JPS59143826A - Detection of clogging of silo with stored material - Google Patents
Detection of clogging of silo with stored materialInfo
- Publication number
- JPS59143826A JPS59143826A JP58019076A JP1907683A JPS59143826A JP S59143826 A JPS59143826 A JP S59143826A JP 58019076 A JP58019076 A JP 58019076A JP 1907683 A JP1907683 A JP 1907683A JP S59143826 A JPS59143826 A JP S59143826A
- Authority
- JP
- Japan
- Prior art keywords
- rotary plow
- clogging
- silo
- arch
- silo body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/54—Large containers characterised by means facilitating filling or emptying
- B65D88/64—Large containers characterised by means facilitating filling or emptying preventing bridge formation
- B65D88/70—Large containers characterised by means facilitating filling or emptying preventing bridge formation using fluid jets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、サイロにおける石炭などの貯蔵物による払出
し口の閉塞検知方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for detecting blockage of a discharge port in a silo due to stored material such as coal.
石炭などの粉粒体を貯蔵するサイロなどにおいては、貯
蔵物である石炭を長期にわたって放置すると、乾燥によ
シ石炭同志が固結を起こし、払出し口を閉塞(アーチ現
象)して核部からの石炭の払出しができなくなることが
ある。従来、このようなアーチの発生個所を自動的に検
知する手段は開発されておらず、作業者の巡回点検や視
知観察などにより発見せざるを得ないのが実情である。In silos that store granular materials such as coal, if the stored coal is left for a long period of time, it will dry out and the coals will solidify together, blocking the outlet (arching phenomenon) and causing the core to flow out. coal may not be able to be discharged. Hitherto, no means has been developed to automatically detect the location where such arches occur, and the reality is that workers have no choice but to detect them through patrol inspection or visual observation.
本発明は、このような実情に鑑みなされたもので、簡単
な而も合理的手段、詳しくは、ロータリープラウによる
払出し運転時に、ロータリープラウが空転したときに生
ずる電流値の低下によシ、ロータリープラウの存在個所
に、粉粒体の固結などによる払出し口の閉塞があること
を検知することによシ従来の問題点を解消せしめ、直ち
にこの閉塞を崩壊させるなどの対応策がとれる検知方法
を提供し、粉粒体の払出し効率の向上を計らんとするも
のである。The present invention has been made in view of the above circumstances, and is a simple yet rational means, specifically, to reduce the current value that occurs when the rotary plow idles during dispensing operation using the rotary plow. A detection method that solves the conventional problem by detecting that there is a blockage of the dispensing port due to solidification of powder or granules in the location where the plow is present, and that countermeasures such as immediately breaking up the blockage can be taken. This aims to improve the dispensing efficiency of powder and granular materials.
図面について、本発明検知方法の実施例を説明する。An embodiment of the detection method of the present invention will be described with reference to the drawings.
一般にこの種サイロにおいては、貯蔵されている石炭な
どの粉粒体は、サイロ本体(1)のホッパ一部(/α)
とコーン(2)下部との間に形成された円周方向の払出
し口から流出し、サイロ本体(1)のテーブル部(yb
)上に安息角をもって載置されている。そして、該テー
ブル部(yb)の上面にそって自転公転するロータリー
プラウ(3) Kよってかき出された粉粒体は、サーキ
ュラ−コンベアやターンテーブル(図示略)上に供給さ
れ、所定の個所において払出しコンベア(図示略)上に
送られ、サイロの外部に搬出される。そしてロータリー
プラウ(3)によってテーブル部(/2)上の粉粒体が
f、y図に示すようにかき出されると、サイロ本体(1
)内の粉粒体は安息角が保持される状態となるまでテー
ブル部(yb)上に流出される。Generally, in this type of silo, the stored granular material such as coal is stored in a part of the hopper (/α) of the silo body (1).
and the lower part of the cone (2), it flows out from the dispensing port in the circumferential direction formed between the cone (2) and the table part (yb) of the silo body (1).
) is placed on top with an angle of repose. The powder scraped out by the rotary plow (3) K that rotates and revolves along the upper surface of the table part (yb) is supplied onto a circular conveyor or a turntable (not shown) and delivered to a predetermined location. At this point, it is sent onto a delivery conveyor (not shown) and carried out to the outside of the silo. Then, when the powder and granules on the table part (/2) are scraped out by the rotary plow (3) as shown in figures f and y, the silo body (1
) is flowed onto the table part (yb) until the angle of repose is maintained.
このような粉粒体の払出し運転時において、矛λ、弘図
に示すように、アーチ現象が発生し、ロータリープラウ
(3)が空転、即ち無負荷状態になると、このロータリ
ープラウ(3)の駆動系(図示略)の電流値が急激に低
下する。この電流低下信号は、牙5図に示すように、回
路中に設けられたブラウン管または記録紙などに直線α
として表示される。During such powder and granular material discharging operation, as shown in the figure, an arch phenomenon occurs and the rotary plow (3) idles, that is, becomes unloaded. The current value of the drive system (not shown) drops rapidly. As shown in Fig. 5, this current drop signal is applied to a cathode ray tube or recording paper provided in the circuit by a straight line α.
will be displayed as .
