JPS5831986A - Rotary automatic device for preraring koji using koji chamber - Google Patents

Abstract

PURPOSE:To enable the preparation of koji by an inexpensive cost of equipment with saved labor and energy, utilizing a koji chamber in a brewing plant effectively, placing a rotary culture floor in the chamber, controlling the temperature and humidity to set conditions by a regulator. CONSTITUTION:A koji substrate after pretreatment is piled on the culture floor N-1, a koji mold is grown, and the substrate is transferred to the rotary culture floor 2 by the conveyor screw N-5. When the koji substrate is sent to the discharge screw 4, the koji substrate not lower than a set height is gradually transferred to the side of the central cylinder 3 by the action of the scraper 5 and the discharge screw 4, and arranged automatically at a set height by the rotation of the culture floor 2 and the rotary action of the discharge screw 4. After the feeding operation is over, the screw 4 is moved upward and stopped there by a lift. Air in the chamber is controlled by the sensor 15' and the air- conditioner 15 and the temperature and humidity are adjusted to set conditions, and the temperature of koji is regulated by the operation of the blower 16 derived by the indication of the temperature adjustor 19 controlled by the sensor 18 inserted in the substrate.

Description

[Detailed Description of the Invention] In the brewing industry, there is equipment i+1 for producing koji, and a chamber Jl called a koji room as shown in Figure 9 is prepared in the warehouse. Indoors (・(r, 1 making kojiro/, -me koji substrate 1) and many ノ, ” ”
;u: ' was processed and divided into the first stage and the second stage of koji making. And indoor vacancy adjustment Cj
The koji production was carried out by relying on intuition based on the shape of the koji base 1'1 and creating a dry/humidity difference by opening and closing the heater and skylight 1'q, and the number of workers was 6 to 8 people. '
Ill, J:t, 'H).

In this invention, -1- mentioned heat insulation is applied (~/3- Kojimuro 6.
Use an air conditioner to adjust the indoor air using Zono 11:
'-1,) is always adjusted to (C setting condition j, · Kumono, and this air conditioning device has temperature control 1τ1~min and /l,
It consists of a cooler that uses outside air or water as a cooling and heat source under 4 degree control. 11" is arranged as a disk as a cultivation bed, and a screw is used as a means of transportation between the central part of the culture bed and the outside V, and a means for cutting and putting the koji in the koji chamber provided as necessary. A care device is placed that can be raised and lowered, and if necessary, a cultivation bed for the Nekase process is placed in the same room to make koji (koshi/komono). Under the culture bed disk, indoor air and outside air are adjusted and mixed (1).
0N-OF by the 11-senso′- inserted into the koji matrix
Ii' control, that is, the temperature is I-:p'1. t, the koji is made by aerating the koji substrate. To introduce this outside air, some low enthalpy air is introduced by the damper style (3) (, (Thus, 11J'+,!,;r'r
Cooling, removal of convexity 11, connection [4':, Air adjustment t1. ：It is a method to reduce the size of the part of the cooler that makes up the cooling system (...2?'n＼'!1).Alternatively, as another method of making koji, make koji.11 ″('■?:
・Thin portions and adjusted indoor temperature)
7, 1・°7・f′1, 1・°7・f′1, 1・°7・f′1, 1. Lee! 1j1 power 11ro...? In the 0-made koji that can be J, the koji is 1 (, 'νJ crystal 4, moisture 4 tone 41
Warm / l, i! I'i feel safe with the wind, or I need carbon dioxide gas. This technology iql:'
! : '/+' Vtl I'-・I've known it for a long time, and the literature Vko1...I-C is also 71 years old. Carbon dioxide &: The tAl of the soil koji substrate and the time of need change by +1 degree.'T?;
Air adjustment in bsu,'・;te (for fC!1(I)
Because I was using the toilet, I was out of the open air.
1 no (Kin l - 11 L, 'l: Regardless of 1, in Nyawa? 11 rl ring 17 is included in the air (,1) J The carbon dioxide gas is about to be dissolved and removed, but In the case of the dehumidifying air conditioning system according to the present invention, it is composed of a temperature control section and a humidity control section.Secondly, since there is no cleaning, carbon dioxide gas will not be lost.Therefore, carbon dioxide gas will not be lost. Gas content 14: By mixing with 14 gases, the amount can be adjusted to correspond to the koji shape.

