極の加工面積が大きくなると、種々の加工性能中
、加工速度が極端に低下するとか、加工が困難になった
り、また電極消耗が増大して電極低消耗の加工ができな
いとかの欠点があり、このため上記の加工液水は、加工
条件が所謂仕上げ加工の加工条件領域に限られる、ぺい
はさらに加工面積が大きくない加工態様の場合に該当す
るワイヤカット放電加工(通常数値制御方式)に於て使
用されるに止っている。
The biggest drawback of hydrocarbon oil-based machining fluids such as kerosene and transformer oil is that they are flammable, and electrical machining such as electrical discharge machining is not suitable.・A pair of electrodes (one is a machining electrode and the other is a workpiece) are placed opposite each other with a minute gap in or through the machining fluid, and current is applied to the gap to generate intermittent electrical discharge and Machining is performed by continuously generating and maintaining electrical discharge, etc. On the other hand, this type of electrical machining equipment can perform automatic machining without the operator being constantly in contact with the machine during operation. Because the processing fluid used is kerosene with various additives added to raise the ignition temperature, automatic fire extinguishing devices for fire detection have recently been introduced. Due to the situation in which each electric discharge machining device is attached, there is still a risk of ignition and fire.
For this reason, although it is a machine device for automatic operation as described above, it is difficult to operate it unmanned and/or overnight. The latter processing liquid water poses no danger of fire or the like, and even if various additives such as rust preventive agents are required, they are extremely cheap, easy to dispose of, and are still resistant to human skin like hydrocarbon oils. It has various advantages over hydrocarbon oil-based machining fluids, such as those that do not cause any damage to the machining surface. It is fully comparable to hydrocarbon oil-based machining fluids in the so-called finishing machining condition range where the roughness is approximately several 10 μRmax or less, and in the machining condition area close to medium machining or rough machining with machined surface roughness of the above degree or higher. In addition, when the machining area of the machining electrode becomes large, the machining speed may drop dramatically, machining becomes difficult, and electrode consumption increases, making it difficult to perform machining with low electrode consumption. For this reason, the machining liquid water described above has the disadvantage that the machining conditions are limited to the machining condition range of so-called finishing machining. It is usually only used in numerical control systems.

しかしながら、例えば5’−xIO3Ωcm以上の所謂
純水を加工液とする限シに於ては(勿論数多前後以下の
防錆剤等を添加したものを含む)、加工電圧パルス(又
は放電電流パルス)の幅(τon又はτD)が約30〜
20μRmax前後程度またはそれ以上の加工条件領域
、即ち中加工条件以上になると、例えば電圧パルス(τ
On)の無負荷電圧を格別に大きくするとか、又は放電
々原パルス(τD)の放電々流振幅(IJ))を格別に
大きくした場合等の格別特殊な加工条件、即ち従来通常
の電圧パルス(τ。11)又は放電パルス(τフル、ま
た必要ならば電圧パルス(τo11)間体止時間(τo
ff)の各条件、又はそれらに比較的容易に可能な程度
の工夫を凝らした限りでは、前述の如≦加工速度の急減
、電極消耗の増大等のため実用に供し得ないのが現状で
ある。
However, insofar as the so-called pure water of 5'-xIO3 Ωcm or more is used as the machining fluid (of course, it also includes those to which many rust preventives, etc., are added), machining voltage pulses (or discharge current pulses) ) width (τon or τD) is approximately 30~
When the machining conditions are around or above 20μRmax, that is, the medium machining conditions or higher, for example, the voltage pulse (τ
Exceptionally special machining conditions, such as when the no-load voltage (on) is made exceptionally large, or when the electrical discharge amplitude (IJ) of the electrical discharge source pulse (τD) is made exceptionally large, i.e., when the conventional normal voltage pulse (τ.11) or the discharge pulse (τ full and, if necessary, the voltage pulse (τo11), the body dwell time (τo
ff), or to the extent that they are devised to the extent that is relatively easily possible, the current situation is that it cannot be put to practical use due to the sudden decrease in processing speed, increase in electrode wear, etc. as described above. .

そこで本発明者らは既に水を主成分とし、表面活性剤を
10数チ以下、数−前後程度混合した、或いはさらに、
同時に炭化水素油系の所謂従来の加工液成分を数チ前後
程度混合した放電加工液、或いはさ−らに数μmφ前後
以下の金属粉等微細導電粉粒を体積比(見掛け)で1チ
以下の微量添加した放電加工液を開発している。表面活
性剤、或いはさらに炭化水素油を夫々微量混合した放電
加工液を用いれば、加工速度の低下や電極消耗の度合が
少−なくなる上、火災発生の危険性がないため例えば数
値制御方式の終夜無人運転による一加工が可能となる。
Therefore, the present inventors have already mixed water as the main component with less than 10 or more surfactants, or in addition,
At the same time, electrical discharge machining fluid is mixed with a conventional machining fluid component of hydrocarbon oil in an amount of around several inches, or fine conductive powder such as metal powder with a diameter of around several μm or less is added in a volume ratio (apparent) of less than 1 inch. We are developing an electrical discharge machining fluid with a trace amount of added. If an electrical discharge machining fluid containing a small amount of a surface active agent or a hydrocarbon oil is used, the machining speed will decrease and the degree of electrode wear will be reduced, and there is no risk of fire. Single processing can be performed by unmanned operation.

しかしながら、斯種表面活性剤は一般に高価であるとい
う欠点がある。
However, such surfactants have the disadvantage that they are generally expensive.

