JPS59112135A - Manufacture of floor-heating panel - Google Patents
Manufacture of floor-heating panelInfo
- Publication number
- JPS59112135A JPS59112135A JP57222642A JP22264282A JPS59112135A JP S59112135 A JPS59112135 A JP S59112135A JP 57222642 A JP57222642 A JP 57222642A JP 22264282 A JP22264282 A JP 22264282A JP S59112135 A JPS59112135 A JP S59112135A
- Authority
- JP
- Japan
- Prior art keywords
- base material
- heat
- circulation pipe
- metal heat
- insulating base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D3/00—Hot-water central heating systems
- F24D3/12—Tube and panel arrangements for ceiling, wall, or underfloor heating
- F24D3/14—Tube and panel arrangements for ceiling, wall, or underfloor heating incorporated in a ceiling, wall or floor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
Abstract
Description
【発明の詳細な説明】 この発明は家屋の床暖房用パネルの製造方法に関する。[Detailed description of the invention] The present invention relates to a method of manufacturing a panel for floor heating of a house.
従来この種の床暖房パネルとして、第４図に示すように
、独立気泡の発泡合成樹脂からなる断熱基材（１１１の
上面に、溝０２）内に嵌入せしめて熱媒体の循環パイプ
（１３１を埋設状態に配置すると共に、断熱基材（１１
）の上面ないしは上下両面に金属放熱板０４）と、一般
的には金属製のものとなされる裏板ｕ９とを、それぞれ
接着剤（１６） （１Ｇ＋を介して接着一体化したもの
が知られている。しかし斯る従来品は、金属放熱板−及
び裏板（１５１を接着剤で基材（１１）に固定するもの
であるために、製造に際しての接着剤の塗布作業が非常
に面倒で時間がかかシ、生産性が悪いのはもとより、接
着剤自体が比較的高価なものであるために、結果的にコ
スト高になる憾みがあった。Conventionally, this type of floor heating panel has a heating medium circulation pipe (131) inserted into a heat insulating base material (111, groove 02 on the top surface) made of closed-cell foamed synthetic resin, as shown in FIG. In addition to placing it in a buried state, a heat insulating base material (11
It is known that a metal heat dissipating plate 04) and a back plate U9, which is generally made of metal, are bonded together on the upper surface or both upper and lower surfaces of the heat sink U9 through an adhesive (16) (1G+). However, in such conventional products, since the metal heat sink and back plate (151) are fixed to the base material (11) with adhesive, the work of applying adhesive during manufacturing is extremely troublesome. Not only is it time consuming and has poor productivity, but the adhesive itself is relatively expensive, resulting in high costs.
この発明は、このような問題点の合理的な改善をはかる
ことを目的としたものであり、断熱材として耐熱発泡ス
チロールを選択使用し、それの有する熱溶性を利用して
金属放熱板、あるいは更に裏板との接着固定を行うもの
とすると共゛に、同時に循環パイプの完全な固定と金属
放熱板との良好な密着を得んとするものである。The purpose of this invention is to rationally improve these problems, by selectively using heat-resistant foamed polystyrene as a heat insulating material, and utilizing its heat-solubility to create metal heat sinks or even metal heat sinks. It is intended to be fixed with adhesive to the back plate, and at the same time to achieve complete fixation of the circulation pipe and good adhesion to the metal heat sink.
而して、この発明による床暖房パネルの製造方法は、耐
熱発泡スチロールからなる断熱基材の上面に、循環パイ
プ嵌合溝を循環パイプの外径よシも深さの小なる状態に
形成してこれに循環パイプを僅かに上方に突出する状態
に嵌合配置したのち、上記断熱基材上にこれを覆って金
属放熱板を重ね、次いでホットプレス機による熱圧操作
により、上記金属放熱板を断熱基材に該基材の一部溶融
によって熱融着接合すると同時に循環パイプを金属放熱
板に密接状態にして断熱基材中に完全に埋没せしめるこ
とを特徴とするものである。Accordingly, in the method for manufacturing a floor heating panel according to the present invention, a circulation pipe fitting groove is formed on the upper surface of a heat-insulating base material made of heat-resistant polystyrene foam, and the groove is smaller in depth than the outer diameter of the circulation pipe. After fitting and arranging the circulation pipe so that it slightly protrudes upward, a metal heat sink is placed on top of the above-mentioned heat insulating base material, and then the above-mentioned metal heat sink is placed on top of the above-mentioned heat-insulating base material by heat-pressing operation using a hot press machine. This method is characterized in that it is heat-sealed and bonded to the heat insulating base material by partially melting the base material, and at the same time, the circulation pipe is brought into close contact with the metal heat sink so that it is completely buried in the heat insulating base material.
