CN108901638B - Industrialized cultivation system for needle mushrooms - Google Patents

Industrialized cultivation system for needle mushrooms Download PDF

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Publication number
CN108901638B
CN108901638B CN201811161919.3A CN201811161919A CN108901638B CN 108901638 B CN108901638 B CN 108901638B CN 201811161919 A CN201811161919 A CN 201811161919A CN 108901638 B CN108901638 B CN 108901638B
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China
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cultivation
area
guide rail
control device
bottle
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CN201811161919.3A
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CN108901638A (en
Inventor
姚强
宫志远
韩建东
黄春燕
杨鹏
李瑾
谢红艳
张元祺
李美
黄千军
汤帅
李青锋
刘超
张政
王宝印
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Jining Lima fungus Co.,Ltd.
Institute of Agricultural Resources and Environment of Shandong Academy of Agricultural Sciences
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Jining Lima Bacteria Co ltd
Institute of Agricultural Resources and Environment of Shandong Academy of Agricultural Sciences
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Priority to CN201811161919.3A priority Critical patent/CN108901638B/en
Publication of CN108901638A publication Critical patent/CN108901638A/en
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    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G18/00—Cultivation of mushrooms
    • A01G18/60—Cultivation rooms; Equipment therefor
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G18/00—Cultivation of mushrooms
    • A01G18/60—Cultivation rooms; Equipment therefor
    • A01G18/69—Arrangements for managing the environment, e.g. sprinklers

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  • Life Sciences & Earth Sciences (AREA)
  • Mycology (AREA)
  • Environmental Sciences (AREA)
  • Mushroom Cultivation (AREA)

Abstract

The invention provides a needle mushroom industrial cultivation system, which realizes improvement on a material preparation process, a material charging process, a sterilization process, a cooling process, an inoculation process, a fungus growing process and a mushroom fruiting process in the needle mushroom industrial cultivation process. The data of the whole cultivation process are acquired and controlled based on the cultivation control device. The control of the amount of each raw material and the control of the total amount are realized in the batching process. The control of the water content and the stirring degree are controlled. The automatic control process is realized in the charging process, the single-time duration and charging times of the cultivation bottle charging and compacting can be set, and multiple times of compacting are performed. The seamless butt joint of the loading area and the cooling area is realized in the sterilization process, and the interference of mixed bacteria to the cultivation process is avoided. The cooling time and the cooling temperature are strictly controlled. The material digging process realizes the disinfection of the material digging part and the disinfection of the material digging knife and realizes the automatic operation.

Description

Industrialized cultivation system for needle mushrooms
Technical Field
The invention relates to the field of needle mushroom cultivation, in particular to a needle mushroom factory cultivation system.
Background
The flammulina velutipes is famous for being smooth and tender in pileus, crisp in handle, rich in nutrition and delicious in taste, and particularly is a top-grade food material for cold dishes and hot pots, rich in nutrition, fragrant and delicious in taste, and is deeply popular with people.
The needle mushroom is a delicious food and a better health food, and the using amount of the needle mushroom is increased along with the increase of the using amount of the needle mushroom. The method for artificially cultivating the flammulina velutipes is multiple, but the growth cycle of the flammulina velutipes is long, the fruiting shape of the flammulina velutipes is poor, and the yield is low because the proportion of the production raw materials is unreasonable and the production and culture environment is not effectively controlled. Although some published documents disclose control systems for industrial cultivation environments of edible fungi. But usually only environmental parameters such as temperature, humidity, etc. are monitored, and the monitored data are usually in the spawn running period and the fruiting period. Although effective monitoring is carried out in the period, the cultivation process is needed in the early stage of the spawn running period, if the whole cultivation process control cannot be realized, the fruiting in the later stage is easily influenced, the whole cultivation process is further influenced, the fruiting rate is low, the cultivation is long, and rotten mushrooms appear.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a needle mushroom factory cultivation system, which comprises: the system comprises a material preparing area, a material loading area, a sterilizing area, a cooling area, an inoculating area, a fungus growing area, a mushroom growing area and a cultivation control device, wherein the cultivation control device is used for acquiring factory cultivation data information of the flammulina velutipes, sending the factory cultivation process data information of the flammulina velutipes to each regional device and controlling each regional device;
the material preparing area, the material loading area, the sterilizing area, the cooling area, the inoculating area, the fungus growing area and the mushroom producing area are sequentially connected and matched to form a needle mushroom factory cultivation area;
the batching district includes: the batching data communication router comprises a batching hopper, a batching transport belt and a batching data communication router, wherein a belt scale is arranged on the batching transport belt;
the side wall and the bottom wall of the stirring shell are respectively provided with a vibration mechanism; a water content detection probe is inserted into the needle mushroom raw material mixing device;
the upper end of the batching hopper is provided with a feeding hole, the lower end of the batching hopper is provided with a batching discharging hole, and an electric gate valve and a batching vibrator are arranged on the batching discharging hole; a material level meter and a batching weight electronic scale are arranged on the batching hopper;
a batching discharge port of the batching hopper faces one end of the batching conveying belt, the other end of the batching conveying belt is provided with a feeding vibrating screen, and a needle mushroom raw material mixing device is arranged at the discharge position of the feeding vibrating screen;
the electric gate valve, the batching vibrator, the level meter, the batching weight electronic scale and the batching conveying belt driving motor are respectively connected with the cultivation control device through the data communication router;
the cultivation control device receives a material discharge amount control instruction of various raw materials required by cultivating flammulina velutipes and the total raw material amount required by cultivating the flammulina velutipes, controls the electric gate valve of each proportioning hopper to open for discharging according to the material discharge amount control instruction, obtains the material discharge amount of each proportioning hopper through a proportioning weight electronic weighing machine, and stops discharging through controlling the electric gate valve when the material discharge amount of a certain raw material reaches a threshold value; acquiring the total raw material amount required by cultivating the flammulina velutipes by a belt weigher; acquire current surplus raw material volume and the material level of every batching fill through batching weight electronic weighing device and charge level indicator, cultivation controlling means opens through opening of batching transport belt driving motor control batching transport belt and stops and running state, opens through opening of pay-off shale shaker driving motor control pay-off shale shaker) and stops and the vibration pay-off volume.
Preferably, the needle mushroom raw material mixing device comprises: the stirring device comprises a shell, wherein the upper end of the shell is opened, a stirring shaft is arranged in the middle of the shell, one end of the stirring shaft penetrates out of the shell, the stirring shaft penetrating out of the shell is connected with a stirring speed reducer, and the stirring speed reducer is connected with a stirring motor; a plurality of stirring plates and a plurality of stirring paddles are arranged on the stirring shaft arranged in the shell, the stirring paddles are uniformly distributed along the axial direction of the stirring shaft, the stirring plates are arranged at intervals between the stirring paddles, and the stirring plates are uniformly distributed along the radial direction of the stirring shaft; each stirring paddle is at least provided with six blades;
two rows of water spray pipes are arranged in parallel at the position of the shell close to the opening end, a plurality of water spray holes are arranged along the axis direction of the water spray pipes, one end of each water spray pipe is blocked, the other end of each water spray pipe is connected with a water tank through a water pipeline, and a water spray pump and a water spray valve are arranged on the water pipeline;
the bottom of the shell is provided with a discharge hole which is provided with a stirring material discharge valve; a stirring material conveying belt is arranged at the lower part of the discharging port;
the side wall and the bottom wall of the shell are respectively provided with a material vibrating component; the side wall of the shell is also provided with a water content test probe and a stirring material level meter, and the water content test probe is connected with a water content tester;
shake material subassembly includes: the vibration material device comprises a vibration material base, a vibration material electromagnet, a vibration material armature, at least three vibration material springs and a vibration impact base;
the material vibrating base is fixedly arranged on the shell, the material vibrating electromagnet is fixedly arranged on the material vibrating base, the material vibrating armature is fixedly arranged on the vibrating seat, and the arrangement position of the material vibrating armature is matched with that of the material vibrating electromagnet; the vibrating base is connected with the vibrating seat through a vibrating spring; the material vibrating electromagnet is connected with an external power supply through a material vibrating switch;
the stirring material discharging valve, the stirring material conveying belt motor, the stirring material level meter, the water spraying pump, the water spraying valve, the water content tester and the material vibrating switch are respectively connected with the cultivation control device;
the stirring motor obtains the material level height in the shell through the stirring material level meter, and when the preset material level height is reached, the stirring motor is controlled to be started and operated to stir the raw materials in the shell; meanwhile, water is added into the stirred material by controlling a water spray pump and a water spray valve, the water content of the stirred material is obtained by a water content tester, and the vibrating material component is controlled by a vibrating material switch to start and operate so as to prevent the raw material from being pasted on the inner wall of the shell; when the water content of stirring material reached and predetermineeing the threshold value, it was long when continuing to stir until reaching predetermineeing, through stirring material transportation belt motor control stirring material transportation belt operation, opened stirring material blowing valve with stirring material blowing to stirring material transportation belt on, stirring material transportation belt will stir the material and transport to the charging area.