ちなみに、ロータリープラウ(3)によシ粉粒体のかき
出しが行われているときは、牙5図の小刻みな波形線す
として電流値は表示される。このように、電流値がα線
として表示されたときに、ロータリープラウが空転状態
、紬ち、アーチ閉塞部にあることを知ることができる。Incidentally, when the rotary plow (3) is scraping out powder and granules, the current value is displayed as a small waveform line as shown in Fig. 5. In this way, when the current value is displayed as alpha rays, it can be known that the rotary plow is in a idling state, in a pongee state, or in an arch-occluded portion.
尚牙6図に示すように、電流値がα線の状態になったと
きのロータリープラウ電流信号を電流−電圧変換し、こ
の電圧をシュミット回路に印加し、該回路か(出力信号
を発し、この出力信号をアーチブレーカ−Aの作用信号
として発信させ、該アーチブレーカ−Aを構成する水管
路(4)から水を流出させるとともに、空気管路(5)
からIO気圧以下の低圧空気を噴出させ、水による固結
め解消作用と、低圧空気の噴出圧力により当該部のアー
チを崩御させる。上記アーチブレーカ−Aは、矛コ図に
示すようにサイロ本体(1)のホッパ一部(/α)に対
し適当間隔毎に設けるもので、上記ロータリープラウの
空転時電流信号によって全てのアーチブレーカ−Aを作
動させるか、あるいは、アーチ部近傍のアーチブレーカ
−Aのみを作動するようにするかは任意である。またア
ーチブレーカ−Aは、牙ダ図の仮想線で示すように、サ
イロ本体(1)に設けたコーン(2)の下部に設けても
よい・。As shown in Figure 6, the rotary plow current signal when the current value is in the α-ray state is converted from current to voltage, this voltage is applied to the Schmitt circuit, and the circuit (emits an output signal, This output signal is transmitted as an action signal of the arch breaker A, and water flows out from the water pipe (4) constituting the arch breaker A, and the air pipe (5)
Low-pressure air below IO atmosphere is ejected from the arch, and the arch in the area collapses due to the anti-caking action of water and the ejection pressure of the low-pressure air. The arch breakers A are installed at appropriate intervals for the hopper part (/α) of the silo body (1) as shown in the diagram, and all the arch breakers are controlled by the current signal when the rotary plow is idle. It is optional whether the arch breaker -A is activated or only the arch breaker -A near the arch portion is activated. Further, the arch breaker A may be provided at the lower part of the cone (2) provided in the silo body (1), as shown by the imaginary line in the diagram.
上記シュミット回路九ついて説明すると、任意な電圧V
、を与えてやると、ηより大きな電圧VLを信号として
入力させると信号を発し、Vlよシ小さな電圧)を信号
として入力させると出力信号を発しない。従って、ロー
タリ−プラウ9空転時と、かき出し時の電圧信号の中間
にある電圧をvlとして設定しておくと、ロータリープ
ラウ負荷の有無が信号の0N−OFF に変換される
。To explain the Schmitt circuit 9 above, any voltage V
, if a voltage VL greater than η is input as a signal, a signal will be emitted, and if a voltage smaller than Vl is input as a signal, no output signal will be emitted. Therefore, by setting a voltage between the voltage signals when the rotary plow 9 is idling and when it is plowing out as vl, the presence or absence of the rotary plow load is converted into an ON-OFF signal.
このように本発明によれば、ロータリープラウのかき出
□し作業が正常に行われている場合には、電流値が/ト
刻みな波形線として表示され、これを知ることができ、
また電流値が低下し、直線的な表示がなされたとき′に
、ロータリープラウが空転し、核部にアーチ閉塞が存在
することを直ちに知ることができる。そして直ちに当該
個所のアーチを、アーチブレーカ−などにより崩壊しう
るので、粉粒体の払出し効率の向上が計れるなど優れた
特長を有する。As described above, according to the present invention, when the rotary plow is performing the scraping operation normally, the current value is displayed as a waveform line with /t increments, and this can be known.
Also, when the current value decreases and a linear display is made, the rotary plow idles and it can be immediately known that there is an arch blockage in the core. Since the arch at the relevant location can be immediately collapsed using an arch breaker or the like, it has excellent features such as improving the efficiency of discharging the powder and granules.