このため、例えば特願昭56−176.128号や特願
昭56−181,567号等の先願発明に於ては、前記
の如き表面活性剤の入った加工液を殆んど無駄なく消費
し尽すような新規な放電加工方法等を提案した。即ち、
例えば「加工用電極と被加工物電極とを微小間隔を隔て
\相対向させて形成され、かつ加工液が供給介在せしめ
られる前記対向微小加工間隙に休止時間を置きながら間
欠的な電圧パルスを印加して発生する放電により、前記
被加工物電極の加工用電極対向部分の除去加工を行ない
、かつ前記加工の進行に伴う前記加工間隙の維持制御送
りを行なうようにした電気加工方法に於て、前記加工液
として水を主成分とする実質上非可燃性の水系加工液を
用いると共に1、前記加工用電極として数cA前後以上
の加工面積を有する穿孔又は型彫等の総型電極を用い、
該加工用電極と被加工物電極とを少くとも前記加工間隙
が貯溜加工液外の気中に於て形成保持されるように気中
に配置した状態で加工間隙に前記加工液を連続的又は間
欠的に注入しつ\前記放電により加工を行なうに当り、
前記加工間隙の外周縁部より放電加工屑、火花、加工液
及びその分解生成物等の加工間隙介在物及び生成物が周
囲の気中に放射噴出、飛散する状態を前記放電により保
ちつ\前記加工が進行するように、前記加工液の加工間
隙への供給注入を制限制御することを特徴とする電気加
工方法o、Jb言った類のもので、前記加工液の加工間
隙への供給注入の制限制御は、加工間隙に供給された加
工液の殆んど全部が、気化、蒸気化、分解、及び燃焼等
して使い尽される状態を理想とするものであるが、加工
面積、加工形状、加工電極形状、加工液供給ノズルの設
は方、加工液供給路及び開口の電極又は被加工物への形
成又は設は方、加工の進行に応する加工形状、加工条件
、又は加工状態等によっては、上記の加工液を上記の如
く加工間隙で消費し尽す以上の、例えば数倍の供給量で
加工間隙に噴出供給するか、結果としてそのような加工
液供給となることがあることは避けられず、か\る場合
には、上記先願発明にも記載されているように、過剰供
給の加工液を一部以上の加工屑及び廃棄処分をしても良
い加工液源(例えば、表面活性剤等の有効成分を含まな
い加工屑や有効成分の燃焼滓等を含む水)と共に混合状
態で回収し、固形要分の分離その他の処理をして再循環
供給を行なう訳であるが、前記処理が仲々難しいもので
あった。
For this reason, for example, in the inventions of earlier applications such as Japanese Patent Application No. 56-176.128 and Japanese Patent Application No. 56-181,567, the machining fluid containing the above-mentioned surfactant is hardly wasted. We proposed a new electrical discharge machining method that would completely consume the material. That is,
For example, ``intermittent voltage pulses are applied to the opposed micro-machining gap, which is formed by facing each other with a micro-interval between the processing electrode and the workpiece electrode, and into which the processing fluid is supplied, with a pause period in between. In the electric machining method, the part of the workpiece electrode facing the machining electrode is removed by the electric discharge generated by the process, and the machining gap is maintained and controlled as the machining progresses. Using a substantially non-flammable aqueous machining fluid containing water as the main component as the machining fluid; 1. Using a full-type electrode such as a perforation or engraving having a machining area of around several cA or more as the machining electrode;
With the machining electrode and the workpiece electrode arranged in air so that at least the machining gap is formed and maintained in the air outside of the stored machining liquid, the machining liquid is continuously or When machining is performed by intermittently injecting and discharging,
The electric discharge maintains a state in which machining gap inclusions and products such as electric discharge machining debris, sparks, machining fluid, and their decomposition products eject and scatter into the surrounding air from the outer peripheral edge of the machining gap. The electric machining method O, Jb is characterized in that the supply injection of the machining fluid into the machining gap is limited and controlled so that the machining progresses. Ideally, limit control is such that almost all of the machining fluid supplied to the machining gap is used up through vaporization, vaporization, decomposition, combustion, etc., but depending on the machining area and machining shape. , the shape of the machining electrode, how to set up the machining fluid supply nozzle, how to form or install the machining fluid supply path and opening on the electrode or the workpiece, the machining shape according to the progress of machining, machining conditions, or machining state, etc. Depending on the situation, the above-mentioned machining fluid may be sprayed and supplied to the machining gap at a supply amount several times larger than that which is consumed in the machining gap as described above, or as a result, such machining fluid may be supplied. If this is unavoidable, as described in the above-mentioned prior invention, a part or more of the excessively supplied machining fluid can be disposed of as machining waste and disposed of as a machining fluid source (for example, Processing waste that does not contain active ingredients such as surfactants, water that contains combustion residue of active ingredients, etc.) is collected in a mixed state, and the solid components are separated and other treatments are performed before being recirculated and supplied. However, the treatment was rather difficult.

即ち、通常高価な表面活性剤以外の水(純水であったも
の)及び必要に応じて微量添加されたスピンドル油等の
炭化水素油系、及び防錆剤等必要に応じて添加されたそ
の他の添加物等は比較的安価であるから必ずしも回収す
る必要はないが、上記表面活性剤を水に溶解したま\回
収しよう六すると、放電加工に際して生成した種々の不
純物等が分離除去できないだけでなく、加工液の比抵抗
の向上回復ができず、上記加工液の再生処理は難しいも
のであった。
In other words, water other than the usually expensive surfactant (purified water), hydrocarbon oils such as spindle oil added in small amounts as necessary, and others added as necessary such as rust preventives. Since these additives are relatively inexpensive, it is not necessarily necessary to recover them. However, if you attempt to recover the above-mentioned surfactants while they are dissolved in water, various impurities generated during electrical discharge machining cannot be separated and removed. Therefore, the specific resistance of the machining fluid could not be improved or recovered, and the regeneration treatment of the machining fluid was difficult.

即ち、上記の如き加工液の処理には、表面活性剤と炭化
水素油等の有機物系のものと、水その他の無機物系のも
のとに分離して、後者のものを脱イオン処理するか、該
後者のものを廃棄して新しい純水等を使用するようにす
る以外には加工液の再生、表面活性剤の回収再使用は難
しかった。
That is, in the treatment of the above-mentioned processing fluid, it is necessary to separate the organic matter such as surfactant and hydrocarbon oil into the organic matter such as water and other inorganic matter, and then deionize the latter. It was difficult to regenerate the processing fluid and recover and reuse the surfactant except by discarding the latter and using new pure water or the like.

本発明は、火災等の発生の心配がなく、無人の終夜運転
等も可能になり、しかも経済的に実現できるという利点
を有する表面活性剤、或いはさらに炭化水素油や微細導
電粉を夫々微量含む水が主成分の放電加工液を用いた放
電加工装置における加工液の処理装置を提供することを
目的とする。
The present invention has the advantage that there is no fear of the occurrence of fire, etc., unmanned overnight operation is possible, and it can be realized economically, or it further contains a small amount of hydrocarbon oil or fine conductive powder. An object of the present invention is to provide a machining fluid processing device in an electrical discharge machining machine that uses an electrical discharge machining fluid whose main component is water.