Preferably, the loading area comprises: the device comprises a charging data communication router, a first track guiding electric switching device, a second track guiding electric switching device, an annular transmission track, a cultivation bottle bearing basket conveying track and a cultivation bottle bearing basket output track;
the cultivation control device acquires loading area data information through the loading data communication router and sends a control instruction to equipment in the loading area through the loading data communication router;
the annular conveying track is provided with a charging area and a compacting area; the output track of the cultivation bottle bearing basket is provided with a punching zone bit;
the annular conveying track close to the material feeding position of the material loading area is provided with an inner conveying guide rail and an outer conveying guide rail;
the cultivation bottle carrying basket conveying track is provided with a cultivation bottle basket placing area, a cultivation bottle basket conveying inner guide rail and a cultivation bottle basket conveying outer guide rail; the cultivation bottle basket placing area is provided with a cultivation bottle basket and an electric basket pushing mechanism, and a plurality of cultivation bottles are arranged in a matrix in the cultivation bottle basket;
the position of the conveying inner guide rail is matched with the position of the conveying inner guide rail of the cultivation bottle basket;
the position of the conveying outer guide rail is matched with the position of the conveying outer guide rail of the cultivation bottle basket;
the first rail guide electric switching device is respectively connected with one end of the conveying inner guide rail, one end of the conveying outer guide rail of the cultivation bottle basket and one end of the conveying inner guide rail of the cultivation bottle basket;
the driving motor of the first track guiding electric switching device is connected with the cultivation control device and used for receiving a control command sent by the cultivation control device, and when the first track guiding electric switching device extends to send out thrust, the first track guiding electric switching device respectively pushes the conveying inner guide rail, the conveying outer guide rail, the cultivation bottle basket conveying outer guide rail and the cultivation bottle basket conveying inner guide rail; one end of the conveying inner guide rail and one end of the conveying outer guide rail are separated from the annular conveying track, one end of the conveying inner guide rail is connected with one end of the conveying inner guide rail of the cultivation bottle basket, and one end of the conveying outer guide rail is connected with one end of the conveying outer guide rail of the cultivation bottle basket; after the cultivation bottle baskets are connected in place, the track sensor feeds back a sensing signal to the cultivation control device, the cultivation control device senses whether the cultivation bottle basket arrangement area is provided with the cultivation bottle basket or not, if so, the arranged cultivation bottle basket is pushed to the track matched with the conveying inner guide rail and the conveying outer guide rail by controlling the electric basket pushing mechanism; after the feeding is in place, feeding back a feeding in-place signal to the cultivation control device, controlling the first track guiding electric switching device by the cultivation control device, and restoring one end of the conveying inner guide rail and one end of the conveying outer guide rail to the annular conveying track to form a closed loop; after the cultivation control device responds and restores to the right position, the annular transmission track driving motor is controlled to operate and start a charging process;
the annular transmission track close to the material discharging position of the compaction area is provided with a compaction inner guide rail and a compaction outer guide rail;
the cultivation bottle bearing basket output track is provided with a basket output inner guide rail and a basket output outer guide rail;
the position of the compaction inner guide rail is matched with the position of the basket output inner guide rail;
the position of the compaction outer guide rail is matched with the position of the basket output outer guide rail;
the second track guiding electric switching device is respectively connected with one end of the compacting inner guide rail and one end of the compacting outer guide rail, and one end of the basket output inner guide rail and one end of the basket output outer guide rail;
a driving motor of the second track guiding electric switching device is connected with the cultivation control device and used for receiving a control command sent by the cultivation control device, and when the second track guiding electric switching device extends to send out thrust, the second track guiding electric switching device respectively pushes and compacts one end of the inner guide rail, one end of the outer guide rail, one end of the basket output inner guide rail and one end of the basket output outer guide rail;
separating one end of the compaction inner guide rail and one end of the compaction outer guide rail from the annular transmission track, connecting one end of the compaction inner guide rail with one end of the basket output inner guide rail, and connecting one end of the compaction outer guide rail with one end of the basket output outer guide rail; after the cultivation bottle basket is connected in place, the track sensor feeds back a sensing signal to the cultivation control device, the cultivation control device senses whether the punching position is provided with the cultivation bottle basket or not, if yes, after the cultivation bottle basket is conveyed away from the punching position, the cultivation control device controls the annular transmission track and the cultivation bottle carrying basket to output track operation, and the cultivation bottle basket is conveyed to the punching position; after the cultivation bottle basket is in place, feeding back a signal in place to the cultivation control device, and controlling the second track guiding electric switching device by the cultivation control device to separate one end of the compaction inner guide rail and one end of the compaction outer guide rail from the annular transmission track and restore the two ends to the annular transmission track to form a closed loop; after the cultivation control device responds to and restores to the right position, the first track guiding electric switching device is controlled to operate, and cultivation bottle baskets on the cultivation bottle carrying basket conveying track are conveyed onto the annular conveying track.
Preferably, the cultivation control device is also used for acquiring preset single-time filling and compacting duration and filling times of the cultivation bottles;
the charging area comprises: the upper end of the charging bin is provided with a feeding hole, and the position of the feeding hole corresponds to the position of the discharging end of the stirring material conveying belt; a plurality of discharge ports are formed in the lower end opening of the charging bin, a discharge control valve is arranged on each discharge port, and the positions of the discharge ports of the charging bin correspond to the positions of the feed ports of the cultivation bottles in the cultivation bottle basket; the charging bin is provided with at least one vibration mechanism, and each discharging control valve and each vibration mechanism are respectively connected with the cultivation control device;
the compaction area is provided with a compaction area sensor, a plurality of compaction rods and a compaction motor connected with the compaction rods;
the cultivation control device obtains preset cultivation bottle charging compaction single time duration and charging times, stops operation of an annular transmission rail driving motor after receiving that a cultivation bottle charging sensor senses that a cultivation bottle opening position in a cultivation bottle basket corresponds to a charging bin discharging opening position, controls a discharging control valve to open, discharges materials to cultivation bottles from a charging bin, controls a vibrating mechanism to operate, performs vibration impact on the side wall of the charging bin to assist discharging, closes the discharging control valve and the vibrating mechanism after reaching the cultivation bottle charging single time duration, and opens the annular transmission rail driving motor to operate; cultivation bottle basket moves to the compaction position, and cultivation controlling means receives after compaction position inductor response cultivation bottleneck position in the bottle basket corresponds with the position of compaction pole, stop the operation of annular transmission track driving motor, cultivation controlling means control compaction motor operation, make the compaction pole carry out the compaction to the cultivateing material of cultivation bottle inside, reach the long back of the cultivation bottle compaction single that loads material of predetermineeing, stop the compaction, open the operation of annular transmission track driving motor, cultivation bottle basket moves again to the position of loading and loads, repeat above-mentioned step and load after reaching the predetermined number of times of loading, open cultivation bottle and bear basket output track, cultivation controlling means control second track leads the operation of electric changeover valve device, make cultivation bottle basket move to the position of punching.
Preferably, the punching zone is provided with a punching depth sensor, a punching zone sensor, at least two punching rods and a punching motor connected with the punching rods; the end part of the punching rod is provided with a tip;
the cultivation bottle basket moves to a punching position, and after the cultivation control device receives the induction that the position of a cultivation bottle opening in the cultivation bottle basket corresponds to a punching rod through a punching position inductor, the cultivation control device controls the annular transmission track driving motor and the cultivation bottle bearing basket output track driving motor to stop operating; the cultivation control device controls the punching motor to operate, so that the punching rod punches the compost in the cultivation bottle; after the cultivation control device receives the induction signal of the punching depth sensor, the punching rod is controlled to ascend, the cultivation bottle is pulled out, and after the in-situ is recovered, the cultivation control device starts the cultivation bottle to carry the basket to output the track driving motor to operate, and the cultivation bottle basket is conveyed.
Preferably, the sterilization area is provided with a sterilizer which is a closed container, two sides of the sterilizer are provided with sealing doors, and the joint of the sealing doors and the side wall of the sterilizer is provided with a sealing layer; one sealing door of the sterilizer is communicated with the charging area, and the other sealing door of the sterilizer is communicated with the cooling area; the sterilizer is provided with a heating and pressurizing controller, a sterilization data communication router, a heater and a pressurizer;
the cultivation control device acquires sterilizer data information through the sterilization data communication router and sends a control instruction to the sterilizer through the sterilization data communication router;
the cultivation control device sends out sterilization duration to the heating and pressurizing controller, and sterilization controls a temperature threshold and a pressure threshold, wherein the temperature threshold ranges from 120 ℃ to 125 ℃; the pressure threshold ranges from 1.5 kilograms per cubic centimeter of pressure to 1.8 kilograms per cubic centimeter of pressure; the sterilization time is 2.5 to 3 hours; the cultivation control device acquires the working state of the sterilizer and the door opening and closing information of the sealing doors at the two sides of the sterilizer;
the cooling area is provided with a pre-cooling chamber;
the pre-cooling chamber is provided with a cultivation bottle temperature acquisition probe, a temperature transmission device connected with the cultivation bottle temperature acquisition probe, a personnel entrance disinfection area, a cooling data communication router, an air cooler and a communication door connected with the inoculation area;
the personnel entering disinfection area is used for enabling personnel entering the pre-cooling chamber to change clothes, wind and disinfect in the personnel entering disinfection area;
the cultivation control device acquires data information of a cooling area through the cooling data communication router and sends a control instruction to the air cooler through the sterilization data communication router;
the cultivation control device sends cooling time length information to the air cooler, and temperature information of cultivation bottle compost is obtained in real time through the cultivation bottle temperature obtaining probe and the temperature transmission device;
the air cooler is used for blowing cold air to the transport vehicle to forcibly cool the compost in the cultivation bottle; the time of the cold zone is 2 hours to 2.5 hours; the temperature control range of the culture materials in the culture bottle is 45-50 ℃.
Preferably, the inoculation zone comprises: a digging machine and a inoculating machine;
the material digging machine is provided with a material digging rotary disc and a material digging rotary disc driving motor for driving the material digging rotary disc to rotate, the material digging rotary disc is provided with cultivation bottle arrangement clamping positions, the bottom of each cultivation bottle arrangement clamping position is provided with a cutter rotary disc, and a cutter rotary disc driving motor for driving the cutter rotary disc to rotate is arranged on the material digging rotary disc; the bottom of the cutter turntable is provided with a cutter turntable electric lifting device;
the cutter turntable is provided with a cutter turntable rotation driving motor for driving the cutter turntable to rotate, a digging cutter assembly and a fire baking assembly;
the digging cutter assembly is provided with a digging cutter, an electric digging push rod for driving the digging cutter to lift and a digging cutter rotation driving motor for driving the digging cutter to rotate, and the digging cutter assembly is connected with the digging cutter; the bottom of the electric digging push rod is provided with a tilting motor and a tilting shaft which drive the electric digging push rod to tilt; a cutter disinfection component is arranged close to the side part of the cutter turntable;
the cutter disinfection component is provided with a cutter disinfection alcohol heater and a cutter disinfection electric push rod for controlling the lifting of the cutter disinfection alcohol heater;
the fire-baking component is provided with an electric fire-baking push rod, the end part of the electric fire-baking push rod is provided with an alcohol stove, and the electric fire-baking push rod drives the alcohol stove to lift;
after the cultivation control device receives a control instruction of cultivation bottle arrangement completion, the electric lifting device of the cutter rotary disc is controlled to lift, so that the digging cutter is lifted to a first cultivation bottle arrangement clamping position preset by the digging cutter rotary disc, the cultivation control device controls the electric digging push rod to lift the digging cutter to reach a preset height, the operation of the rotating driving motor of the digging cutter is controlled, so that the digging cutter digs materials at a bottle mouth of the cultivation bottle which is inverted to the first cultivation bottle arrangement clamping position, old fungus skin at the bottle mouth is dug, the digging is stopped after the old fungus skin is dug to a preset depth, the digging cutter is lowered to the outside of the bottle mouth, the cultivation control device controls the rotating driving motor of the cutter rotary disc, the cutter rotary disc rotates, so that the alcohol stove is over against the bottle mouth of the cultivation bottle which is inverted to the first cultivation bottle arrangement clamping position, and the electric fire-baking push rod controls the alcohol stove to lift to the bottle mouth of the cultivation; after reaching the preset disinfection time, descending to the original position; the operation of digging materials and removing old fungus skin of the cultivation bottle with the clamping position for arranging the first cultivation bottle is completed;
when the alcohol stove ascends to the bottle mouth of the cultivation bottle to roast and disinfect the bottle mouth, the cultivation control device controls the inclined motor to operate, so that the material digging knife inclines to the position above the cutter disinfection alcohol stove, and after the cultivation control device receives the inclined in-place signal, the cultivation control device controls the cutter disinfection electric push rod to enable the cutter disinfection alcohol stove to ascend for a preset time length for disinfecting the material digging knife, the cutter disinfection alcohol stove descends, and the material digging knife restores to the original state.