Figure 1 is a perspective view of the koji chamber, and Figures 2 and 3 are an embodiment of the present invention.
In a top view and a vertical sectional view, FIGS. 4 and 5 show an embodiment of the care machine.

Next, the structure of the present invention and its effects will be sequentially explained.

Figure 1 shows an insulated koji room, in which the air inside the room is adjusted (5) by operating the heater, window, etc.
3, Fig. 2 and Fig. 3 rJ, and t-1, and Kojimuro Ir.
[] Configure a rotary automatic koji making device/3-Item, 1
kl cutting, )・11 constructed koji room, 2 if ventilated 4
- rotating culture bed consisting of a perforated plate or rl-plate; 3d
Center circle 1", ), 1r" forward, reverse and 0/ge 1 can be freely lowered; l-17';-transfer; 1- souffle rubber, 7&j: its, drive device, 8i17J,
Culture bed rotation drive device, () C1 wound I Jjl;″11
f 73rd guide board of Tsui II'i, llj Koji substrate V'
c) a compartment for ventilation; 11 is a cleaning machine consisting of a rotating body;
12 is the lowering device of the handling machine, ] 3 is its drive device, l/I
iJ"'r'<it, rotating roller on floor support 111, 15 is air conditioning device, Hi &: i' blower, ]+
5'iJtl'<t'A Human hole, 17 to 1 transport river scree j-- (to)'s 1 descending device, 18←1, sensor to measure the temperature of the product,
1! li<:I adjustment tears.

"N-1 to N-8fzJ: Installed according to necessary handling7
Nekase floor, J rotating disk floor on N-I, N-2
Guide board for I'J koji substrate u1, N-3Vt,
J1゛'7',? > Floor stand, 1 center cylinder at N-4,
N-5 is Si1. LiI White 1 and Sanomata conveyance screw, N-1j: Driving device for the rotating disk bed, N-7 is the rotation of the rotating disk bed ヅL' with the body [1-Lar, N-8 is the koji It is the unit that transfers the substrate.

Next, the effects of the invention will be described. Culture bed N-1, 1: V (,
, 11, and indoor air temperature and humidity atmosphere 11 (1.
・Cover the koji mold and, after a predetermined period of time, move it to the rotating culture bed 2 as a subsequent culture medium. Set it at the height at which it will be deposited. ) 1 on i''+'
．．・The conveying action of the screw is medium, F<1! The force surface (lL'') is rotated by the moving device fi'?7 to work.Next, the culture bed 2 is rotated. Driven by N-r; and lowered by the conveying screw, N-56--1, at t1, I''1'', and applying external force (V-rotation so that the conveyance becomes negative), Koji substrate C1, :j-
Transfer to rotating culture bed 2 by 1.N-8.

11'<The koji substrate transferred to the cultivation bed 2 is set by the screw 1 (l has arrived, ・to J, the koji is 10 times higher than the height of the koji), (, the quality is determined by the screw. 5 and l
By the action of the lh'c feed 11i screw 4, the koji introduced into the center cylinder is gradually moved to (1+11) by the rotation of the culture bed 2 and the rotation of the transport screw 1. The substrate is continuously and automatically leveled to a set height, and the work of filling the koji substrate is automatically completed. The koji substrate is evacuated to the lower side.

During koji making, the temperature and humidity of the air in the koji chamber are constantly adjusted to the set conditions by the operation of the sensor 15' and the air conditioning device 15, and the product temperature is controlled by a sensor 18 inserted into the koji substrate. According to the instructions of IL1,
If the blower 16 is set to V 1~ to operate and the product temperature is set on the temperature controller 19, the blower 16 will be turned on by the adjustment charge and the adjusted indoor air will be heated to the koji. Aerate the substrate to control the product temperature. Alternatively, if you ventilate as mixed air (9) by introducing low enthalpy outside air (through the outside air inlet hole 16' or 1-) and perform product temperature control 1, the temperature will be 1/C, 1N. It would be advantageous to reduce the size of the air conditioning device 15 by 41.%.