上記金属放熱板は、例えば一般的にはアルミニウム合金
板、アルミニクム・メッキ鋼板、亜鉛メッキ鋼板等が使
用される。また、断熱基材の下面には、上記放熱板の熱
溶着固定と同時に、金属製等の裏板が同じく断熱基材の
熱溶性を利用して熱溶着固定されることもある。断熱基
材の上面に刻設される循環パイプ嵌合溝は、これに循環
パイプを嵌め込んだ場合に、その上部０゜２〜２ｍｍ程
度が基材面から突出する程度の深さに形成するのがよい
。熱圧操作は、金属放熱板及び裏板を介してそれと接す
る発泡スチロール製断熱基材の表面部分が一部溶融して
、所期する接着効果を発揮する程度の加熱温度をもって
行うべきことはいうまでもない。As the metal heat sink, for example, generally an aluminum alloy plate, an aluminum plated steel plate, a galvanized steel plate, etc. are used. Furthermore, at the same time as the heat sink is fixed by heat welding, a back plate made of metal or the like may be fixed to the lower surface of the heat insulating base material by heat welding, making use of the heat solubility of the heat insulating base material. The circulation pipe fitting groove cut into the upper surface of the heat insulating base material is formed to such a depth that when the circulation pipe is fitted into the groove, the upper part of the groove protrudes from the base material surface by about 0°2 to 2 mm. It is better. It goes without saying that the heat-pressing operation should be carried out at a heating temperature that will partially melt the surface portion of the metal heat sink and the Styrofoam insulation base material that is in contact with it through the back plate and exhibit the desired adhesive effect. Nor.
第１図ないし第３図に示す実施例について説明すれば、
図中（１）は耐熱発泡スチロールからなる所要厚さの断
熱基材で、強度部材としての役目も兼ねるものであシ、
（２）は銅あるいはアルミニクム合金等よシなる熱媒体
循環パイプ、（３）は上面の金属放熱板、（４）は裏板
を示す。To explain the embodiment shown in FIGS. 1 to 3,
In the figure, (1) is a heat-insulating base material of the required thickness made of heat-resistant polystyrene foam, which also serves as a strength member.
(2) shows a heat medium circulation pipe made of copper or aluminum alloy, (3) shows a metal heat sink on the top surface, and (4) shows a back plate.
そこで、上記の部材を用いて床暖房パネルを製造するに
際しては、先ず予め断熱基材（１）の上面に、第２図に
示すように循環パイプ（２）の直径よりも深さを若干小
とした循環パイプ嵌合溝（５）を形成する。そしてこれ
に循環パイプ（２）を嵌め込んで配置する。この状態で
は循環パイプ（２）は、断熱基材（１）の上面に０．２
〜２ｒＩｒＩｎ程度突出したものとする。そこで次に断
熱基材（１）の上下両面に金属放熱板（３）及び裏板（
４）を重ね、ホットプレス機によシ全体を加熱加圧する
。これによシ、断熱基材（１）の表面部の熱溶融によシ
、金属放熱板ゝ（３）及び裏板（４）を断熱基材（１）
に融着接合一体化すると共に、循環パイプ（２）を断熱
基材（１）中に強制的に押し込み、それを金属放熱板（
３）の下面に完全密着状態にすると共に、断熱基材（１
）中に埋没状態に固定する。Therefore, when manufacturing a floor heating panel using the above-mentioned members, first of all, as shown in Figure 2, on the top surface of the heat insulating base material (1), a layer slightly smaller in depth than the diameter of the circulation pipe (2) is prepared. A circulation pipe fitting groove (5) is formed. Then, the circulation pipe (2) is fitted into this and arranged. In this state, the circulation pipe (2) has a 0.2
It is assumed that the protrusion is approximately 2rIrIn. Therefore, next, a metal heat sink (3) and a back plate (
Layer 4) on top of each other and heat and press the whole piece using a hot press machine. With this, the surface part of the heat insulating base material (1) is thermally melted, and the metal heat sink (3) and back plate (4) are attached to the heat insulating base material (1).
At the same time, the circulation pipe (2) is forcibly pushed into the heat insulating base material (1), and the metal heat sink (
3) and completely adhere to the bottom surface of the insulation base material (1).
).