Preferably, the spawn running area is communicated with the inoculation area; conveying the inoculated cultivation bottles to a spawn running area by using a conveying belt;
the spawn running area is provided with a spawn running data communication router, a spawn running time label attaching machine, a plurality of ultrasonic humidifiers for adjusting humidity of the spawn running area, a central air conditioner for adjusting temperature of the spawn running area, an illuminating lamp for providing illumination for the spawn running area, a plurality of ventilators and a spawn running placing frame;
the cultivation control device acquires data information of a spawn running area through the spawn running data communication router and sends a control instruction to equipment in the spawn running area through the spawn running data communication router;
the cultivation bottle is arranged on the spawn running placing frame, and a placing partition plate of the spawn running placing frame is provided with a ventilation hole; the mounting clapboard is provided with a hollow part;
the ultrasonic humidifier is arranged in the area, close to the top, of the spawn running area;
the spawn running time label attaching machine is arranged on the upper part of a conveyor belt between the spawn running area and the inoculation area, and is used for applying the spawn running time and the number of the cultivation bottles to each cultivation bottle entering the spawn running area and sending the spawn running time and the number of the cultivation bottles to the cultivation control device;
the cultivation control device is used for setting the temperature of a spawn running area, the spawn running time, the spawn running and bottle adjusting reminding, the light alarm prompting, the ventilation time setting and the ventilation interval time setting;
setting a threshold range of the temperature of a spawning area to be 17-21 ℃; the relative humidity of the air in the spawn running area is kept between 60 and 65 percent; ventilating 3 to 4 times a day for 30 to 40 minutes each time; the spawn running time is 28 to 32 days; the cultivation control device is also used for sending a light alarm prompt when the illumination time length of the illuminating lamp exceeds a preset time length; cultivation controlling means still is used for every through certain predetermined time length, sends out the fungus and transfers a bottle to remind, the suggestion cultivation adjustment cultivation bottle position on fungus rack of sending out.
Preferably, the fruiting area is communicated with the spawn running area; conveying the cultivation bottles after spawn running to a fruiting area by using a conveying belt;
the fruiting area is provided with a fruiting data communication router, a plurality of ultrasonic humidifiers for adjusting the humidity of the fruiting area, a central air conditioner for adjusting the temperature of the fruiting area, a walking lighting lamp bank for providing illumination for the spawn running area, a plurality of ventilators and a spawn running placing frame;
the cultivation control device acquires fruiting area data information through the fruiting data communication router and sends a control instruction to equipment in the fruiting area through the fruiting data communication router;
the cultivation bottle is arranged on the fruiting placing frame, and a fruiting vent hole is formed in a placing partition plate of the fruiting placing frame; the fruiting arranging partition plate is provided with a hollow part;
the walking lighting lamp bank is arranged at the interval part between the spawn running placing racks; walking wheels and walking motors are arranged at the bottoms of the walking lighting lamp rows, or walking tracks and walking motors are arranged at the tops of the walking lighting lamp rows, and the walking lighting lamp rows reciprocate at intervals among the spawn running racks to irradiate cultivation bottles on the fruiting rack;
the cultivation control device is used for setting the temperature of the fruiting area, the ventilation time length and the ventilation interval time length;
setting a threshold range of the temperature of the fruiting area to be 12-15 ℃; the relative humidity of air in the fruiting area is kept between 85% and 90%; the ventilation is carried out 3 to 4 times a day, each time for 30 to 40 minutes.
Preferably, the cultivation control device is further used for storing process data information of the batching area, the loading area, the sterilizing area, the cooling area, the inoculating area, the spawn running area and the fruiting area, and storing the cultivation data information into the cultivation storage device;
the cultivation control device is also used for acquiring a data copying time point and a set copying time period of the flammulina velutipes cultivation process set by the cultivation personnel;
when the system runs to the set data copying time point of the needle mushroom cultivation process, the cultivation data stored in the cultivation storage device in the copying time period are obtained according to the set copying time period, the cultivation data stored in the cultivation storage device in the copying time period are copied, and the copied cultivation data are stored in a backup cultivation memory;
the cultivation control device is also used for acquiring the reproduction time point, the reproduction time period and the area data required to be reproduced set by the cultivation personnel; the area data required to be copied includes: the method comprises the following steps of (1) preparing area data, loading area data, sterilizing area data, cooling area data, inoculating area data, spawn running area data and fruiting area data;
when the system runs to the set replication time point, according to the set replication time period and the area data required to be replicated, the area data stored in the cultivation storage device in the replication time period is called, the area data required to be replicated are replicated, and the replicated cultivation data are stored in the backup cultivation storage.
According to the technical scheme, the invention has the following advantages:
in the industrialized cultivation process of the flammulina velutipes, the improvement on the material preparation process, the material charging process, the sterilization process, the cooling process, the inoculation process, the fungus growing process and the fruiting process is realized. The data of the whole cultivation process are acquired and controlled based on the cultivation control device. The control of the amount of each raw material and the control of the total amount are realized in the batching process. The control of the water content and the stirring degree are controlled. The automatic control process is realized in the charging process, the single-time duration and charging times of the cultivation bottle charging and compacting can be set, and multiple times of compacting are performed. The seamless butt joint of the loading area and the cooling area is realized in the sterilization process, and the interference of mixed bacteria to the cultivation process is avoided. The cooling time and the cooling temperature are strictly controlled. The material digging process realizes the disinfection of the material digging part and the disinfection of the material digging knife and realizes the automatic operation. The fungus growing and fruiting process realizes the automatic and all-dimensional environmental monitoring and control to ensure the fungus growing effect and the fruiting effect. And data copying and backup management aiming at the whole process is realized, so that the cultivation data has traceability, and cultivation personnel can research and develop based on the cultivation data. The system ensures that the industrial cultivation process of the flammulina velutipes is not or less controlled by natural environment, and forms intelligent environmental control by monitoring and controlling and adjusting the environmental conditions such as temperature, humidity, ventilation, illumination and the like during the growth period of the flammulina velutipes, so that the flammulina velutipes products are uniform, and continuous production all year round is realized. The system is suitable for industrialized, large-scale and intensive production of the flammulina velutipes.
Drawings
FIG. 1 is a schematic view of a dosing zone;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
FIG. 3 is a schematic view of a stirring mechanism;
FIG. 4 is a schematic view of a loading zone;
FIG. 5 is a schematic view of a charging area;
FIG. 6 is a schematic view of a sterilizer;
FIG. 7 is a schematic view of a material digging turntable;
FIG. 8 is a schematic view of a tool carousel and its attachment;
FIG. 9 is a schematic view of the sterilization of the dipper;
FIG. 10 is a schematic view of a spawn running area;
FIG. 11 is a schematic view of the fruiting region.
Detailed Description
The invention provides a needle mushroom factory cultivation system, as shown in figures 1 to 3, comprising: the system comprises a material preparing area, a material loading area, a sterilizing area, a cooling area, an inoculating area, a fungus growing area, a mushroom growing area and a cultivation control device, wherein the cultivation control device is used for acquiring factory cultivation data information of the flammulina velutipes, sending the factory cultivation process data information of the flammulina velutipes to each regional device and controlling each regional device;
the material preparing area, the material loading area, the sterilizing area, the cooling area, the inoculating area, the fungus growing area and the mushroom producing area are sequentially connected and matched to form a needle mushroom factory cultivation area;
the batching district includes: the batching data communication router comprises a batching hopper 11 and a batching transport belt 12, wherein a belt scale 13 is arranged on the batching transport belt 12;
the plurality of the batching hoppers 11 are used for respectively containing cultivation raw materials required by the cultivation of the golden mushrooms.
The spray pipe 17, the stirring mechanism 16, the side wall and the bottom wall of the stirring shell are respectively provided with a vibration mechanism 19; a water content detection probe 18 is inserted into the needle mushroom raw material mixing device 15;
the upper end of the batching hopper 11 is a feeding hole, the lower end is a batching discharging hole, and an electric gate valve 21 and a batching shaker are arranged on the batching discharging hole; a charge level indicator 22 and a burden weight electronic scale are arranged on the burden hopper 11;
a batching discharge port of the batching hopper 11 faces one end of the batching conveying belt 12, the other end of the batching conveying belt 12 is provided with a feeding vibrating screen 14, and a needle mushroom raw material mixing device 15 is arranged at a discharge position of the feeding vibrating screen 14;
the electric gate valve 21, the batching vibrator, the level meter 22, the batching weight electronic scale and the batching conveying belt driving motor are respectively connected with the cultivation control device through a data communication router;
the cultivation control device receives a material discharge amount control instruction of various raw materials required by cultivating flammulina velutipes and the total raw material amount required by cultivating the flammulina velutipes, controls the electric gate valve of each proportioning hopper 11 to be opened for discharging according to the material discharge amount control instruction, obtains the material discharge amount of each proportioning hopper 11 through a proportioning weight electronic weighing machine, and stops discharging through controlling the electric gate valve 21 when the material discharge amount of a certain raw material reaches a threshold value; acquiring the total raw material amount required by the cultivation of the flammulina velutipes by a belt scale 13; the current residual raw material quantity and the material level of each batching hopper 11 are obtained through a batching weight electronic scale and a material level meter 22, the cultivation control device controls the starting and stopping and the running state of the batching and conveying belt 12 through a batching and conveying belt driving motor, and controls the starting and stopping and the vibration feeding quantity of the feeding vibrating screen 14 through a feeding vibrating screen driving motor.