矛/図はサイロ本体の一部切欠正面図、矛コ図は同上横
断平面叩、第3図は正常かき出し状態を示すロータリー
プラウ部の一部切欠平面図、矛グ図は同上一部の拡大断
面図、坩・5図はロータリープラウ駆動系の電流値一時
間特性図2.!6図はアーチブレーカ−作動回路図であ
る。
(1)・・・サイロ本体、 <ia)・・・ホッパー
s、 (ib)・・・テーブル部、 (2)・・・コ
ーン、 (3)・・・ロータリープラウ。
特許出願人 川崎重工業株式会社
第1図
第4図
第2図Figure 3 is a partially cutaway front view of the silo body, Figure 3 is a partially cutaway plan view of the rotary plow section showing the normal plowing state, Figure 3 is an enlarged view of a portion of the same as above. Cross-sectional view and crucible.Figure 5 is a current value one-hour characteristic diagram of the rotary plow drive system.2. ! Figure 6 is an arch breaker operating circuit diagram. (1)...silo body, <ia)...hopper s, (ib)...table section, (2)...cone, (3)...rotary plow. Patent applicant: Kawasaki Heavy Industries, Ltd. Figure 1 Figure 4 Figure 2
Claims (1)
成された払出し口から、安息角をもってサイロ本体のテ
ーブル部上にある石炭などの粉粒体を、自転公転するロ
ータリープラウにてかき出し、これを所定の個所からサ
イロ本体の外部に払出しするに際し、ロータリープラウ
の空転無負荷時に生ずる電流値の低下を検知し、その検
知時点におけるロータリープラウの存在個所に、粉粒体
の固結などによる払出し口の閉塞があることを検知する
ことを特徴とするサイロにおける貯蔵物の閉塞検知方法
。A rotating rotary plow scrapes out coal and other granular materials on the table of the silo body at an angle of repose from the outlet formed around the entire circumference between the hopper part of the silo body and the lower part of the cone. When discharging this from a predetermined location to the outside of the silo body, a drop in the current value that occurs when the rotary plow is idling and under no load is detected, and the solidification of powder or granules is detected at the location where the rotary plow is present at the time of detection. 1. A method for detecting blockage of stored material in a silo, the method comprising: detecting blockage of a dispensing port.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58019076A JPS59143826A (en) | 1983-02-07 | 1983-02-07 | Detection of clogging of silo with stored material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58019076A JPS59143826A (en) | 1983-02-07 | 1983-02-07 | Detection of clogging of silo with stored material |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS59143826A true JPS59143826A (en) | 1984-08-17 |
Family
ID=11989342
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP58019076A Pending JPS59143826A (en) | 1983-02-07 | 1983-02-07 | Detection of clogging of silo with stored material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59143826A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6211796U (en) * | 1985-07-09 | 1987-01-24 | ||
JP2005096809A (en) * | 2003-09-25 | 2005-04-14 | Meidensha Corp | Method of detecting bridge in material feeder |
JP2008222377A (en) * | 2007-03-13 | 2008-09-25 | Nippon Steel Corp | Hopper content hanging detector and hopper content takeout device |
JP2015063369A (en) * | 2013-09-25 | 2015-04-09 | 三菱重工業株式会社 | Fixed quantity feed hopper and particulate matter feeder |
CN105366228A (en) * | 2015-11-02 | 2016-03-02 | 中国神华能源股份有限公司 | Blocking preventing and removing system and method for coal bunker |
CN111674745A (en) * | 2020-06-21 | 2020-09-18 | 江翠珍 | Concrete production powder conveying control method and control system |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4941297A (en) * | 1972-04-29 | 1974-04-18 | ||
JPS57189932A (en) * | 1981-05-19 | 1982-11-22 | Mitsubishi Heavy Ind Ltd | Discharging device of pulverized material |
-
1983
- 1983-02-07 JP JP58019076A patent/JPS59143826A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4941297A (en) * | 1972-04-29 | 1974-04-18 | ||
JPS57189932A (en) * | 1981-05-19 | 1982-11-22 | Mitsubishi Heavy Ind Ltd | Discharging device of pulverized material |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6211796U (en) * | 1985-07-09 | 1987-01-24 | ||
JPH0223596Y2 (en) * | 1985-07-09 | 1990-06-27 | ||
JP2005096809A (en) * | 2003-09-25 | 2005-04-14 | Meidensha Corp | Method of detecting bridge in material feeder |
JP2008222377A (en) * | 2007-03-13 | 2008-09-25 | Nippon Steel Corp | Hopper content hanging detector and hopper content takeout device |
JP2015063369A (en) * | 2013-09-25 | 2015-04-09 | 三菱重工業株式会社 | Fixed quantity feed hopper and particulate matter feeder |
CN105366228A (en) * | 2015-11-02 | 2016-03-02 | 中国神华能源股份有限公司 | Blocking preventing and removing system and method for coal bunker |
CN111674745A (en) * | 2020-06-21 | 2020-09-18 | 江翠珍 | Concrete production powder conveying control method and control system |
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