JPS589870A - Casting nozzle composition - Google Patents
Casting nozzle compositionInfo
- Publication number
- JPS589870A JPS589870A JP56107965A JP10796581A JPS589870A JP S589870 A JPS589870 A JP S589870A JP 56107965 A JP56107965 A JP 56107965A JP 10796581 A JP10796581 A JP 10796581A JP S589870 A JPS589870 A JP S589870A
- Authority
- JP
- Japan
- Prior art keywords
- weight
- graphite
- casting nozzle
- molding
- nozzle composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Ceramic Products (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
本発明は押し出し成形法に適した鋳造用ノズル組成物に
関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a casting nozzle composition suitable for extrusion molding.
最近の製鋼技術発展のうち連続鋳造及び清浄鋼製造にお
いて溶鋼の酸化防止方法としてロングノズルイマーショ
ンノズル等の鋳造用ノズルが多く採用されている、
これ等ノズル類においては耐スホール耐食性対策として
黒鉛を多量に使用し、更に形状面Lリラバープレスで成
形し加工をしているのが現状である。Among the recent developments in steelmaking technology, casting nozzles such as long nozzle immersion nozzles have been widely adopted as a method of preventing oxidation of molten steel in continuous casting and clean steel manufacturing. At present, a large amount of rubber is used, and furthermore, it is molded and processed using an L-shaped rerubber press.
ラバープレスの特w1は均−l加圧である及黒鉛の配列
の問題、寸法精度及び成形能率の悪いことにするコスト
高等に問題があり、また研磨、切削等による仕上げ加工
を要する等製造に長時間t!!する問題点tWしている
。The characteristics of the rubber press (W1) are uniform pressure, problems with the alignment of graphite, poor dimensional accuracy and molding efficiency, high cost, and the need for finishing processes such as polishing and cutting, making it difficult to manufacture. Long time! ! There are some problems TW.
一方押し出し成形法も過去試みられているが、この方法
は%開昭48−28329による如く溶融金属流出孔の
形成は焼成後の加工に1っており、このため製造工程が
複雑であり能率面も悪い。また従来のオーガーマシンに
よる成形法でも溶融全脂流出孔形成用中子心棒は口金型
に梁を介して固定され友もので6つ九為成形時において
該梁部分で成形体が一担切断分離されて後再接合一体筒
状成形体を得る方法であった。該方法にノズルの材質が
黒鉛が配合されていないか少量のものでは再接合に問題
なかったが黒鉛が多量配合されたものにおいては成形素
地の段階では問題ないと見受けられても下記表に示され
る如く焼成後、特に稼動時隔衝撃を受けた際には再接合
部分に亀裂が発生する問題があつ几。On the other hand, the extrusion molding method has been attempted in the past, but in this method, the formation of molten metal outflow holes is done only after firing, as shown in the patent publication No. 48-28329, so the manufacturing process is complicated and efficiency is reduced. Too bad. In addition, even in the conventional molding method using an auger machine, the core mandrel for forming the molten fat outflow hole is fixed to the base mold via a beam, and during molding, the molded object is cut and separated in one piece at the beam part. This method was used to obtain an integral cylindrical molded body after being rejoined. In this method, there was no problem with rejoining when the nozzle material did not contain graphite or contained a small amount of graphite, but when a large amount of graphite was mixed, there was no problem at the molding stage, but the table below shows After firing, there is a problem that cracks occur in the rejoined parts, especially when subjected to shock during operation.
能率の製造法であるオーガーマシンを用いて溶融金属流
出孔形成を従来亀裂発生要因をなしていた梁による固定
を止めてスクリューシャツ)[[結した中子心棒にfD
同時成形する方法を提案した。Using an auger machine, which is an efficient manufacturing method, we are able to form molten metal outflow holes by eliminating the fixation with beams, which was a factor in the generation of cracks in the past.
A method of simultaneous molding was proposed.
該方法はフランジ部等も同時成形出来て寸法精度も良く
加工が不要で連続的に成形出来て製造能率を飛躍的に向
上するものである。This method enables simultaneous molding of the flange portion, etc., has good dimensional accuracy, requires no machining, and can be molded continuously, dramatically improving manufacturing efficiency.
tytp)土中の鋭気九ついて、脱気機構が一段階でも
良いが二段階にすることKL9下記表に示され注)(3
)上記数値は成形、焼a後の品質■脱気段数はオーガー
マシンの真空脱気機構の数である、しかるに骸押し出し
成形法においては配合組成物の作業性(成形性)が表面
仕上がり、ラミネーシ冒ン、充填性等に影響を与へる。tytp) In order to remove the sharp air in the soil, the deaeration mechanism may be one stage, but it should be two stages KL9 Note) (3)
) The above values are the quality after molding and baking. The number of degassing stages is the number of vacuum degassing mechanisms in the auger machine. However, in the shell extrusion molding method, the workability (moldability) of the compounded composition depends on the surface finish, lamination, etc. This will affect the leakage, filling properties, etc.
(特に黒鉛含有配合組成物では著しい)本発明は該押り
、出し成形法に適してしかも品質面、実用面でも問題な
い鋳造用ノズル組成物1に提供する4のでその要旨は押
し出し成形法における燕鉛含臂配合組成が粒径0.5〜
0.1露の鱗状黒鉛t10〜40重を優、結合粘土t−
10〜30重量−残部が耐火性材料からなることを特徴
とするものである、
以下本発明t−笑施例を混じえて貌明する。(Especially noticeable in graphite-containing blended compositions) The present invention provides a casting nozzle composition 1 that is suitable for the extrusion and extrusion methods and has no problems in terms of quality and practicality. Swallow lead-containing composition has a particle size of 0.5~
0.1 dew of scaly graphite t10-40 weight, bonded clay t-
10 to 30% by weight, with the remainder being made of a fire-resistant material.The present invention will be explained below along with some examples.