In the present invention, the needle mushroom raw material mixing device 15 includes: the upper end of the shell is open, the middle of the shell is provided with a stirring shaft 165, one end of the stirring shaft 165 penetrates out of the shell, the stirring shaft penetrating out of the shell is connected with a stirring speed reducer 162, and the stirring speed reducer 162 is connected with a stirring motor 161; a plurality of stirring plates 164 and a plurality of stirring paddles 16 are arranged on the stirring shaft 165 arranged in the shell, the stirring paddles 16 are uniformly distributed along the axial direction of the stirring shaft 165, the stirring plates 164 are arranged at intervals between the stirring paddles 16 and the stirring paddles 16, and the stirring plates 164 are uniformly distributed along the radial direction of the stirring shaft 165; each stirring paddle 16 is provided with at least six blades;
two rows of water spraying pipes 17 are arranged in parallel at the position of the shell close to the opening end, a plurality of water spraying holes are arranged along the axial direction of the water spraying pipes 17, one end of each water spraying pipe 17 is blocked, the other end of each water spraying pipe is connected with a water tank through a water pipeline, and a water spraying pump and a water spraying valve are arranged on the water pipeline;
the bottom of the shell is provided with a discharge hole which is provided with a stirring material discharge valve; a stirring material conveying belt 21 is arranged at the lower part of the discharging port;
the side wall and the bottom wall of the shell are respectively provided with a material vibrating component 19; the side wall of the shell is also provided with a water content test probe 18 and a stirring material level meter, and the water content test probe 18 is connected with a water content tester;
the vibrating assembly 19 includes: the vibration material device comprises a vibration material base 191, a vibration material electromagnet 192, a vibration material armature 194, at least three vibration material springs 193 and a vibration impact base 195;
the material vibrating base 191 is fixedly arranged on the shell, the material vibrating electromagnet 192 is fixedly arranged on the material vibrating base 191, the material vibrating armature 194 is fixedly arranged on the vibrating seat 195, and the arrangement position of the material vibrating armature 194 is matched with that of the material vibrating electromagnet 192; the vibrating base 191 is connected with the vibrating seat 195 through a vibrating spring 193; the material vibrating electromagnet 192 is connected with an external power supply through a material vibrating switch;
the stirring material discharging valve, the stirring material conveying belt motor, the stirring motor 161, the stirring material level meter, the water spray pump, the water spray valve, the water content tester and the material vibrating switch are respectively connected with the cultivation control device;
the stirring motor 161 acquires the material level height inside the shell through the stirring material level meter, and when the preset material level height is reached, the stirring motor 161 is controlled to be started and operated to stir the raw materials inside the shell; meanwhile, water is added into the stirred material by controlling a water spray pump and a water spray valve, the water content of the stirred material is obtained by a water content tester, and the vibrating material assembly 19 is controlled by a vibrating material switch to start to operate so as to prevent the raw material from being pasted on the inner wall of the shell; when the water content of stirring material reached and predetermineeing the threshold value, it was long when continuing to stir until reaching predetermineeing, through stirring material transportation belt motor control stirring material transportation belt operation, opened stirring material blowing valve with stirring material blowing to stirring material transportation belt on, stirring material transportation belt will stir the material and transport to the charging area.
The uniformity of the culture material affects the growth of needle mushrooms, and the culture material is stirred after about 30 to 40 minutes. The water content of the culture material is between 64% and 66%. The culture material can not be placed in the bottle, so that the propagation of the microorganism is prevented, and the next bottling procedure is immediately carried out.
It will be understood that when an element or layer is referred to as being "on," connected to, "or" coupled to "another element or layer, it can be directly on, connected or coupled to the other element or layer, and intervening elements or layers may also be present. In contrast, when an element is referred to as being "directly on," "directly connected to" or "directly coupled to" another element or layer, there are no intervening elements or layers present. Like numbers refer to like elements throughout. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
In the present invention, as shown in fig. 4 and 5, the loading zone includes: a charging data communication router, a first track guiding electric switching device 66, a second track guiding electric switching device 67, an annular transmission track 29, a cultivation bottle carrier basket conveying track 27 and a cultivation bottle carrier basket output track 28;
the cultivation control device acquires loading area data information through the loading data communication router and sends a control instruction to equipment in the loading area through the loading data communication router;
the annular conveying track 29 is provided with a charging zone 61 and a compacting zone 62; the cultivation bottle bearing basket output track 28 is provided with a punching zone bit 63;
the annular conveying track 29 close to the feeding position of the loading area 61 is provided with an inner conveying guide rail 72 and an outer conveying guide rail 71;
the cultivation bottle carrier basket conveying track 27 is provided with a cultivation bottle basket placing area, a cultivation bottle basket conveying inner guide rail 74 and a cultivation bottle basket conveying outer guide rail 73; the cultivation bottle basket placing area is provided with a cultivation bottle basket 30 and an electric basket pushing mechanism 65, and a plurality of cultivation bottles 40 are arranged in a matrix in the cultivation bottle basket 30;
the position of the conveying inner guide rail 72 is matched with the position of the conveying inner guide rail 74 of the cultivation bottle basket;
the position of the conveying outer guide rail 71 is matched with the position of the conveying outer guide rail 73 of the cultivation bottle basket;
the first track guiding electric switching device 66 is respectively connected with one end of the conveying inner guide rail 72, one end of the conveying outer guide rail 71, one end of the cultivation bottle basket conveying outer guide rail 73 and one end of the cultivation bottle basket conveying inner guide rail 74;
the driving motor of the first track guiding electric switching device 66 is connected with the cultivation control device and receives a control command sent by the cultivation control device, and when the first track guiding electric switching device 66 extends to send out thrust, the conveying inner guide rail 72, the conveying outer guide rail 71, the cultivation bottle basket conveying outer guide rail 73 and the cultivation bottle basket conveying inner guide rail 74 are respectively pushed; separating one end of the conveying inner guide rail 72 and one end of the conveying outer guide rail 71 from the annular conveying track 29, connecting one end of the conveying inner guide rail 72 with one end of the cultivation bottle basket conveying inner guide rail 74, and connecting one end of the conveying outer guide rail 71 with one end of the cultivation bottle basket conveying outer guide rail 73; after the connection is in place, the track sensor feeds back a sensing signal to the cultivation control device, the cultivation control device senses whether the cultivation bottle basket 30 is placed in the cultivation bottle basket placing area, if yes, the placed cultivation bottle basket 30 is pushed to the track matched with the conveying inner guide rail 72 and the conveying outer guide rail 71 by controlling the electric basket pushing mechanism 65; when the cultivation bottle basket arrangement area has no cultivation bottle basket 30, an alarm prompt is sent out. After the feeding is in place, feeding back a feeding in-place signal to the cultivation control device, and controlling the first track guiding electric switching device 66 by the cultivation control device to restore one end of the conveying inner guide rail 72 and one end of the conveying outer guide rail 71 to the annular conveying track 29 to form a closed loop; after the cultivation control device responds and restores to the right position, the annular transmission track driving motor is controlled to operate and start a charging process;
the annular conveying track 29 close to the discharge position of the compacting zone 62 is provided with an inner compacting guide rail 76 and an outer compacting guide rail 75;
the cultivation bottle carrying basket output track 28 is provided with a basket output inner guide rail 78 and a basket output outer guide rail 77;
the position of the compacting inner guide rail 76 is matched with the position of the basket output inner guide rail 78;
the position of the compacting outer guide 75 is matched with the position of the basket output outer guide 77;
the second rail guide electric switching device 67 is connected with one end of the compacting inner guide rail 76, one end of the compacting outer guide rail 75, one end of the basket output inner guide rail 78 and one end of the basket output outer guide rail 77 respectively;
a driving motor of the second track guiding electric switching device 67 is connected with the cultivation control device and receives a control command sent by the cultivation control device, and when the second track guiding electric switching device 67 extends to send out thrust, one end of the compacting inner guide rail 76, one end of the compacting outer guide rail 75, one end of the basket output inner guide rail 78 and one end of the basket output outer guide rail 77 are respectively pushed;
disengaging one end of the compacting inner guide rail 76 and one end of the compacting outer guide rail 75 from the endless transfer track 29, connecting one end of the compacting inner guide rail 76 with one end of the basket output inner guide rail 78, and connecting one end of the compacting outer guide rail 75 with one end of the basket output outer guide rail 77; after the cultivation bottle baskets 30 are connected in place, the track sensor feeds back a sensing signal to the cultivation control device, the cultivation control device senses whether the punching position 63 is provided with the cultivation bottle baskets 30, if yes, after the cultivation bottle baskets 30 are transported away from the punching position 63, the cultivation control device controls the operation of the annular transmission track 29 and the cultivation bottle carrying basket output track 28, and the cultivation bottle baskets 30 are transported to the punching position 63; after the cultivation bottle basket 30 is in place, a signal in place is fed back to the cultivation control device, the cultivation control device controls the second track guiding electric switching device 67, one end of the compaction inner guide rail 76 and one end of the compaction outer guide rail 75 are separated from the annular transmission track 29 and are restored to the return annular transmission track 29, and a closed loop is formed; after the cultivation control device senses and returns to the proper position, the first track guiding electric switching device 66 is controlled to operate, so that the cultivation bottle baskets 30 on the cultivation bottle carrying basket conveying track 27 are conveyed onto the annular conveying track 29.
Spatially relative terms such as "under …", "below", "lower", "above", "over", and the like, as may be used herein for ease of description, describe one element or feature's relationship to another element or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative terms used herein should be interpreted accordingly.