本発明は高価な表面活性剤を使用後は回収して再使用し
ようとするもので、表面活性剤として、その水溶液の温
度の上昇によって溶解度が大巾に減少する(すなわち曇
点を持つ)′ものを用いると共に、加工済液を加熱して
水から固形分として分離するようにした表面活性剤回収
装置を備え、該表面活性剤回収装置は、加工済液を溜め
る再生処理槽と、該再生処理槽内の加工済液を曇点以上
の温度に加熱する加熱装置と、加熱によって析出する表
面活性剤を付着させることにより表面活性剤の分離を促
進させる被付着物と、再生処理槽内の加工済液をかく拌
するかく押装置と、表面活性剤が沈積した状態における
上澄液を再生処理槽の外部に排出する装置と、該上澄液
排出後に再生処理槽内に水(純水)を靴入させることに
より低温化して表面活性剤を水に再溶解させる水供給装
置とを備えたことを特徴とする。
The present invention aims to recover and reuse an expensive surfactant after use. and a surfactant recovery device that heats the processed liquid and separates it from water as a solid content, and the surfactant recovery device includes a regeneration treatment tank that stores the processed liquid, and a regeneration treatment tank that stores the processed liquid and A heating device that heats the processed liquid in the treatment tank to a temperature above the cloud point, a deposit that promotes separation of the surfactant by adhering the surfactant that precipitates by heating, and a A stirring device that stirs the processed liquid, a device that discharges the supernatant liquid with the surfactant deposited to the outside of the regeneration treatment tank, and a device that discharges water (pure water) into the regeneration treatment tank after discharging the supernatant liquid. ) into the water to reduce the temperature and redissolve the surfactant in water.

そして、このような構成にすることによシ、上記特願昭
56−1.76.128号等の先願発明記載の如き水系
加工液を用いる放電加工を加工液の点から見る限りに於
て経済的に実用可能にすると共に、上記先願発明に記載
した特殊な放電加工方法以外の従来慣用の放電加工方法
にも、上記水系加工液を(史用することを可能としだも
ので、ま氷、所謂ワイヤカット放電加工に用いても、加
工性能が水(純水)と同等程度以上で、電極消耗が少な
い所から有用と思惟されるものである。
By adopting such a structure, electric discharge machining using a water-based machining fluid as described in the invention of the earlier application such as the above-mentioned Japanese Patent Application No. 1987-1.76.128 can be improved from the viewpoint of the machining fluid. In addition to making it economically practical, the water-based machining fluid can also be used in conventional electric discharge machining methods other than the special electric discharge machining method described in the prior invention. Even when used in mahi, so-called wire-cut electric discharge machining, machining performance is equivalent to or higher than that of water (pure water), and electrode consumption is small, so it is thought to be useful.

以下本発明を図面により説明する。1町面は電極2とワ
ーク3間の加工間隙に制限的に、必要な量宛噴出供給さ
れ、加工屑、分解生成物等を含む使用済放電加工液4は
、後述のように回収され、少くともその内の表面活性剤
を再生回収して再使用に供せられる。
The present invention will be explained below with reference to the drawings. 1 is supplied to the machining gap between the electrode 2 and the workpiece 3 in a limited manner in the required amount, and the used electrical discharge machining fluid 4 containing machining waste, decomposition products, etc. is collected as described later. At least the surfactant contained therein can be recovered and reused.

本発明においては、該放電加工液4として、水を主成分
とし、少なくとも表面活性剤を混合して赤黒を持たせた
水溶液を用いる。放電加工槽1にて使用後の加工済液は
沈澱槽5に導き、加工屑10その他の生成固形物を沈澱
させる。該沈澱槽5には上下方向に間隔を有して2つの
液位検出用リミットスイッチLS、 、’ LS2 が
設けてあり、かつかく押装置7が設けである。8は再生
処理槽であシ、該再生処理槽78は前記沈澱槽5の数分
の1程度の容積を有し、前記リミットスイッチLS、が
作動するとポンプ9および配管9aによシ沈澱槽5内の
加工済液を再生処理槽8内に導入し、リミットスイッチ
LS2、又はLS3が作動するとその導入を停止する。
In the present invention, as the electrical discharge machining fluid 4, an aqueous solution containing water as a main component and mixed with at least a surfactant to give it a red and black color is used. The processed liquid after being used in the electrical discharge machining tank 1 is led to a settling tank 5, where machining waste 10 and other produced solids are precipitated. The sedimentation tank 5 is provided with two limit switches LS, , 'LS2 for detecting the liquid level with an interval in the vertical direction, and a pushing device 7 is also provided. Reference numeral 8 denotes a regeneration treatment tank, and the regeneration treatment tank 78 has a volume that is approximately a fraction of the volume of the sedimentation tank 5. When the limit switch LS is activated, the pump 9 and the piping 9a move to the sedimentation tank 5. The processed liquid inside is introduced into the regeneration treatment tank 8, and when the limit switch LS2 or LS3 is activated, the introduction is stopped.

再生処理槽8内には、固形物の大部分が沈澱によシ除去
された加工済液を赤黒以上に加熱する加熱装置11と、
かく押装置12と、温度センサー13と、液位検出用リ
ミットスイッチLS3゜LS4とが設置してあシ、また
加熱時に表面活性剤を付着させる微細粉末、例えば鉄粉
14が沈積させである。
Inside the regeneration treatment tank 8, there is a heating device 11 that heats the processed liquid from which most of the solids have been removed by precipitation to a temperature higher than red and black;
A stirring device 12, a temperature sensor 13, and limit switches LS3 and LS4 for detecting the liquid level are installed, and fine powder, such as iron powder 14, to which a surfactant adheres during heating is deposited.

15は加工液にケロシン油等の油を混入した場合に、表
面活性剤を含まず、廃棄処分にする加工“液源(大部分
は水で再生処理槽8から汲み上げた」二澄液)から油及
び一部汲み上げられた鉄粉(加工屑を一部含む)を分離
さらには回収するだめに設けた油分離槽であり、再生処
理槽8と該油分離槽15とは、ポンプ16を有する排出
管17と、ポンプ18を有する鉄粉(温度を保てば0表
面活性剤が一部付着していり戻し管19とにより接続さ
れている。核油分離槽15は水と油の比重差によって油
を水(排液)から分離するもので、中間の仕切板20に
よって油分離側と排出側に分割してあり、排出側には鉄
粉や加工屑を除くフィルタ21が設置され、フィルタ2
1の排液出口側には加工によって生じたイオンの濃度セ
ンサー22が設けてあり、濃度センサー22による濃度
検出後は排液管23によシ放流するようになっている。
15 is from the processing liquid source (mostly water, pumped up from the recycling tank 8), which does not contain a surfactant and is disposed of when oil such as kerosene oil is mixed in the processing liquid. This oil separation tank is provided to separate and collect oil and partially pumped iron powder (including some processing scraps), and the regeneration treatment tank 8 and the oil separation tank 15 have a pump 16. A discharge pipe 17 is connected to a return pipe 19 with an iron powder having a pump 18 (if the temperature is maintained, some of the surface active agent will adhere to it). The system separates oil from water (drained liquid) by separating the oil from the water (drainage liquid).It is divided into an oil separation side and a discharge side by an intermediate partition plate 20.A filter 21 for removing iron powder and processing waste is installed on the discharge side. 2
A concentration sensor 22 for ions generated by processing is provided on the drain outlet side of the drain 1, and after the concentration sensor 22 detects the concentration, the drain is discharged to a drain pipe 23.

