JPS5855012B2 - Vehicle carpet with heel mat and its manufacturing method - Google Patents
Vehicle carpet with heel mat and its manufacturing methodInfo
- Publication number
- JPS5855012B2 JPS5855012B2 JP54143644A JP14364479A JPS5855012B2 JP S5855012 B2 JPS5855012 B2 JP S5855012B2 JP 54143644 A JP54143644 A JP 54143644A JP 14364479 A JP14364479 A JP 14364479A JP S5855012 B2 JPS5855012 B2 JP S5855012B2
- Authority
- JP
- Japan
- Prior art keywords
- carpet
- heel mat
- heel
- mat
- connecting piece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/128—Stepped joint cross-sections
- B29C66/1282—Stepped joint cross-sections comprising at least one overlap joint-segment
- B29C66/12821—Stepped joint cross-sections comprising at least one overlap joint-segment comprising at least two overlap joint-segments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/128—Stepped joint cross-sections
- B29C66/1284—Stepped joint cross-sections comprising at least one butt joint-segment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/472—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
- B29L2031/3017—Floor coverings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Passenger Equipment (AREA)
Description
【発明の詳細な説明】
本発明はヒールマット付き車両用カーペットとその製造
法に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a vehicle carpet with a heel mat and a method for manufacturing the same.
従来のこの種ヒールマット付き車両用カーペットは、ヒ
ールマットとカーペットとの一体性か弱いため、ヒール
マットが剥れやすく、長時間の使用に堪えられない欠点
があった。Conventional vehicle carpets with heel mats of this type have the disadvantage that the heel mat easily peels off due to the weak integrity of the heel mat and the carpet, making it unsuitable for long-term use.
本発明はヒールマットをカーペットに強力に結合できる
ヒールマット付き車両用カーペットを提供すること、お
よび前者ヒールマット付き車両用カーペットを確実にか
つ少ない工程数で製造しうる製造法を提供することを目
的としている。The object of the present invention is to provide a vehicle carpet with a heel mat that can strongly bond the heel mat to the carpet, and to provide a manufacturing method that can reliably produce the former vehicle carpet with a heel mat in a small number of steps. It is said that
以下本発明を図面に基づいて説明する。The present invention will be explained below based on the drawings.
第１図ないし第６図は本発明の一実施例を示すもので、
本発明ヒールマット付き車両用カーペットにおけるヒー
ルマット１は塩ビまたはゴムにより第１図に示されるよ
うに、平面四角形に形成され、その各端縁部２には２箇
宛連結片３が延設されている。1 to 6 show an embodiment of the present invention,
The heel mat 1 in the vehicle carpet with heel mat of the present invention is made of PVC or rubber and is formed into a rectangular plane as shown in FIG. ing.
各連結片３は第２図に示されるように、カーペット４の
切り込み部７に差し込みやすくするため、ヒールマット
１の肉厚りよりも薄肉ｌに形成されている。As shown in FIG. 2, each connecting piece 3 is formed to have a thinner wall l than the heel mat 1 so that it can be easily inserted into the notch 7 of the carpet 4.
なお本実施例においては前記ヒールマット１の各端縁部
２に連結片３を２箇宛形成したものが示されているが、
２箇に限定されるものではない。In this embodiment, two connecting pieces 3 are formed on each edge 2 of the heel mat 1, but
It is not limited to two.
一方、カーペット４には車室内の入口近く等の所定位置
に、第３図に示されるごとく、切り込み部γが形成され
ている。On the other hand, a notch γ is formed in the carpet 4 at a predetermined position such as near the entrance of the vehicle interior, as shown in FIG.
該切り込み部７は前記各連結片３を各別に挿通させうる
ように８箇形成されている。Eight notches 7 are formed so that each of the connecting pieces 3 can be inserted through each one separately.
なお、車両用のカーペット４には例えばポリエチレン地
５に、ナイロン糸製でかつ起毛された織物６が積層され
、一体化されたものが多く使用されている。Incidentally, the carpet 4 for vehicles is often made by laminating, for example, a polyethylene fabric 5 and a raised fabric 6 made of nylon yarn and integrating the same.