In the invention, the cultivation control device is also used for acquiring preset single-time duration and loading times of the cultivation bottle loading and compacting;
the loading location 61 comprises: a feeding hole is formed in the upper end of the charging bin 23, and the position of the feeding hole corresponds to the position of the discharging end of the stirring material conveying belt 21; a plurality of discharge ports 24 are arranged at the lower end opening of the charging bin 23, a discharge control valve is arranged on each discharge port, and the position of the discharge port of the charging bin 23 corresponds to the position of the feed port of the cultivation bottle 40 in the cultivation bottle basket 30; the charging bin 23 is provided with at least one vibration mechanism 25, and each discharging control valve and each vibration mechanism 25 are respectively connected with the cultivation control device;
the compaction area 61 is provided with a compaction area sensor, a plurality of compaction rods and a compaction motor connected with the compaction rods; the cultivation control device obtains preset cultivation bottle charging compaction single time duration and charging times, stops the operation of the annular transmission rail driving motor after receiving that a cultivation bottle charging sensor senses that the position of a cultivation bottle opening in a cultivation bottle basket corresponds to the position of a charging bin discharging port, controls the discharging control valve to be opened, discharges materials to cultivation bottles from the charging bin 23, controls the vibration mechanism 25 to operate, performs vibration impact on the side wall of the charging bin to assist in discharging materials, closes the discharging control valve and the vibration mechanism after reaching the cultivation bottle charging single time duration, and opens the annular transmission rail driving motor to operate; cultivation bottle basket moves to compaction position 62, and cultivation controlling means receives after compaction position inductor response cultivation bottleneck position in the cultivation bottle basket corresponds with the position of compaction pole, the operation of annular transmission track driving motor stops, cultivation controlling means control compaction motor operation, make the compaction pole carry out the compaction to the cultivateing material of cultivation bottle inside, reach the cultivation bottle of predetermineeing and feed the compaction single time long back, stop the compaction, open the operation of annular transmission track driving motor, cultivation bottle basket moves again to the position of feeding and feeds, repeat the above-mentioned step and reach after predetermineeing the number of times of feeding, open cultivation bottle and bear basket output track 28, cultivation controlling means control second track leads the operation of line electric changeover means 67, make cultivation bottle basket move to position 63 that punches. After some culture materials are put in, the compaction is carried out, then some culture materials are put in, the compaction is carried out again, and after the budget times are circularly carried out, the compaction of the culture materials is compact.
In the invention, a punching position 63 is provided with a punching depth sensor, a punching position sensor, at least two punching rods and a punching motor connected with the punching rods; the end part of the punching rod is provided with a tip; the cultivation bottle basket moves to a punching position 63, and after the cultivation control device receives the induction that the position of a cultivation bottle opening in the cultivation bottle basket corresponds to a punching rod by a punching position inductor, the cultivation control device controls the annular transmission track driving motor and the cultivation bottle bearing basket output track driving motor to stop operating; the cultivation control device controls the punching motor to operate, so that the punching rod punches the compost in the cultivation bottle; after the cultivation control device receives the induction signal of the punching depth sensor, the punching rod is controlled to ascend, the cultivation bottle is pulled out, and after the in-situ is recovered, the cultivation control device starts the cultivation bottle to carry the basket to output the track driving motor to operate, and the cultivation bottle basket is conveyed. The hole punched at the punching position is the position of inoculation. This completes a process for each cultivation bottle in the cultivation bottle carrier basket. The process is performed circularly, and the subsequent treatment of each cultivation bottle in the cultivation bottle bearing basket is performed continuously, so that the continuous production is realized.
In the present invention, as shown in fig. 6, a sterilizer 31 is provided in the sterilization zone, the sterilizer 31 is a closed container, sealing doors 32 are provided at two sides of the sterilizer 31, and a sealing layer 33 is provided at the connection between the sealing doors 32 and the side wall of the sterilizer 31; one sealing door of the sterilizer 31 is communicated with the loading area, and the other sealing door of the sterilizer 31 is communicated with the cooling area; the sterilizer 31 is provided with a heating and pressurizing controller, a sterilization data communication router, a heater and a pressurizer;
the cultivation control device acquires sterilizer data information through the sterilization data communication router and sends a control instruction to the sterilizer through the sterilization data communication router;
the cultivation control device sends out sterilization duration to the heating and pressurizing controller, and sterilization controls a temperature threshold and a pressure threshold, wherein the temperature threshold ranges from 120 ℃ to 125 ℃; the pressure threshold ranges from 1.5 kilograms per cubic centimeter of pressure to 1.8 kilograms per cubic centimeter of pressure; the sterilization time is 2.5 to 3 hours; the cultivation control device acquires the working state of the sterilizer and the door opening and closing information of the sealing doors at the two sides of the sterilizer;
preferably, the sterilization is maintained at 121 degrees celsius for 2.5 hours at a pressure of 1.5 kilograms per cubic centimeter of compost, autoclave. Can kill microorganisms in the compost, so that macromolecular substances of the compost are degraded after the compost is subjected to high temperature and high pressure in an aseptic state, and the decomposition and absorption of hyphae are facilitated. The compost after being subjected to high temperature and high pressure needs to be cooled and is cooled in an aseptic environment.
The cultivation bottle basket with the cultivation bottle after charging is assembled on the transport vehicle 37 by people, and the transport vehicle 37 is of a multilayer structure and can hold a plurality of cultivation bottle baskets. Certain spacing spaces are arranged between every two layers, and spacing spaces are arranged between every two cultivation bottle baskets. The bottom of the transport vehicle 37 is provided with transport wheels.
The cooling area is provided with a pre-cooling chamber; the pre-cooling chamber is provided with a cultivation bottle temperature acquisition probe, a temperature transmission device connected with the cultivation bottle temperature acquisition probe, a personnel entrance disinfection area, a cooling data communication router, an air cooler and a communication door connected with the inoculation area; the personnel entering disinfection area is used for enabling personnel entering the pre-cooling chamber to change clothes, wind and disinfect in the personnel entering disinfection area;
the cultivation control device acquires data information of a cooling area through the cooling data communication router and sends a control instruction to the air cooler through the sterilization data communication router;
the cultivation control device sends cooling time length information to the air cooler, and temperature information of cultivation bottle compost is obtained in real time through the cultivation bottle temperature obtaining probe and the temperature transmission device; the air cooler is used for blowing cold air to the transport vehicle to forcibly cool the compost in the cultivation bottle; the time of the cold zone is 2 hours to 2.5 hours; the temperature control range of the culture materials in the culture bottle is 45-50 ℃.
In the present invention, as shown in fig. 7 to 9, the grower transports the transport vehicle after the cold area to the inoculation area. And partition walls are arranged among the charging area, the cooling area and the inoculation area, and can be heat-insulating walls. The cultivation personnel take out the cultivation bottle from the cultivation bottle basket, invert to the installation position of the material digging rotary disc of the material digging machine, and the material digging machine is enabled to dig and take old fungus skin at the mouth of the cultivation bottle.
The inoculation area comprises: a digging machine and a inoculating machine; the inoculation machine is used for inoculating the cultivation bottles after the materials are dug by the material digging machine; the cultivation bottle after the material is dug by the material digging machine is taken down manually and placed in the inoculation machine for inoculation, and the bottle cap is covered after inoculation. Of course, the cultivation bottle after the material is dug by the material digging machine can be automatically taken down by a robot, and then the cultivation bottle is placed in the inoculation machine for inoculation, and then the bottle cap is covered after inoculation.
The material digging machine is provided with a material digging rotary disc 41 and a material digging rotary disc driving motor for driving the material digging rotary disc 41 to rotate, the material digging rotary disc 41 is provided with cultivation bottle arrangement clamping positions 42, the bottom of each cultivation bottle arrangement clamping position 42 is provided with a cutter rotary disc 49, and the cutter rotary disc driving motor for driving the cutter rotary disc 49 to rotate; the bottom of the cutter turntable 49 is provided with a cutter turntable electric lifting device 47; the cutter turntable 49 is provided with a cutter turntable rotation driving motor for driving the cutter turntable to rotate, a digging cutter assembly and a fire-baking assembly;
the digging cutter assembly is provided with a digging cutter 44, an electric digging push rod 44 which is connected with the digging cutter 44 and drives the digging cutter 44 to lift, and a digging cutter rotation driving motor which drives the digging cutter 44 to rotate; the bottom of the electric digging push rod 44 is provided with a tilting motor and a tilting shaft 48 for driving the electric digging push rod 44 to tilt; a cutter disinfection component is arranged close to the side part of the cutter turntable 49;
the cutter disinfection component is provided with a cutter disinfection alcohol heater 39 and a cutter disinfection electric push rod 50 for controlling the lifting of the cutter disinfection alcohol heater 39; the fire-baking component is provided with an electric fire-baking push rod 45, the end part of the electric fire-baking push rod 45 is provided with an alcohol stove 46, and the electric fire-baking push rod 45 drives the alcohol stove 46 to lift;
after the cultivation control device receives a control instruction of cultivation bottle arrangement completion, the electric lifting device 47 of the cutter rotary disc is controlled to lift, so that the digging cutter 44 is lifted to a first cultivation bottle arrangement clamping position 42 preset by the digging cutter rotary disc 41, the cultivation control device controls the electric digging push rod 44 to lift the digging cutter 44 to reach a preset height, the operation of the rotating driving motor of the digging cutter is controlled, so that the digging cutter 44 digs materials at the bottle mouth of the cultivation bottle inverted in the first cultivation bottle arrangement clamping position, old fungus skin at the bottle mouth is dug, after the digging is carried out to a preset depth, the digging is stopped, the digging cutter is lowered to the outside of the bottle mouth, the cultivation control device controls the rotating driving motor of the cutter rotary disc, the cutter rotary disc 49 rotates, so that the alcohol stove 46 is over against the bottle mouth of the cultivation bottle inverted in the first cultivation bottle arrangement clamping position, and the electric fire-baking push rod 45 controls the alcohol stove 46 to lift to the bottle mouth of the cultivation bottle to carry out; after reaching the preset disinfection time, descending to the original position; the operation of digging and removing old fungus skin of the cultivation bottle with the clamping position 42 for arranging the first cultivation bottle is completed;
when the alcohol burner 46 rises to the mouth of the cultivation bottle to roast and disinfect the mouth of the bottle, the cultivation control device controls the operation of the tilting motor to enable the material digging knife 44 to tilt to the position above the cutter disinfection alcohol burner 39, and after the cultivation control device receives the tilting in-place signal, the cultivation control device controls the cutter disinfection electric push rod 50 to enable the cutter disinfection alcohol burner 39 to rise to disinfect the material digging knife 44 for a preset time, the cutter disinfection alcohol burner 39 descends, and the material digging knife 44 restores to the original state.