ポンプ18は適宜作動させて、沈積鉄粉を再生処理槽8
に帰還させて処理槽8の鉄粉の消費損耗を防止する。
The pump 18 is operated as appropriate to remove the deposited iron powder from the regeneration treatment tank 8.
This prevents the iron powder in the treatment tank 8 from being consumed or wasted.

24は表面活性剤を冷純水の注入によシ溶解させた溶液
を処理槽8から汲み上げ加工液として再使用する際にそ
の汲み上げた加工液から、同時に汲み上げられた鉄粉を
沈降により分離する鉄粉分離槽であシ、該分離槽24と
前記再生処理槽8.とけ、ポンプ25を有する再使用加
工液の吸出管26と、ポンプ27を有する鉄粉戻り管2
8とによシ接続されている。29は処理槽8から汲み上
げた加工液中の鉄粉を除くために必要に応じて設けられ
るフィルタ、30は該フィルタによシ鉄粉を除いた加工
液を再使用のだめに加工液槽31に導く戻シ管でらる〇 加工液槽31においては、必要に応じてケロシン油等の
油、表面活性剤その他32が必要量添加又は補充のため
に混合され、ポンプ33により、弁34および配管35
.36を介して前記電極2又は加工槽1の一方又は両方
から被加工体3との間の加工間隙に、或いは加工槽1充
満のために供給されるようになっている。
24 is a solution in which a surfactant is dissolved by injecting cold pure water, and when the solution is pumped up from the processing tank 8 and reused as a processing liquid, the iron powder that is pumped up at the same time is separated by sedimentation from the pumped processing liquid. The iron powder separation tank 24 and the regeneration treatment tank 8. a reusable machining fluid suction pipe 26 with a pump 25; and an iron powder return pipe 2 with a pump 27.
It is connected to 8. Reference numeral 29 indicates a filter provided as necessary to remove iron powder from the machining fluid pumped up from the processing tank 8, and 30 indicates a filter that removes the iron powder from the filter and transfers the machining fluid to the machining fluid tank 31 for reuse. In the machining liquid tank 31, oil such as kerosene oil, surfactant, and others 32 are mixed for addition or replenishment in the required amount as necessary, and a pump 33 is used to remove valves 34 and piping. 35
.. It is supplied from one or both of the electrode 2 or the processing tank 1 via the electrode 2 or the processing tank 1 to the processing gap between the workpiece 3 or to fill the processing tank 1.

37社水道水38のイオン分を除去するイオン交換樹脂
、39はイオン除去後の純水を溜めておく純水槽であシ
、該純水槽39内の純水は、ポンプ40によシ弁41を
有する配管42を介して加上液と合流して電極2等の加
工部に供給しうるようになっており、まだ弁43を有す
る配管44を介して前記再生処理槽8に冷純水として導
入させることができるようになっている。
37 An ion exchange resin removes ions from the tap water 38; 39 is a pure water tank for storing pure water after ion removal; It joins with the supernatant liquid through a piping 42 having a valve 43 and can be supplied to the processing parts such as the electrode 2, and is then supplied to the regeneration treatment tank 8 as cold pure water through a piping 44 having a valve 43. It is now possible to introduce it.

次にこの装置の作用について説明する。加工槽1に於け
る加工使用済液が沈澱槽5に供給され、液位がリミット
スイッチLS、に達するとスイッチオンとなったポンプ
9により、再生処理槽8に加工済液を流入させ、該処理
槽8内の液位がリミットスイッチLS、に達するとポン
プ9はスイッチオフとなりその後、加熱装置11によっ
て好ましくは急速に加熱すると共に、例えば導入加工済
液の約20体積係を予め充填した3μφの鉄粉と共に該
加工済液をかく押装置12によって例えば05m/Se
cの速度で強制的に、即ち鉄粉14が浮遊して処理槽8
内を万辺なく移動するようにかく拌する。加工済液が赤
黒(例えば55’C)以上に加熱されると、加工済液中
の表面活性剤は鉄粉の表面に吸着され、前記表面活性剤
に対する充分な量の鉄粉14としておくことにより加工
済液中に溶解していた表面活性剤の殆んど全ては鉄粉1
4表面に吸着され、かく1′1停止によって再生処理槽
8の底部に沈降する。一方、放電加工によって生じたイ
オン分は上澄液中に取り残され、まだ各槽分解物等も水
に浮遊性のものは大部分上澄液中に残存し、また油分が
混入されていれば油分も液中、又は浮上して残る。従っ
て、かく拌を停止した後に成る程度の沈降時間を置いて
、或いは例えば磁気的等の手段で強制沈降させ、上澄液
を下方のリミットスイッチ、LS4が作動するまでポン
プ16によって油分離槽15に導入して静置することに
よ上げ除去することができる。また油分は必要ならば油
分離槽15で回収することができる。油分を除きかつフ
ィルタ21で固形分を除いた加工済液は純度の低下した
水であるから、樹脂槽37に供給して再使用しても良い
が、樹脂37を痛めることがあるので、通常は排液管2
3を介して放流される。
Next, the operation of this device will be explained. The processed liquid in the processing tank 1 is supplied to the settling tank 5, and when the liquid level reaches the limit switch LS, the pump 9, which is turned on, causes the processed liquid to flow into the regeneration processing tank 8, and When the liquid level in the treatment tank 8 reaches the limit switch LS, the pump 9 is switched off and then heated, preferably rapidly, by a heating device 11. For example, 05 m/Se
Forcibly at a speed of c, that is, the iron powder 14 is suspended in the processing tank 8.
Stir so that it moves around evenly. When the processed liquid is heated to a temperature above red-black (for example, 55'C), the surfactant in the processed liquid is adsorbed to the surface of the iron powder, and the amount of iron powder 14 is sufficient for the surface active agent. Almost all of the surface active agent dissolved in the processed liquid was iron powder 1.
It is adsorbed on the surface of 4, and thus settles to the bottom of the regeneration treatment tank 8 by stopping 1'1. On the other hand, ions generated by electrical discharge machining are left behind in the supernatant liquid, and most of the decomposition products from each tank that are still floating in water remain in the supernatant liquid, and if oil is mixed in, Oil also remains in the liquid or floats to the surface. Therefore, the supernatant liquid is pumped into the oil separation tank 15 by the pump 16 until the lower limit switch LS4 is activated, after a settling time of a certain amount after the agitation is stopped, or by forcible sedimentation using, for example, magnetic means. It can be removed by introducing it into the room and letting it stand. Further, oil can be recovered in an oil separation tank 15 if necessary. The processed liquid from which oil and solids have been removed by the filter 21 is water with reduced purity, so it may be supplied to the resin tank 37 and reused, but since this may damage the resin 37, it is usually is drain pipe 2
It is discharged through 3.