前記各切り込み部７には各連結片３が差し込まれ、該切
り込み部７Ｖｃ連結片３を差し込んだ状態でカーペット
４上にヒールマット１が積層されている。Each connecting piece 3 is inserted into each of the notches 7, and the heel mat 1 is laminated on the carpet 4 with the connecting pieces 3 inserted into the notches 7Vc.
そして、前記各連結片３はカーペット４の裏面たる前記
ポリエチレン地５に高周波溶着法等で溶着され、第６図
に示されるように、一体化されている。The connecting pieces 3 are welded to the polyethylene base 5, which is the back surface of the carpet 4, by high frequency welding or the like, and are integrated as shown in FIG.
なお第６図中、符号８は連結片３とカーペット４の裏面
との溶着部を示す。In FIG. 6, reference numeral 8 indicates a welded portion between the connecting piece 3 and the back surface of the carpet 4.
前記構成のヒールマット付き車両用カーペットは、ヒー
ルマット１の端縁部２に設けられた連結片３が、カーペ
ット４に形成された切り込み部７に差し込まれ、かつカ
ーペット４の裏面に溶着されているので、該連結片３を
介してカーペット４にヒールマット１が強力に結合され
、ヒールマット１がその端縁部から捲れ上り、剥れる障
害が防がれる。In the vehicle carpet with heel mat having the above structure, the connecting piece 3 provided on the edge 2 of the heel mat 1 is inserted into the notch 7 formed in the carpet 4, and is welded to the back surface of the carpet 4. Therefore, the heel mat 1 is strongly connected to the carpet 4 via the connecting piece 3, and the problem of the heel mat 1 being rolled up from its edge and peeling off is prevented.
なお前記ヒールマット１とカーペット４との接合面に接
着剤を施し、連結片３を介して連結する外に両者を接着
し、あるいは連結片３のカーペット４の裏面への溶着時
、前記接合面を溶着し、ヒールマット１とカーペット４
との結合をより一層強力なものとしてもよい。It should be noted that an adhesive is applied to the joining surface of the heel mat 1 and the carpet 4, and when the two are bonded together in addition to being connected via the connecting piece 3, or when the connecting piece 3 is welded to the back side of the carpet 4, the joining surface is Weld the heel mat 1 and carpet 4.
The bond may be made even stronger.
つぎに第１図ないし第６図に基づき、本発明の詳細な説
明する。Next, the present invention will be explained in detail based on FIGS. 1 to 6.
塩ビまたはゴム等で四角形に成形されたヒールマット１
には、第１図、第２図に示されるように、各端縁部２に
２箇宛連結片３を延設する。Heel mat 1 made of PVC or rubber, etc. in a square shape
As shown in FIGS. 1 and 2, two connecting pieces 3 are provided extending from each edge 2.
この連結片３はヒールマット１の肉厚りよりも薄肉ｌと
されかつカーペット４に形成された切り込み部７に通し
てカーペット４の裏面に溶着しうる長さに形成される。The connecting piece 3 is thinner than the heel mat 1 and has a length that allows it to pass through a notch 7 formed in the carpet 4 and be welded to the back surface of the carpet 4.
前記カーペット４には例えばポリエチレン地５にナイロ
ン糸製でかつ起毛された織物６が一体に積層されたもの
が使用され、その車室内の入口近く等の所定位置に、第
３図に示されるように、各連結片３に対応させて切り込
み部７を形成する。The carpet 4 is made of, for example, a polyethylene fabric 5 and a brushed fabric 6 made of nylon thread, which is laminated together, and is placed at a predetermined position such as near the entrance of the vehicle interior, as shown in FIG. A notch 7 is formed corresponding to each connecting piece 3.
各切り込み部７は当該連結片３を挿通させうる大きさと
する。Each notch 7 has a size that allows the connecting piece 3 to be inserted therethrough.