In the present invention, as shown in fig. 10, the spawn running region communicates with the inoculation region; conveying the inoculated cultivation bottles to a spawn running area by using a conveying belt;
the spawn running area is provided with a spawn running data communication router, a spawn running time label attaching machine, a plurality of ultrasonic humidifiers 83 for adjusting humidity of the spawn running area, a central air conditioner for adjusting temperature of the spawn running area, an illuminating lamp for illuminating the spawn running area, a plurality of ventilators and a spawn running placing frame 81;
the cultivation control device acquires data information of a spawn running area through the spawn running data communication router and sends a control instruction to equipment in the spawn running area through the spawn running data communication router;
the cultivation bottle is arranged on a spawn running placing frame 81, and a placing partition plate of the spawn running placing frame 81 is provided with a ventilation hole 82; the mounting clapboard is provided with a hollow part;
the ultrasonic humidifier 83 is arranged in the top area of the spawn running area;
the spawn running time label attaching machine is arranged on the upper part of a conveyor belt between the spawn running area and the inoculation area, and is used for applying the spawn running time and the number of the cultivation bottles to each cultivation bottle entering the spawn running area and sending the spawn running time and the number of the cultivation bottles to the cultivation control device;
the cultivation control device is used for setting the temperature of a spawn running area, the spawn running time, the spawn running and bottle adjusting reminding, the light alarm prompting, the ventilation time setting and the ventilation interval time setting;
setting a threshold range of the temperature of a spawning area to be 17-21 ℃; the relative humidity of the air in the spawn running area is kept between 60 and 65 percent; ventilating 3 to 4 times a day for 30 to 40 minutes each time; the spawn running time is 28 to 32 days; the cultivation control device is also used for sending a light alarm prompt when the illumination time of the illuminating lamp exceeds the preset time. Cultivation controlling means still is used for every through certain predetermined duration, sends out and send out fungus and transfer the bottle and remind, the suggestion cultivation adjustment cultivation bottle position on fungus rack 81 of sending out.
After inoculation is completed, spawn running is performed. The time of entry into the spawn running room is identified on each of the growing bottles. The spawn running is the process of mycelium growth and diffusion in the culture material, and the processes of field planting, cover covering and bottom penetrating are required. The field planting is also called feeding, and inoculated truffle grows on new culture materials again. The cover is the surface of the culture material with hypha growing thereon. The bottom is penetrated, and the hyphae grow over the cultivation bottle from top to bottom. And (3) temperature and humidity management of spawn running: a suitable temperature for hyphal growth is 21 to 23 ℃. Above or below this temperature the hyphal temperature spreads more slowly. Due to the hypha respiration, the temperature of the material is usually 2 to 4 ℃ higher than the room temperature, and the temperature of the spawn running room is kept between 17 and 21 ℃. The position of the cultivation bottle needs to be changed every preset time. Humidity, the moisture of hyphae comes mostly from the culture material, and the environmental humidity is also needed to supplement the humidity. . The relative humidity of the air in the spawn running room is kept at 60 percent. Ultrasonic humidifying is carried out, and the diameter of the fog particles is less than 5 microns. Illumination and ventilation, no illumination is required, and the lamp cannot be turned on. Ventilation was performed 3 to 4 times per day for 30 minutes each time. If the cultivation bottle is polluted by other bacteria, a bacteria-starting room is needed. The spawn running time is 28 to 32 days.
In the present invention, as shown in fig. 11, the fruiting region is communicated with the spawn running region; conveying the cultivation bottles after spawn running to a fruiting area by using a conveying belt;
the fruiting area is provided with a fruiting data communication router, a plurality of ultrasonic humidifiers for adjusting the humidity of the fruiting area, a central air conditioner for adjusting the temperature of the fruiting area, a walking lighting lamp bank 86 for providing illumination for the spawn running area, a plurality of ventilators and a spawn running placing frame 84;
the cultivation control device acquires fruiting area data information through the fruiting data communication router and sends a control instruction to equipment in the fruiting area through the fruiting data communication router;
the cultivation bottle is arranged on the fruiting placing frame 84, and a fruiting vent hole 85 is arranged on a placing partition plate of the fruiting placing frame 84; the fruiting arranging partition plate is provided with a hollow part;
the walking lighting lamp row 86 is arranged at the interval part between the spawn running placing racks 84; the walking wheels and the walking motors are arranged at the bottoms of the walking illumination lamp rows 86, or the walking tracks and the walking motors are arranged at the tops of the walking illumination lamp rows 86, the walking illumination lamp rows 86 reciprocate at the intervals between the spawn running placing racks 84 and irradiate the cultivation bottles on the fruiting placing racks 84;
the cultivation control device is used for setting the temperature of the fruiting area, the ventilation time length and the ventilation interval time length;
setting a threshold range of the temperature of the fruiting area to be 12-15 ℃; the relative humidity of air in the fruiting area is kept between 85% and 90%; the ventilation is carried out 3 to 4 times a day, each time for 30 to 40 minutes.
The illumination intensity is controlled to be 100 to 150 lux. Supplement light for 12 hours every day. In the invention, mycelium stimulation treatment is also carried out on the bottleneck of the cultivation bottle after mycelium stimulation, and old mycoderm at the bottleneck of the cultivation bottle is dug out by a mycelium stimulation reamer, so that the culture material in the cultivation bottle can be conveniently contacted with air and water in the air.
In the process of the industrialized cultivation of the flammulina velutipes, the equipment and the elements are not limited to the equipment and the elements, and the corresponding equipment and elements can be arranged according to actual use requirements, wherein the elements and the equipment which are not related to the equipment and the elements belong to equipment and elements which are commonly used in the field, and are not limited here.
In the invention, the cultivation control device is also used for storing process data information of a material preparing area, a material loading area, a sterilizing area, a cooling area, an inoculation area, a fungus growing area and a fruiting area, and storing the cultivation data information into the cultivation storage device; the cultivation control device can also display the process data information of the material mixing area, the material loading area, the sterilization area, the cooling area, the inoculation area, the fungus growing area and the fruiting area in real time.
The cultivation control device is also used for acquiring a data copying time point and a set copying time period of the flammulina velutipes cultivation process set by the cultivation personnel;
when the system runs to the set data copying time point of the needle mushroom cultivation process, the cultivation data stored in the cultivation storage device in the copying time period are obtained according to the set copying time period, the cultivation data stored in the cultivation storage device in the copying time period are copied, and the copied cultivation data are stored in a backup cultivation memory;
the cultivation control device is also used for acquiring the reproduction time point, the reproduction time period and the area data required to be reproduced set by the cultivation personnel; the area data required to be copied includes: the method comprises the following steps of (1) preparing area data, loading area data, sterilizing area data, cooling area data, inoculating area data, spawn running area data and fruiting area data;
when the system runs to the set replication time point, according to the set replication time period and the area data required to be replicated, the area data stored in the cultivation storage device in the replication time period is called, the area data required to be replicated are replicated, and the replicated cultivation data are stored in the backup cultivation storage.
Therefore, cultivation personnel can backup and copy process data in a targeted manner according to actual needs to prevent data loss, and can also backup and copy the data according to needs, so that research and development are carried out in a targeted manner in the cultivation process to provide process data reference.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (9)

1. An industrial needle mushroom cultivation system is characterized by comprising: the system comprises a material preparing area, a material loading area, a sterilizing area, a cooling area, an inoculating area, a fungus growing area, a mushroom growing area and a cultivation control device, wherein the cultivation control device is used for acquiring factory cultivation data information of the flammulina velutipes, sending the factory cultivation process data information of the flammulina velutipes to each regional device and controlling each regional device;
the material preparing area, the material loading area, the sterilizing area, the cooling area, the inoculating area, the fungus growing area and the mushroom producing area are sequentially connected and matched to form a needle mushroom factory cultivation area;
the batching district includes: the batching data communication router comprises a plurality of batching hoppers (11) and a batching transport belt (12), wherein a belt scale (13) is arranged on the batching transport belt (12);
the side wall and the bottom wall of the stirring shell are respectively provided with a vibration mechanism (19); a water content detection probe (18) is inserted into the needle mushroom raw material mixing device (15);
the upper end of the batching hopper (11) is a feeding hole, the lower end is a batching discharging hole, and an electric gate valve (21) and a batching shaker are arranged on the batching discharging hole; a charge level indicator (22) and a burden weight electronic scale are arranged on the burden hopper (11);
a batching discharge port of the batching hopper (11) faces one end of the batching conveying belt (12), the other end of the batching conveying belt (12) is provided with a feeding vibrating screen (14), and a needle mushroom raw material mixing device (15) is arranged at the discharge position of the feeding vibrating screen (14);
the electric gate valve (21), the batching vibrator, the material level meter (22), the batching weight electronic scale and the batching conveying belt driving motor are respectively connected with the cultivation control device through a data communication router;
the cultivation control device receives a material discharge amount control instruction of various raw materials required by cultivating flammulina velutipes and the total raw material amount required by cultivating the flammulina velutipes, controls an electric gate valve of each proportioning hopper (11) to be opened for discharging according to the material discharge amount control instruction, obtains the material discharge amount of each proportioning hopper (11) through a proportioning weight electronic weighing machine, and stops discharging through controlling the electric gate valve (21) when the material discharge amount of a certain raw material reaches a threshold value; acquiring the total raw material amount required by the cultivation of the flammulina velutipes by a belt scale (13); the method comprises the steps that the current residual raw material amount and the material level of each batching hopper (11) are obtained through a batching weight electronic scale and a material level meter (22), a cultivation control device controls the starting, stopping and running states of a batching and conveying belt (12) through a batching and conveying belt driving motor, and controls the starting, stopping and vibrating feeding amount of a feeding vibrating screen (14) through a feeding vibrating screen driving motor;
the needle mushroom raw material mixing device (15) comprises: the stirring device comprises a shell, wherein the upper end of the shell is opened, a stirring shaft (165) is arranged in the middle of the shell, one end of the stirring shaft (165) penetrates out of the shell, the stirring shaft penetrating out of the shell is connected with a stirring speed reducer (162), and the stirring speed reducer (162) is connected with a stirring motor (161); a plurality of stirring plates (164) and a plurality of stirring paddles (16) are arranged on the stirring shaft (165) arranged in the shell, the stirring paddles (16) are uniformly distributed along the axial direction of the stirring shaft (165), the stirring plates (164) are arranged at intervals between the stirring paddles (16) and the stirring paddles (16), and the stirring plates (164) are uniformly distributed along the radial direction of the stirring shaft (165); each stirring paddle (16) is at least provided with six blades;
two rows of water spraying pipes (17) are arranged in parallel at the position of the shell close to the opening end, a plurality of water spraying holes are formed in the axis direction of the water spraying pipes (17), one end of each water spraying pipe (17) is plugged, the other end of each water spraying pipe is connected with a water tank through a water pipeline, and a water spraying pump and a water spraying valve are arranged on the water pipeline;
the bottom of the shell is provided with a discharge hole which is provided with a stirring material discharge valve; a stirring material conveying belt (21) is arranged at the lower part of the discharge port;
the side wall and the bottom wall of the shell are respectively provided with a material vibrating component (19); the side wall of the shell is also provided with a water content test probe (18) and a stirring material level meter, and the water content test probe (18) is connected with a water content tester;
the vibrating assembly (19) comprises: the vibration material device comprises a vibration material base (191), a vibration material electromagnet (192), a vibration material armature (194), at least three vibration material springs (193) and a vibration impact base (195);
the material vibrating base (191) is fixedly arranged on the shell, the material vibrating electromagnet (192) is fixedly arranged on the material vibrating base (191), the material vibrating armature (194) is fixedly arranged on the vibrating seat (195), and the setting position of the material vibrating armature (194) is matched with the setting position of the material vibrating electromagnet (192); the vibrating base (191) is connected with the vibrating seat (195) through a vibrating spring (193); the material vibrating electromagnet (192) is connected with an external power supply through a material vibrating switch;
the stirring material discharging valve, the stirring material conveying belt motor, the stirring motor (161), the stirring material level meter, the water spray pump, the water spray valve, the water content tester and the material vibrating switch are respectively connected with the cultivation control device;
the stirring motor (161) acquires the material level height inside the shell through the stirring material level meter, and when the preset material level height is reached, the stirring motor (161) is controlled to be started and operated to stir the raw materials inside the shell; meanwhile, water is added into the stirred materials by controlling a water spray pump and a water spray valve, the water content of the stirred materials is obtained by a water content tester, and the vibrating material assembly (19) is controlled by a vibrating material switch to start and operate so as to prevent the raw materials from being pasted on the inner wall of the shell; when the water content of stirring material reached and predetermineeing the threshold value, it was long when continuing to stir until reaching predetermineeing, through stirring material transportation belt motor control stirring material transportation belt operation, opened stirring material blowing valve with stirring material blowing to stirring material transportation belt on, stirring material transportation belt will stir the material and transport to the charging area.