一ヒ澄液を放流した後は、弁43を開放し、ボ、ンプ4
0を駆動して純水槽39内の純水(冷水であることが望
しいので、槽39との間に必要に応じて冷却装置を設け
る。)を配管44を介して再生処理槽8にリミットスイ
ッチLS3が作動するまで流入させてかく拌することに
よシ、表面活性剤が付着している鉄粉14が浮遊し、該
鉄粉に吸着されている表面活性剤を水に溶解させ、加工
液として再生させる。再生された加工液はかく拌停止及
び沈降によシ鉄粉を分離し、上澄の再生加工液を鉄粉分
離槽24およびフィルタ29によって鉄粉を充分除いた
加工液を戻り管30を介して加工液槽31に戻し、必要
に応じてケロシン油等の油、表面活性剤、その他32を
加え又は補充して混合し、ポンプ33によシ弁34およ
び配管35,36を介して電極2等の加工部に供給され
る。
After discharging the clear liquid, open the valve 43 and pump 4.
0 is driven to limit the pure water in the pure water tank 39 (preferably cold water, so a cooling device is provided between the tank 39 and the tank 39 if necessary) to the regeneration treatment tank 8 via the piping 44. By flowing in and stirring until the switch LS3 is activated, the iron powder 14 to which the surfactant is attached is suspended, and the surfactant adsorbed to the iron powder is dissolved in the water and processed. Regenerate as liquid. The recycled machining fluid is stirred and settled to separate iron powder, and the supernatant regenerated machining fluid is passed through an iron powder separation tank 24 and a filter 29 to sufficiently remove iron powder, and the machining fluid is passed through a return pipe 30. The liquid is returned to the machining liquid tank 31, and oil such as kerosene oil, a surfactant, and others 32 are added or replenished as necessary and mixed. It is supplied to other processing departments.

なお、上述実施例における具体例においては、再生処理
槽8の上方のリミットスイッチLS、までの容積を10
7?とじ、1回の処理量を61.毎分尚りの処理量を2
00cc / tniル、1回のサイクルタイムを30
分とした。そしてこの場合の表面活性剤の回収率は95
%であった。
In addition, in the specific example of the above-mentioned embodiment, the volume up to the limit switch LS above the regeneration treatment tank 8 is 10
7? The amount of processing per time is 61. Processing capacity of 2 or more per minute
00cc/tni, one cycle time 30
It was a minute. And the recovery rate of the surfactant in this case is 95
%Met.

また、例えば、前述特願昭56−181,567号等の
先願発明記載の如き放電加工においては、加工条件(電
気的条件)および加工形状の離易度によって加工液流量
が変化し、実際の流量fRと、最適最小流量f(v)m
LrLLr上次のようになる。
In addition, for example, in electric discharge machining as described in the invention of the prior application such as the aforementioned Japanese Patent Application No. 56-181,567, the flow rate of machining fluid changes depending on the machining conditions (electrical conditions) and the degree of releasability of the machining shape. The flow rate fR and the optimal minimum flow rate f(v)m
LrLLr is as follows.

/R= f (v)miyb + F ここで、f(v)m乙□は電圧パルスτ。1.と電流パ
ルスIp  等の加工条件に関連して変化し、Fは加工
に関与しない流量、即ち加工形状や加工状態等により加
工間隙の各部に所望のように加工液が介在するように供
給するには、必要量以上の加工液を供給する必要がある
が、その結果、過剰であった加工液の流量である。この
加工に開力しない流量Fは未使用の加工液であり、従っ
て電極2等の加工部に供給する必要のある総合純水(加
工液)供給量FTは、 FT = F 十f (v)mirLxαとなる。ただ
し、αは加工条件によって変わる係数である。との総合
純水供給量F7を制御することにより、再生加工液とな
る。このような純水の供給は、再生処理槽8に対しての
みならず、加工液槽31に対して行うようにしてもよく
、まだ弁4■を介して配管36で合流させて供給するよ
うにしてもよい。上記図示実施例に於て処理槽8に於て
加工済液を処理して表面活性剤を鉄粉14に付着沈降せ
しめ、上澄液をポンプ16により油水分離槽15に汲み
出した後、純水槽39がらポンプ40により処理槽8に
供給する純水の量は、上記加工液の未使用流量下に正確
に相当する量であれば、配管30によって液槽31に帰
還する液中の表面活性剤の濃度が初期未使用加工液のそ
れと一致することになるが、加工によって消費される流
量α×f(v)nLLrLは、加工間隙の時々刻々の加
工状態等によって相当程度変化するから、上記、純水槽
39から処理槽8に供給する純水の量は、上記流量下に
相当する純水の量より多重の、例えば ・処理槽8で処
理した加工済液、即ち油水分離槽1“′5に汲み上げた
液の約60q6前後として、加工液槽31またはその前
段に於て表面活性剤その他の濃度調整を行なうようにす
ることが望ましい。勿論必要ならば加工状態の継続的検
知により流量α×f(v)、ntt、、を検知してポン
プ40による処理槽8への純水供給量をその都度自動制
御するようにしても良い。
/R= f (v)miyb + F Here, f(v)m ot□ is the voltage pulse τ. 1. and current pulse Ip, etc., and F is the flow rate that is not involved in machining, that is, the flow rate that is used to supply machining fluid to each part of the machining gap as desired depending on the machining shape, machining conditions, etc. is the flow rate of machining fluid that was excessive even though it was necessary to supply machining fluid in excess of the required amount. The flow rate F that does not cause any opening force during this machining is unused machining fluid, and therefore the total supply amount FT of pure water (machining fluid) that needs to be supplied to the machining parts such as the electrode 2 is as follows: FT = F +f (v) It becomes mirLxα. However, α is a coefficient that changes depending on the processing conditions. By controlling the total pure water supply amount F7, the recycled machining fluid is obtained. Such pure water may be supplied not only to the regeneration treatment tank 8 but also to the processing liquid tank 31. You can also do this. In the illustrated embodiment, the processed liquid is treated in the treatment tank 8 to cause the surfactant to adhere to and settle on the iron powder 14, and the supernatant liquid is pumped out to the oil-water separation tank 15 by the pump 16, and then to the pure water tank. If the amount of pure water supplied to the processing tank 8 by the pump 40 from 39 corresponds exactly to the unused flow rate of the processing fluid, the surfactant in the liquid returned to the liquid tank 31 by the piping 30 will be reduced. The concentration of is the same as that of the initial unused machining fluid, but the flow rate α×f(v)nLLrL consumed by machining varies considerably depending on the momentary machining state of the machining gap, etc. The amount of pure water supplied from the pure water tank 39 to the processing tank 8 is more than the amount of pure water corresponding to the above flow rate, for example: - Processed liquid treated in the processing tank 8, that is, oil-water separation tank 1'''5 It is desirable to adjust the concentration of the surfactant and other substances in the machining liquid tank 31 or at a stage before it, with the liquid pumped up to about 60q6.Of course, if necessary, the flow rate α× f(v), ntt, etc. may be detected and the amount of pure water supplied to the processing tank 8 by the pump 40 may be automatically controlled each time.