つぎに前記カーペット４の各切り込み部７に第４図に示
されるように、ヒールマット１の当該連結片３を差し込
み、カーペット４上にヒールマット１を積層、配置する
。Next, as shown in FIG. 4, the connecting pieces 3 of the heel mat 1 are inserted into each of the notches 7 of the carpet 4, and the heel mat 1 is stacked and arranged on the carpet 4.
ついでカーペット４上にヒールマット１を積層し、位置
固定したものを、第５図に示されるように、カーペット
４のプレス成形型ｉｏ、ｉ１と連結片３の高周波加熱溶
着型１２，１３とを有する金型にくわえ、カーペット４
を車両の床面にフィツトする外形にプレス成形すると同
時に、各連結片３を１２０〜２００℃程度に加熱し、カ
ーペット４の裏面に当るポリエチレン地５に前記連結片
３を加圧し、溶着する。Next, the heel mat 1 is laminated on the carpet 4 and the heel mat 1 is fixed in position. As shown in FIG. In addition to the mold that has, the carpet 4
At the same time, each connecting piece 3 is heated to about 120 to 200°C, and the connecting piece 3 is pressurized and welded to the polyethylene fabric 5 on the back side of the carpet 4.
前述の各工程に付すことにより第６図に示されるように
、カーペット４のポリエチレン地５に溶着部８を介して
連結片３が溶着され、カーペット４上にヒールマット１
が強力に結合されたヒールマット付きカーペットを確実
に製造できるものである。By performing the above-mentioned steps, the connecting piece 3 is welded to the polyethylene fabric 5 of the carpet 4 via the welding part 8, as shown in FIG. 6, and the heel mat 1 is placed on the carpet 4.
It is possible to reliably produce a carpet with a heel mat in which the heel mats are strongly bonded.
本発明は以上説明した構成、作用のものであって、本発
明ヒールマット付き車両用カーペットはヒールマットが
、該ヒールマットの少な（とも相対向する端縁部に延設
され、カーペットに延設された切り込み部に差し込まれ
かつカーペットの裏面に溶着された連結片を介してカー
ペットに強力に結合されているので、長期間の使用に際
してもヒールマットの捲れ上りを防止し５る効果がある
。The present invention has the structure and operation described above, and the heel mat for a vehicle with a heel mat of the present invention is provided with a heel mat extending from the opposite end edges of the heel mat and extending into the carpet. Since the heel mat is strongly connected to the carpet through a connecting piece inserted into the cut-out part and welded to the back surface of the carpet, it has the effect of preventing the heel mat from rolling up even during long-term use.
さらに本発明ヒールマット付き車両用カーペットの製造
法はヒールマットの少なくとも相対向する端縁部に連結
片を延設し、カーペットには各連結片を各別に挿通させ
うる切り込み部を形威し、各切り込み部に各連結片を差
し込んでその連結片をカーペットの裏面に溶着する工程
を有しているので、前記ヒールマット付き車両用カーペ
ットを確実に製造しうる効果を有する外、カーペットの
プレス成形と、前記連結片のカーペットの裏面の溶着と
を単一の工程で行うようにしているので、工程数を少な
くでき、従って能率向上を図りうる格別の効果がある。Furthermore, the method for manufacturing a vehicle carpet with a heel mat of the present invention includes extending the connecting pieces at least at the opposing edge portions of the heel mat, and forming a notch in the carpet through which each connecting piece can be inserted separately. Since the method includes a step of inserting each connecting piece into each notch and welding the connecting piece to the back side of the carpet, it not only has the effect of reliably manufacturing the vehicle carpet with the heel mat, but also press-forms the carpet. Since the welding and welding of the connecting piece to the back surface of the carpet are performed in a single process, the number of processes can be reduced, and therefore there is a special effect of improving efficiency.