2. The needle mushroom factory-like cultivation system according to claim 1,
the loading area includes: the device comprises a charging data communication router, a first track guide electric switching device (66), a second track guide electric switching device (67), an annular transmission track (29), a cultivation bottle bearing basket conveying track (27) and a cultivation bottle bearing basket output track (28);
the cultivation control device acquires loading area data information through the loading data communication router and sends a control instruction to equipment in the loading area through the loading data communication router;
the annular conveying track (29) is provided with a charging area (61) and a compacting area (62); the output track (28) of the cultivation bottle bearing basket is provided with a punching zone bit (63);
the annular conveying track (29) close to the material feeding position of the material loading position (61) is provided with an inner conveying guide rail (72) and an outer conveying guide rail (71);
the cultivation bottle carrying basket conveying track (27) is provided with a cultivation bottle basket placing area, a cultivation bottle basket conveying inner guide rail (74) and a cultivation bottle basket conveying outer guide rail (73); the cultivation bottle basket placing area is provided with a cultivation bottle basket (30) and an electric basket pushing mechanism (65), and a plurality of cultivation bottles (40) are arranged in the cultivation bottle basket (30) in a matrix;
the position of the conveying inner guide rail (72) is matched with the position of the conveying inner guide rail (74) of the cultivation bottle basket;
the position of the conveying outer guide rail (71) is matched with the position of the conveying outer guide rail (73) of the cultivation bottle basket;
the first rail guide electric switching device (66) is respectively connected with one end of the conveying inner guide rail (72), one end of the conveying outer guide rail (71), one end of the cultivation bottle basket conveying outer guide rail (73) and one end of the cultivation bottle basket conveying inner guide rail (74);
a driving motor of the first track guiding electric switching device (66) is connected with the cultivation control device and receives a control command sent by the cultivation control device, and when the first track guiding electric switching device (66) extends to send out thrust, the conveying inner guide rail (72), the conveying outer guide rail (71), the cultivation bottle basket conveying outer guide rail (73) and the cultivation bottle basket conveying inner guide rail (74) are respectively pushed; one end of the conveying inner guide rail (72) and one end of the conveying outer guide rail (71) are separated from the annular conveying track (29), one end of the conveying inner guide rail (72) is connected with one end of the cultivation bottle basket conveying inner guide rail (74), and one end of the conveying outer guide rail (71) is connected with one end of the cultivation bottle basket conveying outer guide rail (73); after the cultivation bottle basket is connected in place, the track sensor feeds back a sensing signal to the cultivation control device, the cultivation control device senses whether the cultivation bottle basket (30) is placed in the cultivation bottle basket placing area, if yes, the placed cultivation bottle basket (30) is pushed to a track matched with the conveying inner guide rail (72) and the conveying outer guide rail (71) by controlling the electric basket pushing mechanism (65); after the feeding is in place, feeding back a feeding in-place signal to the cultivation control device, controlling the first track guiding electric switching device (66) by the cultivation control device, and restoring one end of the conveying inner guide rail (72) and one end of the conveying outer guide rail (71) to the annular conveying track (29) to form a closed loop; after the cultivation control device responds and restores to the right position, the annular transmission track driving motor is controlled to operate and start a charging process;
the annular conveying track (29) close to the discharging position of the compaction area (62) is provided with a compaction inner guide rail (76) and a compaction outer guide rail (75);
the cultivation bottle bearing basket output track (28) is provided with a basket output inner guide rail (78) and a basket output outer guide rail (77);
the position of the compacting inner guide rail (76) is matched with the position of the basket output inner guide rail (78);
the position of the compacting outer guide rail (75) is matched with the position of the basket output outer guide rail (77);
the second track guiding electric switching device (67) is respectively connected with one end of the compacting inner guide rail (76), one end of the compacting outer guide rail (75), one end of the basket output inner guide rail (78) and one end of the basket output outer guide rail (77);
a driving motor of the second track guiding electric switching device (67) is connected with the cultivation control device and receives a control command sent by the cultivation control device, and when the second track guiding electric switching device (67) extends to send out thrust, one end of the compacting inner guide rail (76) and one end of the compacting outer guide rail (75), one end of the basket output inner guide rail (78) and one end of the basket output outer guide rail (77) are respectively pushed;
disengaging one end of the compacting inner guide rail (76) and one end of the compacting outer guide rail (75) from the annular conveying track (29), connecting one end of the compacting inner guide rail (76) with one end of the basket output inner guide rail (78), and connecting one end of the compacting outer guide rail (75) with one end of the basket output outer guide rail (77); after the cultivation bottle basket is connected in place, the track sensor feeds back a sensing signal to the cultivation control device, the cultivation control device senses whether the punching position (63) is provided with the cultivation bottle basket (30), if so, after the cultivation bottle basket (30) is conveyed away from the punching position (63), the cultivation control device controls the annular transmission track (29) and the cultivation bottle bearing basket output track (28) to run, and the cultivation bottle basket (30) is conveyed to the punching position (63); after the cultivation bottle basket (30) is in place, a signal in place is fed back to the cultivation control device, the cultivation control device controls the second track guiding electric switching device (67), one end of the compaction inner guide rail (76) and one end of the compaction outer guide rail (75) are separated from the annular transmission track (29) and are restored to the return annular transmission track (29), and a closed loop is formed; after the cultivation control device senses and restores to the right position, the first track guiding electric switching device (66) is controlled to operate, so that the cultivation bottle baskets (30) on the cultivation bottle bearing basket conveying track (27) are conveyed onto the annular conveying track (29).
3. The needle mushroom factory-like cultivation system according to claim 2,
the cultivation control device is also used for acquiring preset single-time filling and compacting duration and filling times of the cultivation bottles;
the loading area (61) comprises: the upper end of the charging bin (23) is provided with a feeding hole, and the position of the feeding hole corresponds to the position of the discharging end of the stirring material conveying belt (21); a plurality of discharge ports (24) are formed in the lower end opening of the charging bin (23), a discharge control valve is arranged on each discharge port, and the positions of the discharge ports of the charging bin (23) correspond to the positions of the feed ports of the cultivation bottles (40) in the cultivation bottle basket (30); the charging bin (23) is provided with at least one vibration mechanism (25), and each discharging control valve and each vibration mechanism (25) are respectively connected with the cultivation control device;
the compaction area (61) is provided with a compaction area sensor, a plurality of compaction rods and a compaction motor connected with the compaction rods;
the cultivation control device obtains preset cultivation bottle charging compaction single time duration and charging times, stops the operation of an annular transmission rail driving motor after receiving that a cultivation bottle charging sensor senses that a cultivation bottle opening position in a cultivation bottle basket corresponds to a charging bin discharging opening position, controls a discharging control valve to open, discharges materials to cultivation bottles from a charging bin (23), controls a vibrating mechanism (25) to operate at the same time, performs vibration-beating auxiliary discharging on the side wall of the charging bin, closes the discharging control valve and the vibrating mechanism after reaching the cultivation bottle charging single time duration, and opens the annular transmission rail driving motor to operate; cultivation bottle basket moves to compaction position (62), and cultivation controlling means receives after compaction position inductor response cultivation bottleneck position in the cultivation bottle basket corresponds with the position of compaction pole, stop the operation of annular transmission track driving motor, cultivation controlling means control compaction motor operation, make the compaction pole carry out the compaction to the cultivateing material of cultivation bottle inside, reach the cultivation bottle of predetermineeing and feed the compaction single time length after, stop the compaction, open the operation of annular transmission track driving motor, cultivation bottle basket moves again and feeds to the position of feeding, repeat above-mentioned step and reach and predetermine after feeding the number of times, open cultivation bottle and bear basket output track (28), cultivation controlling means control second track leads the operation of line electric changeover valve (67), make cultivation bottle basket move to the position of punching (63).
4. The needle mushroom factory-like cultivation system according to claim 3,
the punching zone bit (63) is provided with a punching depth sensor, a punching zone bit sensor, at least two punching rods and a punching motor connected with the punching rods; the end part of the punching rod is provided with a tip;
the cultivation bottle basket runs to a punching position (63), and after the cultivation control device receives the induction that the position of a cultivation bottle opening in the cultivation bottle basket corresponds to a punching rod by a punching position inductor, the cultivation control device controls the annular transmission track driving motor and the cultivation bottle bearing basket output track driving motor to stop running; the cultivation control device controls the punching motor to operate, so that the punching rod punches the compost in the cultivation bottle; after the cultivation control device receives the induction signal of the punching depth sensor, the punching rod is controlled to ascend, the cultivation bottle is pulled out, and after the in-situ is recovered, the cultivation control device starts the cultivation bottle to carry the basket to output the track driving motor to operate, and the cultivation bottle basket is conveyed.