この発明は上述のような製法に係るものであるから、耐
熱発泡スチロールをもって断熱材と接着剤との両機能を
兼ねさせることができ、従来のように別途接着剤を使用
して金属放熱板を接着固定するような場合に較べ、コス
トダクンをはかシうると共に、接着剤の塗布の手間も省
は生産性を向上しうる。かつ循環パイプの金属数−熱板
に対する良好な密着が得られるため、両者間の熱伝導性
に優れた性能の良い床暖房パネルを提供しうるのはもと
より、断熱基材の圧縮によって循環パイプの完全な固定
をはかりつるので、これを別途金属放熱板と接合する必
要もなくなシ、愈々コストダクン、生産性の向上を実現
できる顕著な効果を奏するものである。Since this invention relates to the manufacturing method described above, it is possible to use heat-resistant polystyrene foam to serve as both a heat insulating material and an adhesive. Compared to the case where it is fixed, the cost can be reduced, and the labor of applying adhesive can be saved, which can improve productivity. In addition, since good adhesion between the number of metals in the circulation pipe and the hot plate can be obtained, it is possible to provide a high-performance underfloor heating panel with excellent thermal conductivity between the two, and the compression of the heat insulating base material can also reduce the number of metals in the circulation pipe. Since it is completely fixed, there is no need to separately bond it to a metal heat sink, which has the remarkable effect of reducing costs and improving productivity.
第１図はこの発明の実施例におけるパネル構成部材の組
合わせ状態を示す断面図、第２図は加熱加圧前の状態の
一部拡大断面図、第３図は加熱加圧後の状態の第２図相
当部分゛の断面図、第４図は従来の床暖房パネルの構成
部材を分離状態で示した断面図である。
（１）・・・耐熱発泡スチロール製断熱基材、（２）・
・・循環パイプ、（３）・・・金属放熱板、（４）・・
・裏板、（５）・・・循環パイプ嵌合溝。
以 上
手続補正書
昭和５８年３月３１
特許庁長官若杉和夫 殿
１、事件の表示
昭和５７年特 許 願第２２２６４２号３、 補正をす
る者
事件との関係 特許出願人
フリＩ□す サカイシカイザンチョウ住 所 堺市海
山町６丁２２４番地
４、代理人
５、補正命令の日付 （自発補正）
８、補正の内容
Ｔ！を開［ｌ胚９−１１２１３５ （４）８、補正の内
容
（１）明細書の特許請求の範囲を別紙のとおり補正する
。
（２）明細書第３頁、第６〜７行の「循環パイプの外・
・・・・・状態に」を削除する。
（３）同第３頁、第８行の「僅かに上方に突出する状態
に」を削除する。
（４）回書第４頁、第７行の「のがよい。」を下記に訂
正する。
記
［のがよいが、要すれば、パイプ径よシ０．２〜３．０
ｍｍ程度深く形成し、熱圧操作によって断熱基材の表
面部の溶融（てより循環パイプを金属放熱板に密接せし
めるものとしても、良い。」（５） 同第４頁第１１
行の「いうまでもない。−」の次に、−下記の文を挿入
する。
記
「而して、この加熱温度は１２０〜２５０℃程度、特に
好ましくは１５０〜１８０°Ｃ程度であシ、一方圧力は
約０１〜２に州程度とし、時間は５秒〜５分間程度の範
囲とするのが適当である。」
（６）同書第６頁、第７〜８行の「の圧縮によって」を
、「に対して」と訂正する。
以上
特許請求の範囲
耐熱発泡スチロールからなる断熱基材の上面に、循環パ
イプ嵌合溝を形成してこれに循環パイプを嵌合配置した
のち、上記断熱基材上にこれを覆って金属放熱板を重ね
、次いでホットプレス機による熱圧操作により、上記金
属放熱板を断熱基材に該基材の一部溶融によって熱融着
接合すると同時に循環パイプを金属放熱板に密接状態に
して断熱基材中に埋没せしめることを特徴とする床暖房
パネルの製造方法。Fig. 1 is a cross-sectional view showing the assembled state of panel components in an embodiment of the present invention, Fig. 2 is a partially enlarged cross-sectional view of the state before heating and pressing, and Fig. 3 is the state after heating and pressing. 2 is a sectional view of a portion corresponding to FIG. 2, and FIG. 4 is a sectional view showing the constituent members of a conventional floor heating panel in a separated state. (1)...Heat-resistant styrofoam insulation base material, (2)...
...Circulation pipe, (3)...Metal heat sink, (4)...