第１図はヒールマットの平面図、第２図は同人−に断面
図、第３図はカーペットの１部平面図、第４図はカーペ
ットの切り込み部にヒールマットの連結片を差し込んで
折り曲げた状態の断面図、第５図はカーペットのプレス
成形時に連結片を一線に溶着する工程の説明図、第６図
はヒールマット付きカーペットの断面図である。
１・・・・・叱−ルマット、２・・・・・・端縁部、３
・・・・・・連結片、４・・・・・・カーペット、７・
・・・・・切り込み部、８・・・・・・溶着部、１０，
１１・・・・・・カーペットのプレス成形型、１２，１
３・・・・・・連結片の高周波加熱溶着型。Figure 1 is a plan view of the heel mat, Figure 2 is a cross-sectional view of the heel mat, Figure 3 is a plan view of a portion of the carpet, and Figure 4 is a heel mat connecting piece inserted into the notch in the carpet and folded. 5 is an explanatory diagram of the step of welding the connecting pieces in a straight line during press molding of the carpet, and FIG. 6 is a sectional view of the carpet with a heel mat. 1...Scale mat, 2...Edge, 3
...Connection piece, 4...Carpet, 7.
...Notch part, 8...Welding part, 10,
11...Carpet press mold, 12,1
3... High-frequency heating welding type of connecting piece.
Claims (1)
片が延設され、カーペットには所定位置に前記各連結片
を各別に挿通させうる切り込み部が形成されており、前
記切り込み部に連結片が差し込まれた状態でカーペット
上にヒールマットが積層され、かつ前記連結片がカーペ
ットの裏面に一体に溶着されていることを特徴とするヒ
ールマット付き車両用カーペット。 ２ ヒールマットの少なくとも相対向する端縁部に連結
片を延設し、カーペットには所定位置に前記各連結片を
各別に挿通させうる切り込み部を形成し、前記切り込み
部に連結片を差し込んでカーペット上にヒールマットを
積層したのち、カーペットのプレス成形時に、カーペッ
トの裏面に前記連結片を一体に溶着することを特徴とす
るヒールマット付き車両用カーペットの製造法。[Scope of Claims] 1. Connecting pieces extend from at least opposing edges of the heel mat, and the carpet is formed with notches at predetermined positions through which each of the connecting pieces can be inserted separately, and A vehicular carpet with a heel mat, characterized in that the heel mat is laminated on the carpet with a connecting piece inserted into a notch, and the connecting piece is integrally welded to the back side of the carpet. 2. Connecting pieces are extended to at least the opposite end edges of the heel mat, cuts are formed in the carpet at predetermined positions through which each of the connecting pieces can be inserted separately, and the connecting pieces are inserted into the notches. A method for manufacturing a vehicle carpet with a heel mat, characterized in that after the heel mat is laminated on the carpet, the connecting piece is integrally welded to the back surface of the carpet during press molding of the carpet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP54143644A JPS5855012B2 (en) | 1979-11-06 | 1979-11-06 | Vehicle carpet with heel mat and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP54143644A JPS5855012B2 (en) | 1979-11-06 | 1979-11-06 | Vehicle carpet with heel mat and its manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5667636A JPS5667636A (en) | 1981-06-06 |
| JPS5855012B2 true JPS5855012B2 (en) | 1983-12-07 |
Family
ID=15343569
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP54143644A Expired JPS5855012B2 (en) | 1979-11-06 | 1979-11-06 | Vehicle carpet with heel mat and its manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5855012B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60118615U (en) * | 1984-01-20 | 1985-08-10 | 早川 典孝 | Joint structure of body pieces in packaging boxes |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102007011843A1 (en) * | 2007-03-12 | 2008-09-18 | GM Global Technology Operations, Inc., Detroit | Floor mat fastener for motor vehicle i.e. passenger car, has form-fit element i.e. protrusion, complementary to another form-fit element i.e. slots, provided in lining, where lining is provided such that mat is form-fittedly held in lining |
| EP1990236A1 (en) * | 2007-05-08 | 2008-11-12 | Rieter Technologies AG | Automotive carpet arrangement comprising a main floor carpet with insert mat |
-
1979
- 1979-11-06 JP JP54143644A patent/JPS5855012B2/en not_active Expired
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60118615U (en) * | 1984-01-20 | 1985-08-10 | 早川 典孝 | Joint structure of body pieces in packaging boxes |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5667636A (en) | 1981-06-06 |
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