実施例を表示すると下記表の如くであった。Examples were shown in the table below.
注) 秦成形、焼成後の数値
※111400℃15分急熱、水冷2分、空冷13分こ
れらの配合組成物に水を添加、混練して前述オーガーマ
シンで成形するものであるが、粘土10重量慢程度の低
領域では樹脂・糊等7に磯粘結剤を補助併用すると作業
上良好である。Note) Values after Qin molding and firing *11 Rapid heating at 400°C for 15 minutes, water cooling for 2 minutes, and air cooling for 13 minutes.Water is added to these blended compositions, kneaded, and molded using the auger machine mentioned above. In the low range where the weight is high, it is convenient to use resin, glue, etc. 7 in combination with Isobin binder.
これ等の結果から粘土の量は勿論、黒鉛の粒径量の影響
も著しい事が判明、黒鉛粒径は0.5〜0.1−が好ま
しく、0.5−以上では作業性(特にうiネーションが
発生し易く、表面仕上り低下)が不良、0.1−以下で
は作業性(%に配合の容積が増加し結合状況不良)不良
と品質(カサ比重の低下及び気孔率の上昇、圧縮強さの
低下等)が低下する。From these results, it was found that not only the amount of clay but also the particle size of graphite have a significant effect. The graphite particle size is preferably 0.5 to 0.1-, and if it is 0.5- or more, workability (especially If it is less than 0.1, it will result in poor workability (increased compound volume and poor bonding) and quality (decrease in bulk specific gravity, increase in porosity, and compression). decrease in strength, etc.).
黒鉛の量にりいては10〜40重量−が好ましく、10
重量慢以下では耐食性、耐スポール性が低下する、40
重量暢以上では作業性(%に成形体保形能力の低下とラ
ミネーション発生し易い)が不良、
粘土の量については10〜30重量係が好ましく、10
重量嗟以下では作業性(成形体保形能力の低下及びう2
ネーシヨンの発生)が不良、30重量−以上では耐食性
、耐スポール性が低下する。The amount of graphite is preferably 10 to 40% by weight, and 10 to 40% by weight.
If the weight is lower than 40, corrosion resistance and spalling resistance will decrease.
If the weight exceeds 10%, the workability (decreased molded body shape retention ability and tends to cause lamination) will be poor, and the amount of clay is preferably 10 to 30% by weight.
If the weight is less than
If the weight exceeds 30%, corrosion resistance and spalling resistance decrease.
本発明品@のロングノズルkA製鋼50屯鍋にて使用し
たとζろ2チヤージ使用しても割れは勿論溶鋼の浸食に
も充分耐用出来ることが判明した。It was found that when the long nozzle of the present invention @ was used in a 50-ton ladle made by kA steel, it could sufficiently withstand not only cracking but also corrosion of molten steel even after 2 charges.
尚、本発明と従来例になるノズルを並置俯轍し九図を第
1図tCa図に本発明のものを、1図に従来例のものと
して示すが、図中、(I)は溶融金属流出孔を示し、(
2)は亀裂を示す、In addition, the nozzles of the present invention and the conventional example are shown side by side in Figure 9, Figure 1 tCa shows the present invention, and Figure 1 shows the conventional example. Indicates the outflow hole, (
2) indicates a crack;
第1図a * bh本発明と従来例[なるノズルの俯敞
図である。
1・・・溶融金属流出孔 2・・・亀裂発明者
小 嶋 総 −
発明者 新 谷 常 雄
出願人 黒崎炉材株式会社
代表者 宮 武 和 海
出願人 黒崎窯業株式会社
ブ/Aり
0、b。Figure 1 a*bh is an overhead view of a nozzle according to the present invention and a conventional example. 1... Molten metal outflow hole 2... Crack inventor
So Kojima - Inventor Tsuneo Arata Applicant Kurosaki Rozai Co., Ltd. Representative Kazuumi Miya Take Applicant Kurosaki Ceramics Co., Ltd. B/A 0, b.
Claims (1)
結合粘土tlO〜30重量饅残部が耐火性材料からなる
ことを特徴とする押し出し成形法における鋳造用ノズル
組成物。110 to 40% by weight of scaly graphite with a particle size of 0.5 to 0.1 mm,
A nozzle composition for casting in an extrusion molding process, characterized in that the bound clay tlO~30 weight residue is made of a refractory material.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP56107965A JPS589870A (en) | 1981-07-10 | 1981-07-10 | Casting nozzle composition |
DE19823205076 DE3205076A1 (en) | 1981-02-13 | 1982-02-12 | Process for producing an extrusion moulding and material composition for this |
US06/602,097 US4564493A (en) | 1981-02-13 | 1984-04-20 | Method of manufacturing a casting nozzle brick |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP56107965A JPS589870A (en) | 1981-07-10 | 1981-07-10 | Casting nozzle composition |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS589870A true JPS589870A (en) | 1983-01-20 |
Family
ID=14472549
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP56107965A Pending JPS589870A (en) | 1981-02-13 | 1981-07-10 | Casting nozzle composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS589870A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4893897A (en) * | 1988-03-02 | 1990-01-16 | Dow Chemical Company | Plastic optical fiber for in vivo use having a biocompatible polyurethane cladding |
-
1981
- 1981-07-10 JP JP56107965A patent/JPS589870A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4893897A (en) * | 1988-03-02 | 1990-01-16 | Dow Chemical Company | Plastic optical fiber for in vivo use having a biocompatible polyurethane cladding |
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