- Back plate, (5)...Circulation pipe fitting groove. Written amendment to the above procedure March 31, 1980 Kazuo Wakasugi, Commissioner of the Japan Patent Office, 1, Indication of the case, Patent Application No. 222642, filed in 1982, 3, Relationship with the person making the amendment, Patent applicant, Furi I, Sakaishi Kaizancho Address: 6-224-4, Kaizancho, Sakai City, Agent: 5, Date of amendment order (voluntary amendment): 8, Contents of amendment: T! [1 Embryo 9-112135 (4) 8, Contents of amendment (1) The claims of the specification are amended as shown in the attached sheet. (2) On page 3 of the specification, lines 6-7, “Outside the circulation pipe”
・・・・・・Delete "in the state". (3) Delete "in a state of slightly upward protrusion" on page 3, line 8. (4) "Nogayoi" on page 4, line 7 of the circular is corrected as follows. It is better to
It is also possible to form the pipe approximately 1 mm deep and melt the surface part of the heat-insulating base material by heat-pressing operation, thereby bringing the circulation pipe into close contact with the metal heat sink.'' (5) Same page 4, No. 11
Insert the following sentence after "-" in the line. The heating temperature is about 120 to 250°C, particularly preferably about 150 to 180°C, the pressure is about 0.1 to 2 degrees, and the heating time is about 5 seconds to 5 minutes. (6) In the same book, page 6, lines 7-8, ``by compression of'' is corrected to ``to''. What is claimed above: A circulation pipe fitting groove is formed on the upper surface of a heat insulating base made of heat-resistant polystyrene foam, and the circulation pipe is fitted into the groove, and then a metal heat sink is placed over the heat insulating base to cover the groove. Then, by heat-pressing with a hot press machine, the metal heat sink is heat-sealed and bonded to the heat-insulating base material by partially melting the base material, and at the same time, the circulation pipe is brought into close contact with the metal heat-sink plate into the heat-insulating base material. A method for manufacturing a floor heating panel, characterized by embedding the panel in the floor heating panel.
Claims (1)
イプ嵌合溝を循環パイプの外径よシも深さの小なる状態
に形成してこれに循環パイプを僅かに上方に突出する状
態に嵌合配置したのち、上記断熱基材上にこれを覆って
金属放熱板を重ね、次いでホットプレス機による熱圧操
作により、上記金属放熱板を断熱基材に該基材の一部溶
融によって熱融着接合すると同時に循環パイプを金属放
熱板に密接状態にして断熱基材中に完全に埋没せしめる
ことを特徴とする床暖房パネルの製造方法。A circulation pipe fitting groove is formed on the upper surface of the heat-insulating base material made of heat-resistant polystyrene foam so that the outer diameter and depth of the circulation pipe are smaller, and the circulation pipe is fitted into this groove so that it protrudes slightly upward. After arranging it, a metal heat sink is placed on top of the heat insulating base material, and then the metal heat sink is thermally fused to the heat insulating base material by melting a portion of the base material by heat pressure operation using a hot press machine. A method for manufacturing a floor heating panel, characterized in that, at the same time as they are joined, a circulation pipe is brought into close contact with a metal heat sink and completely buried in a heat insulating base material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57222642A JPS59112135A (en) | 1982-12-17 | 1982-12-17 | Manufacture of floor-heating panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57222642A JPS59112135A (en) | 1982-12-17 | 1982-12-17 | Manufacture of floor-heating panel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS59112135A true JPS59112135A (en) | 1984-06-28 |
Family
ID=16785647
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP57222642A Pending JPS59112135A (en) | 1982-12-17 | 1982-12-17 | Manufacture of floor-heating panel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59112135A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61203219U (en) * | 1985-06-11 | 1986-12-20 | ||
| JPS62100413U (en) * | 1985-12-16 | 1987-06-26 | ||
| EP0278489A1 (en) * | 1987-02-13 | 1988-08-17 | Hans Josef May | Construction element for floor heating or cooling systems, and process for manufacturing such an element |
| JPH03175218A (en) * | 1989-12-04 | 1991-07-30 | Mitsubishi Electric Corp | Floor heating panel |
| US6092587A (en) * | 1992-10-05 | 2000-07-25 | Ingram; Rex Anthony | Heating/cooling systems |
-
1982
- 1982-12-17 JP JP57222642A patent/JPS59112135A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61203219U (en) * | 1985-06-11 | 1986-12-20 | ||
| JPH0213848Y2 (en) * | 1985-06-11 | 1990-04-17 | ||
| JPS62100413U (en) * | 1985-12-16 | 1987-06-26 | ||
| EP0278489A1 (en) * | 1987-02-13 | 1988-08-17 | Hans Josef May | Construction element for floor heating or cooling systems, and process for manufacturing such an element |
| JPH03175218A (en) * | 1989-12-04 | 1991-07-30 | Mitsubishi Electric Corp | Floor heating panel |
| US6092587A (en) * | 1992-10-05 | 2000-07-25 | Ingram; Rex Anthony | Heating/cooling systems |
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