なお、前記表面活性剤としては、ポリエチレングリコー
ル型非イオン表面活性剤、エチレンオキサイドを付加し
たラウリルアルコールやノニルフェノール系のもの、あ
るいは前記先願の特願昭56−17’6,128号に記
−載したシリコーン油系の各種の表面活性剤、或いはま
たアルキルフェノール系のものが用いられ、これらの混
合量としては、重量百分比で0.1〜15チ程度、特に
0.1〜5%程度が好ましい。
The surfactant may be a polyethylene glycol type nonionic surfactant, a lauryl alcohol to which ethylene oxide is added, a nonylphenol type surfactant, or a surfactant as described in the aforementioned earlier Japanese Patent Application No. 17-17-6,128. Various silicone oil-based surfactants listed above or alkylphenol-based ones are used, and the mixing amount of these is preferably about 0.1 to 15% by weight, particularly about 0.1 to 5%. .

また、特に電極の消耗量増大防止のだめ、或いはさらに
加工速度等加工性能推持の安定化のために、例えばスピ
ンドル油やケロシン油等の炭化水素油を約10係程度以
下、好ましくは4〜5チ以下の数チ前後程度を添加し、
また必要ならば加工状態の安定化と加工速度の向上のた
めに微細金属粉等の導電粉を001〜05チ前後混合す
るのが好ましい。そして前記のような炭化水素油は上述
の如き表面活性剤が添加されていることにより、主成分
の水中に微小油滴状となって均一に分散する。まだ処理
槽8に於ける被付着物であると恭に高速分離のためであ
る磁界分離のために加える鉄粉はほぼ0.1μ〜20μ
程度のサイズで、混合量としては重量百分比は01〜1
0チ程度であることが望ましい。なお、磁界分離をしな
い場合は、上記鉄粉に代えて、水に溶解しない砂、その
他のセラミック粉末や非磁性金属粉末その他を用いるこ
とができる。また、磁界を加えて分離する以外に、鉄粉
に代えて合成樹脂粉等誘電体性物の粉を用い直流または
交流電界を加えて静電又は誘電分離するようにしたシ、
マだ前述の如く加工液中に、必要に応じグラファイト、
鉄、銅、ニッケル、亜鉛の微細粉末等を加えて放電加工
するような水主成分の放電加工液の場合には、鉄粉14
の補助に、加工屑及び上記微細粉を処理槽8に於ける被
吸着物粉として利用するようにしても良い。何れにして
も処理槽8内の鉄粉等被吸着物が減少すると、該処理槽
8に於ける目的とする処理が行なえなくなるので、油分
離槽15及び分離槽24に於て補足して処理槽8へ帰還
させるように構成しだのである。また、粉末の代りに各
種の鋼秋物を用いかく押具の周りと処理槽8内周壁間に
多重に筒状等に挿設して被吸着体として用いると良い。
In addition, in order to prevent an increase in the wear amount of the electrodes, or to stabilize machining performance such as machining speed, a hydrocarbon oil such as spindle oil or kerosene oil is added to about 10 parts or less, preferably 4 to 5 parts. Add around a few inches below
Further, if necessary, it is preferable to mix about 001 to 05% conductive powder such as fine metal powder in order to stabilize the processing state and improve the processing speed. The above-mentioned hydrocarbon oil is uniformly dispersed in the form of minute oil droplets in water, which is the main component, by adding the above-mentioned surfactant. The iron powder added for magnetic field separation is approximately 0.1μ to 20μ for high-speed separation if it is still a deposit in the treatment tank 8.
The size of the mixture is about 0.1~1% by weight.
It is desirable that it be about 0. Note that when magnetic field separation is not used, sand, other ceramic powder, non-magnetic metal powder, or the like that does not dissolve in water can be used in place of the iron powder. In addition to separating by applying a magnetic field, electrostatic or dielectric separation can be performed by using dielectric powder such as synthetic resin powder instead of iron powder and applying a DC or AC electric field.
However, as mentioned above, add graphite to the machining fluid as necessary.
In the case of a water-based electrical discharge machining fluid that is used for electrical discharge machining with the addition of fine powders of iron, copper, nickel, zinc, etc., iron powder 14
To assist in this process, the processing waste and the fine powder may be used as adsorbent powder in the processing tank 8. In any case, if the amount of adsorbed materials such as iron powder in the treatment tank 8 decreases, the intended treatment in the treatment tank 8 cannot be performed, so supplementary treatment is performed in the oil separation tank 15 and the separation tank 24. The structure is such that the water is returned to tank 8. Further, instead of powder, various types of steel materials may be used as objects to be adsorbed by inserting them in multiple cylindrical shapes around the pushing tool and between the inner circumferential wall of the processing tank 8.