5. The needle mushroom factory-like cultivation system according to claim 1,
the sterilization area is provided with a sterilizer (31), the sterilizer (31) is a closed container, two sides of the sterilizer (31) are provided with sealing doors (32), and the connecting part of the sealing doors (32) and the side wall of the sterilizer (31) is provided with a sealing layer (33); one sealing door of the sterilizer (31) is communicated with the loading area, and the other sealing door of the sterilizer (31) is communicated with the cooling area; the sterilizer (31) is provided with a heating and pressurizing controller, a sterilization data communication router, a heater and a pressurizer;
the cultivation control device acquires sterilizer data information through the sterilization data communication router and sends a control instruction to the sterilizer through the sterilization data communication router;
the cultivation control device sends out sterilization duration to the heating and pressurizing controller, and sterilization controls a temperature threshold and a pressure threshold, wherein the temperature threshold ranges from 120 ℃ to 125 ℃; the pressure threshold ranges from 1.5 kilograms per cubic centimeter of pressure to 1.8 kilograms per cubic centimeter of pressure; the sterilization time is 2.5 to 3 hours; the cultivation control device acquires the working state of the sterilizer and the door opening and closing information of the sealing doors at the two sides of the sterilizer;
the cooling area is provided with a pre-cooling chamber;
the pre-cooling chamber is provided with a cultivation bottle temperature acquisition probe, a temperature transmission device connected with the cultivation bottle temperature acquisition probe, a personnel entrance disinfection area, a cooling data communication router, an air cooler and a communication door connected with the inoculation area;
the personnel entering disinfection area is used for enabling personnel entering the pre-cooling chamber to change clothes, wind and disinfect in the personnel entering disinfection area;
the cultivation control device acquires data information of a cooling area through the cooling data communication router and sends a control instruction to the air cooler through the sterilization data communication router;
the cultivation control device sends cooling time length information to the air cooler, and temperature information of cultivation bottle compost is obtained in real time through the cultivation bottle temperature obtaining probe and the temperature transmission device;
the air cooler is used for blowing cold air to the transport vehicle to forcibly cool the compost in the cultivation bottle; the time of the cold zone is 2 hours to 2.5 hours; the temperature control range of the culture materials in the culture bottle is 45-50 ℃.
6. The needle mushroom factory-like cultivation system according to claim 1,
the inoculation area comprises: a digging machine and a inoculating machine;
the material digging machine is provided with a material digging rotary disc (41), a material digging rotary disc driving motor for driving the material digging rotary disc (41) to rotate, cultivation bottle arrangement clamping positions (42) are arranged on the material digging rotary disc (41), a cutter rotary disc (49) is arranged at the bottom of each cultivation bottle arrangement clamping position (42), and a cutter rotary disc driving motor for driving the cutter rotary disc (49) to rotate; the bottom of the cutter turntable (49) is provided with a cutter turntable electric lifting device (47);
the cutter turntable (49) is provided with a cutter turntable rotation driving motor for driving the cutter turntable to rotate, a digging cutter assembly and a fire baking assembly;
the digging cutter component is provided with a digging cutter (44), is connected with the digging cutter (44), and is provided with an electric digging push rod (44) for driving the digging cutter (44) to lift and a digging cutter rotation driving motor for driving the digging cutter (44) to rotate; the bottom of the electric digging push rod (44) is provided with a tilting motor and a tilting shaft (48) which drive the electric digging push rod (44) to tilt; a cutter disinfection component is arranged close to the side part of the cutter turntable (49);
the cutter disinfection component is provided with a cutter disinfection alcohol heater (39) and a cutter disinfection electric push rod (50) for controlling the lifting of the cutter disinfection alcohol heater (39);
the fire-baking assembly is provided with an electric fire-baking push rod (45), an alcohol burner (46) is arranged at the end part of the electric fire-baking push rod (45), and the electric fire-baking push rod (45) drives the alcohol burner (46) to lift;
after the cultivation control device receives a control instruction that cultivation bottles are arranged, the electric lifting device (47) of the cutter turntable is controlled to lift, the digging cutter (44) is enabled to lift to a first cultivation bottle arrangement clamping position (42) preset by the digging cutter turntable (41), the cultivation control device controls the electric digging push rod (44) to lift the digging cutter (44) to reach a preset height, the operation of the digging cutter rotation driving motor is controlled, the digging cutter (44) digs materials at a bottle mouth of the cultivation bottle inverted in the first cultivation bottle arrangement clamping position, old fungus skin at the bottle mouth is dug, the digging is stopped after the old fungus skin is dug to a preset depth, the digging cutter is lowered to the outside of the bottle mouth, the cultivation control device controls the cutter turntable rotation driving motor, the cutter turntable (49) rotates, the alcohol stove (46) is enabled to face to the bottle mouth of the cultivation bottle inverted in the first cultivation bottle arrangement clamping position, and the electric fire-baking push rod (45) controls the alcohol stove (46) to rise to the bottle mouth of the cultivation bottle for fire-baking disinfection; after reaching the preset disinfection time, descending to the original position; the operation of digging and removing old fungus skin of the cultivation bottle with the clamping position (42) for arranging the first cultivation bottle is completed;
when the alcohol burner (46) rises to the mouth of the cultivation bottle to roast and disinfect the mouth of the bottle, the cultivation control device controls the operation of the inclined motor to enable the digging cutter (44) to incline to the position above the cutter disinfection alcohol burner (39), and after the cultivation control device receives an inclined in-place signal, the cultivation control device controls the cutter disinfection electric push rod (50) to enable the cutter disinfection alcohol burner (39) to rise to disinfect the digging cutter (44) for a preset time, the cutter disinfection alcohol burner (39) descends, and the digging cutter (44) restores to the original shape.
7. The needle mushroom factory-like cultivation system according to claim 1,
the spawn running area is communicated with the inoculation area; conveying the inoculated cultivation bottles to a spawn running area by using a conveying belt;
the spawn running area is provided with a spawn running data communication router, a spawn running time label attaching machine, a plurality of ultrasonic humidifiers (83) for adjusting humidity of the spawn running area, a central air conditioner for adjusting temperature of the spawn running area, an illuminating lamp for providing illumination for the spawn running area, a plurality of ventilators and a spawn running placing frame (81);
the cultivation control device acquires data information of a spawn running area through the spawn running data communication router and sends a control instruction to equipment in the spawn running area through the spawn running data communication router;
the cultivation bottle is arranged on the spawn running placing rack (81), and a placing partition plate of the spawn running placing rack (81) is provided with a vent hole (82); the mounting clapboard is provided with a hollow part;
the ultrasonic humidifier (83) is arranged in the area, close to the top, of the spawn running area;
the spawn running time label attaching machine is arranged on the upper part of a conveyor belt between the spawn running area and the inoculation area, and is used for applying the spawn running time and the number of the cultivation bottles to each cultivation bottle entering the spawn running area and sending the spawn running time and the number of the cultivation bottles to the cultivation control device;
the cultivation control device is used for setting the temperature of a spawn running area, the spawn running time, the spawn running and bottle adjusting reminding, the light alarm prompting, the ventilation time setting and the ventilation interval time setting;
setting a threshold range of the temperature of a spawning area to be 17-21 ℃; the relative humidity of the air in the spawn running area is kept between 60 and 65 percent; ventilating 3 to 4 times a day for 30 to 40 minutes each time; the spawn running time is 28 to 32 days; the cultivation control device is also used for sending a light alarm prompt when the illumination time length of the illuminating lamp exceeds a preset time length; the cultivation control device is further used for sending out a spawn running and bottle adjusting prompt every time when the cultivation control device passes through a certain preset time, and prompting cultivation adjustment of the position of the cultivation bottle on the spawn running placing frame (81).
8. The needle mushroom factory-like cultivation system according to claim 1,
the fruiting area is communicated with the spawn running area; conveying the cultivation bottles after spawn running to a fruiting area by using a conveying belt;
the fruiting area is provided with a fruiting data communication router, a plurality of ultrasonic humidifiers for adjusting the humidity of the fruiting area, a central air conditioner for adjusting the temperature of the fruiting area, a walking lighting lamp bank (86) for providing illumination for the spawn running area, a plurality of ventilators and a spawn running placing frame (84);
the cultivation control device acquires fruiting area data information through the fruiting data communication router and sends a control instruction to equipment in the fruiting area through the fruiting data communication router;
the cultivation bottle is arranged on the fruiting placing frame (84), and a fruiting vent hole (85) is arranged on a placing partition plate of the fruiting placing frame (84); the fruiting arranging partition plate is provided with a hollow part;
the walking lighting lamp row (86) is arranged at the interval part between the spawn running placing racks (84); walking wheels and walking motors are arranged at the bottoms of the walking illumination lamp banks (86), or walking tracks and walking motors are arranged at the tops of the walking illumination lamp banks (86), the walking illumination lamp banks (86) reciprocate at intervals among the spawn running racks (84) and irradiate cultivation bottles on the fruiting racks (84);
the cultivation control device is used for setting the temperature of the fruiting area, the ventilation time length and the ventilation interval time length;
setting a threshold range of the temperature of the fruiting area to be 12-15 ℃; the relative humidity of air in the fruiting area is kept between 85% and 90%; the ventilation is carried out 3 to 4 times a day, each time for 30 to 40 minutes.
9. The needle mushroom factory-like cultivation system according to claim 1,
the cultivation control device is also used for storing process data information of the batching area, the loading area, the sterilizing area, the cooling area, the inoculating area, the spawn running area and the fruiting area, and storing the cultivation data information into the cultivation storage device;
the cultivation control device is also used for acquiring a data copying time point and a set copying time period of the flammulina velutipes cultivation process set by the cultivation personnel;
when the system runs to the set data copying time point of the needle mushroom cultivation process, the cultivation data stored in the cultivation storage device in the copying time period are obtained according to the set copying time period, the cultivation data stored in the cultivation storage device in the copying time period are copied, and the copied cultivation data are stored in a backup cultivation memory;
the cultivation control device is also used for acquiring the reproduction time point, the reproduction time period and the area data required to be reproduced set by the cultivation personnel; the area data required to be copied includes: the method comprises the following steps of (1) preparing area data, loading area data, sterilizing area data, cooling area data, inoculating area data, spawn running area data and fruiting area data;
when the system runs to the set replication time point, according to the set replication time period and the area data required to be replicated, the area data stored in the cultivation storage device in the replication time period is called, the area data required to be replicated are replicated, and the replicated cultivation data are stored in the backup cultivation storage.
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