Depending on the development progress of the koji, 1,000 times are carried out, but the care is the same as before: The sea urchin is crushed into a fine powder and the internal moisture of the koji matrix in the sedimentary layer is naturally released without the need for maintenance. ``Can be done in the eel range'': JL 4, conduct, and ventilation J: Reinforce the temperature of the product! fi control, or IJe: 1ift h' when the layer is relatively thin (f moss, upper (bore) Sennin 71 (・
(candle and 'V)+1 plate in combination with a culture bed'':su,
Koji production can be carried out in a 25' ambient atmosphere of indoor air.1 This maintenance work is carried out every 5 hours and 1 hour after transfer, and the cultivation bed 2 is rotated by the drive device 8, and the cultivation bed 2 is rotated by the drive device 8. A care machine 1J consisting of a rotating body such as a L'/ζ is connected to a rotary drive device I3. While rotating, the lifting device 17 moves the koji into the koji substrate.
] 0) Contact I4ζ2 (+"f, lower it at a fixed height, and by the correlation between the two by the rotation of the f device and "1'< The substrate is treated manually.This treatment method does not involve crushing and cleaning the coagulated koji substrate as described above, but uses a particle formation treatment method to remove the deposited layer. There is a method to maintain the particle size within a range that allows the internal moisture release rate of the koji room Yl↓ to be naturally controlled.
Two examples of the two types are shown below.
This is shown in Figures 4 and 5. Of course.

When the maintenance work for Jl and others is completed, use the Y1 lowering device V to evacuate the 1-piece knife tray above the koji substrate. Culture, P ”'J'?
'4: +'4 +Jj 2-6. ,, g<dynamic device 8
Rotate the screw 1 by 1 and transfer it to the direction of force outside the culture room. ,y.Location 171/(,,,1,'S' HMJ bed surface close to the position switch (!-1, its 0shiii'1°-C conveyance scree L- and I7 is the rotation of the floor (1(-j,'-
At '-1, the koji substrate is 1°< the correlation between the rotation of bed 2 and the rotation of transport INN SuffuJ: +, -,, 1. From 2, "!'<j'j, Automatically released to the general public, f
``;1 Transporter 19 f l l's f1' is the neck (1 ((
'l;)? , 'i, 1.

''As in the series, this invention is used for brewing - 11-singing koji room 4-1 effect (7, indoor air 4-adjusting device 1: always check the temperature, always set 7W degree) The koji making apparatus 4 is constructed by adjusting the temperature to the desired temperature, and installing a rotating culture bed, a conveying screw, and a care device according to the conditions in the room.
When operating 11M koji, carbon dioxide gas is used) and temperature control is adjusted.
Alternatively, the mixed air introduced from outside is vented into the koji chamber 111.
Or, in the atmosphere of the indoor conditioned air 1.・I'm here! !
It was designed to make koji.

Therefore, this invention makes full use of the koji chamber 4 in a brewing factory, resulting in significant reductions in installation costs, labor and energy savings, and ease of operation.
It is a sign of a beneficial and useful invention.

・A simple explanation of the 11 steps.1. In addition to the koji room, Figures 2 and 3 are a plan view and a top view of an embodiment of this invention, and Figures 1 and 5 are a diagram showing an embodiment of the koji care machine (13). ) This is a clear diagram.

1.・Stay ]　Kojimuro 2 Rotating culture bed 3 Center cylinder 41# Shipping screw 5 Scretsper 7 Drive device (5) 8 Rotation 1 drive device 9 Information board 10 Compartment room 11. Care machine ]2　　Gas lowering device (1)) 13. Drive device 14 Rotating roller (14) 15 Air conditioning device 1ii Blower 10' Outside air inlet hole 17y1 descent device (・1) IJ3 sensor ]11 Adjustment cut te1 [Uru.

! 1 Purport Y [Applicant Ei ([1 Brewing Machinery Co., Ltd. (15
) 433- Ward

Claims (1)

[Claims] In a rotary disk type koji making device, the insulated koji chamber is kept warm.
? l! A wind adjustment means is provided, and a plurality of rotatably driven culture beds are arranged in the koji chamber, and a transfer means is provided across the 9.H part and the 1 side in the 1η" bed. and working means for caring for the koji substrate, provided as required.
1 It is arranged so that it can be raised and lowered freely, and these transfer stages and (17
+,) The correlation between the rotation of the maintenance work means and the rotation of the culture bed allows the incorporation of koji, maintenance, and release of koji. Automatic koji making equipment.