なお、前記の磁界、電界による分離効果を実験結果によ
り説明すると、105Ωcmの比抵抗の水に非イオン系
のシリコーン油系表面活性剤1チとスピンドル油1係を
添加した加工液で放電加工後、1%のノニフェノールに
エチレンオキサイドを12モル付加したものを混入し、
さらに5μφの鉄粉を15チ混合してかく拌しつつ65
′Cに迄加熱した所、鉄粉と加工屑に活性剤が付着し、
水スピンドル油、及びその他の水溶解物と分離して別に
存在し、約3時間の自然沈澱で沈降させ、上澄液を汲み
出し、沈澱物を冷却し純水を加わえて溶解したところ、
約96チの表面活性剤が回収できた0まだ、上記のかく
押抜5011zで1100’G(ガウス)の磁場を加え
たとき、35分で995%の加工屑と表面活性剤が沈澱
分離及び次いで水溶解により回収できた。直流磁界を加
えたときは98チの回収ができた。
In addition, to explain the separation effect due to the above-mentioned magnetic field and electric field using experimental results, after electrical discharge machining with a machining fluid in which 1 part of non-ionic silicone oil-based surfactant and 1 part of spindle oil were added to water with a specific resistance of 105 Ωcm. , 1% nonyphenol mixed with 12 moles of ethylene oxide,
Furthermore, 15 pieces of 5 μφ iron powder were mixed and stirred to 65
When heated to 'C, the activator adheres to the iron powder and processing waste,
Separated from water spindle oil and other water-dissolved substances, it is allowed to settle by natural precipitation for about 3 hours, the supernatant liquid is pumped out, the precipitate is cooled, and pure water is added to dissolve it.
Approximately 96 pieces of surfactant were recovered. However, when a magnetic field of 1100'G (Gauss) was applied to the above-mentioned punching machine, 995% of the processing waste and surfactant were precipitated and separated in 35 minutes. It could then be recovered by dissolving in water. When a DC magnetic field was applied, 98 chips were recovered.

ま泥、前記実施例においては、再生処理槽βにおける上
澄液を鉄粉等等の固形分、及び油水分離後放流するよう
にしだが、上澄液をイオン交換樹脂に通して再使用する
ようにしてもよい。
In the above embodiment, the supernatant liquid in the regeneration treatment tank β is discharged after solids such as iron powder and oil and water are separated, but it is preferable to pass the supernatant liquid through an ion exchange resin and reuse it. You can also do this.

上澄液を再使用するようにすれば、水が節約されると共
に、放電加工液放流による公害問題の発生がなくなる。
Reusing the supernatant fluid saves water and eliminates pollution problems caused by discharge of electrical discharge machining fluid.

なお、放電加工液として、ポリエーテル変性シリコンオ
イルを表面活性剤に用いたものに例をとり、放電加工を
行った実験結果を第1表に記しておく。実験においては
、加工用電極として約30闘φの銅電極を用い、555
C鉄材を被加工物とし、電圧パルスの持続時間(τOn
)約60μs1体IE時間(τoff )約20μs1
及び放電電流の振幅(Ip)約45Aとし、種々の加工
液を用いて加工した所、次の第1表の結果が得られた。
Table 1 shows the experimental results of electrical discharge machining using an electrical discharge machining fluid using polyether-modified silicone oil as a surface active agent. In the experiment, a copper electrode with a diameter of about 30 mm was used as a processing electrode, and a diameter of 555 mm was used.
C iron material is the workpiece, and the duration of the voltage pulse (τOn
) approx. 60 μs 1 body IE time (τoff ) approx. 20 μs1
The amplitude (Ip) of the discharge current was set to approximately 45 A, and various machining fluids were used to obtain the results shown in Table 1 below.

第1表 上記表に於て、Aは比抵抗約0.5X10’Ωcmの純
水を加工液として用いた場合、Bは、ポリエチレングリ
コール80係残部上記Aの水からなる溶液を加工液とし
て用いた場合、Cはガソリンスタンド等で放電加工液と
して購入そきる加工液で、添加物によシ発火点を上昇さ
せであるが所謂実質上ケロシンから成る炭化水素油を加
工液として用いた場合、D、E、F;Gは本発明の実験
結果で、信越化学工業株式会社が品名KF−352とじ
て販売している粘度約1,600C8(25″c)、比
重約1.03(25℃)、屈折率約1.446(25’
c )のポリエーテル変性シリコーンオイルを上記Aの
水に、Dは約0.2チ、Eは約0.5チ、Fは約1.0
%、Gは約20チ夫々溶解させて加工液とした場合で、
括弧がない数値は、A、B、C加、上液の場合と同様従
来通常の加工態様で放電加工した場合の結果であるのに
対し、括弧を付した数値は、前述した先願発明に記載の
新規な放電加工方法に適用した場合である。
Table 1 In the above table, A is when pure water with a specific resistance of about 0.5 x 10' Ωcm is used as the machining fluid, and B is when a solution consisting of water from A above is used as the machining fluid. In this case, C is a machining fluid that can be purchased as an electrical discharge machining fluid at a gas station, etc., and the ignition point is raised by additives, but if a hydrocarbon oil consisting essentially of kerosene is used as the machining fluid, D, E, F; G are the experimental results of the present invention, and are sold by Shin-Etsu Chemical Co., Ltd. under the product name KF-352, with a viscosity of approximately 1,600C8 (25″c) and a specific gravity of approximately 1.03 (25°C). ), refractive index approximately 1.446 (25'
c) Polyether-modified silicone oil is added to the water in A above, D is about 0.2 inch, E is about 0.5 inch, F is about 1.0 inch.
%, G is when approximately 20 pieces are each dissolved to make a processing liquid,
Numerical values without parentheses are the results of electric discharge machining in the conventional normal machining mode, as in the case of A, B, C added, and superfluid, whereas the numerical values with parentheses are the results of electric discharge machining in the conventional machining mode. This is the case when applied to the novel electric discharge machining method described above.

以上は、本発明を電気加工の所謂放電加工用加工液及び
その加工液を使用する放電加工方法について説明を加わ
えてきだが、上記発明に於て使用される加工液に、さら
にNP、CI! 、NaNO3,NaNO2++KNO
3+ KNO24鴫−Na2 co3.−NaOH等の
電解質帽1!1種又は2種以上加わえて電解放電加工又
は放電電解加工の加工液として使用することができる0
以上述べたように、本発明においては、放電加工液とし
て、赤黒を持った表面活性剤を含んだ水を主成分とする
ものを用いたので、例えば数値制御方式の終夜無人運転
の放電加工が可能になることは言うに及ばず、さらに主
成分の水に添加された高価な表面活性剤を廃棄等浪費す
ることなく、該表面活性剤が放電加工作用によって分解
等浪費尽去れる迄回収して使用できるので、従来のケロ
シンを用いる場合に比べて経済的に放電加工を行うこと
ができるという利益を生じる。
Above, the present invention has been explained about the so-called electric discharge machining fluid for electrical machining and the electric discharge machining method using the machining fluid. , NaNO3, NaNO2++KNO
3+ KNO24-Na2 co3. -An electrolyte cap such as NaOH 1! Can be used as a machining fluid for electrolytic discharge machining or electric discharge electrolytic machining by adding one or more kinds 0
As described above, in the present invention, as the electrical discharge machining fluid, a fluid whose main component is water containing a red and black surface active agent is used, so that, for example, numerically controlled electrical discharge machining can be carried out unattended all night. It goes without saying that it is now possible to recover the expensive surfactant added to water, the main component, without wasting it by discarding it, or until the surfactant is decomposed or wasted by the electric discharge machining action. Since it can be used as a material, there is an advantage that electrical discharge machining can be carried out more economically than in the case of using conventional kerosene.

また、本発明においては、再生処理槽内の加工済液の加
熱、上澄液の排出、純水の加入の一連の作業で加工液の
再生を行う構成を有するので、表面活性剤を分離するた
めにフィルタ等を要することなく、経済的に装置を実現
することができる。
Further, in the present invention, since the processing liquid is regenerated through a series of operations of heating the processed liquid in the regeneration treatment tank, discharging the supernatant liquid, and adding pure water, the surfactant is separated. Therefore, the device can be realized economically without requiring a filter or the like.

【図面の簡単な説明】[Brief explanation of the drawing]

図面は本発明の一実施例を示す系統図である。 8・・再生処理槽、11・・・加熱装置、12・・・か
く拌装置、15・・・油分離槽、39・・・純水槽特許
出願人 株式会社井上ジャパックス研究所代理人 弁理
士 若 1)勝 −
The drawing is a system diagram showing one embodiment of the present invention. 8... Regeneration treatment tank, 11... Heating device, 12... Stirring device, 15... Oil separation tank, 39... Pure water tank Patent applicant Inoue Japax Institute Co., Ltd. Agent Patent attorney Young 1) Win −

Claims (1)

【特許請求の範囲】 1、 表面活性剤を混入した水溶液を加工液として用い
る電気加工装置において、表面活性剤として、その水溶
液の温度の上昇によって溶解度が大巾に減少するものを
用いると共に、加工済液を加熱して水から固形分として
分離するようにした表面活性剤回収装置を備え、該表面
活性剤回収装置は、−加工済液を溜める再生処理槽と、
加熱によって析出する表面活性剤を付着させることによ
り表面活性剤の分離を促進させる被付着物と、再生処理
槽内の加工済液をかく拌するかく押装置と、表面活性剤
が沈積した状態における上澄液を再生処理槽の外部へ排
出する上澄液排出装置と、該上澄液排出後に再生処理槽
内に水を流入させることによシ低温化して表面活性剤を
水に再溶解させる水供給装置とを備えたことを特徴とす
る電気加工用加工液処理装置。 2、 前記加工液にはさらに炭化水素油を含み、かつ前
記上澄液排出装置は油の回収装置を有することを特徴と
する特許請求の範囲第1項記載の電気加工用加工液処理
装置。
[Scope of Claims] 1. In an electrical processing device that uses an aqueous solution mixed with a surfactant as a machining fluid, a surfactant whose solubility greatly decreases as the temperature of the aqueous solution increases, and The surfactant recovery device is configured to heat the processed liquid and separate it from water as a solid content, and the surfactant recovery device includes: - a regeneration treatment tank for storing the processed liquid;
A deposit that promotes separation of the surfactant by adhering the surfactant precipitated by heating, an agitation device that stirs the processed liquid in the reprocessing tank, and a A supernatant liquid discharge device that discharges the supernatant liquid to the outside of the regeneration treatment tank, and a surface active agent that is redissolved in the water by lowering the temperature by flowing water into the regeneration treatment tank after the supernatant liquid is discharged. A machining fluid treatment device for electrical machining, characterized in that it is equipped with a water supply device. 2. The machining fluid treatment device for electrical machining according to claim 1, wherein the machining fluid further contains hydrocarbon oil, and the supernatant fluid discharge device includes an oil recovery device.
JP11910582A 1982-06-23 1982-07-08 Dielectric fluid processor for electrical machining Granted JPS5914431A (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP11910582A JPS5914431A (en) 1982-07-08 1982-07-08 Dielectric fluid processor for electrical machining
DE8383303580T DE3377864D1 (en) 1982-06-23 1983-06-21 Electrical machining system and method of processing a machining liquid therein
EP83303580A EP0098711B1 (en) 1982-06-23 1983-06-21 Electrical machining system and method of processing a machining liquid therein
US06/506,448 US4551602A (en) 1982-06-23 1983-06-21 Electrical machining using an aqueous solution with a recycled surface active agent
DE198383303580T DE98711T1 (en) 1982-06-23 1983-06-21 ELECTRICAL MACHINING SYSTEM AND METHOD FOR TREATING A MACHINING LIQUID IN THE SYSTEM.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11910582A JPS5914431A (en) 1982-07-08 1982-07-08 Dielectric fluid processor for electrical machining

Publications (2)

Publication Number Publication Date
JPS5914431A true JPS5914431A (en) 1984-01-25
JPH0242613B2 JPH0242613B2 (en) 1990-09-25

Family

ID=14753027

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11910582A Granted JPS5914431A (en) 1982-06-23 1982-07-08 Dielectric fluid processor for electrical machining

Country Status (1)

Country Link
JP (1) JPS5914431A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6133820A (en) * 1984-07-26 1986-02-17 Inoue Japax Res Inc Machining liquid circulation supply unit for electric discharge machining
JPS6244321A (en) * 1985-08-19 1987-02-26 Inoue Japax Res Inc Mahcining liquid processor
CN107639311A (en) * 2016-07-21 2018-01-30 发那科株式会社 Wire electric discharge machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6133820A (en) * 1984-07-26 1986-02-17 Inoue Japax Res Inc Machining liquid circulation supply unit for electric discharge machining
JPS6244321A (en) * 1985-08-19 1987-02-26 Inoue Japax Res Inc Mahcining liquid processor
CN107639311A (en) * 2016-07-21 2018-01-30 发那科株式会社 Wire electric discharge machine
EP3281734A3 (en) * 2016-07-21 2018-05-16 Fanuc Corporation Wire electrical discharge machine
US10427232B2 (en) 2016-07-21 2019-10-01 Fanuc Corporation Wire electrical discharge machine
CN107639311B (en) * 2016-07-21 2020-04-21 发那科株式会社 Wire electric discharge machine

Also Published As

Publication number Publication date
JPH0242613B2 (en) 1990-09-25

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