JPS5827969A - Plating method on one side - Google Patents
Plating method on one sideInfo
- Publication number
- JPS5827969A JPS5827969A JP56126726A JP12672681A JPS5827969A JP S5827969 A JPS5827969 A JP S5827969A JP 56126726 A JP56126726 A JP 56126726A JP 12672681 A JP12672681 A JP 12672681A JP S5827969 A JPS5827969 A JP S5827969A
- Authority
- JP
- Japan
- Prior art keywords
- plating
- stop
- strip
- film
- plated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007747 plating Methods 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims description 8
- 229910052751 metal Inorganic materials 0.000 claims abstract description 31
- 239000002184 metal Substances 0.000 claims abstract description 31
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 17
- 239000010959 steel Substances 0.000 claims abstract description 17
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 238000007598 dipping method Methods 0.000 claims 1
- 239000002923 metal particle Substances 0.000 claims 1
- 238000005498 polishing Methods 0.000 abstract description 7
- 239000003795 chemical substances by application Substances 0.000 abstract description 3
- 230000001680 brushing effect Effects 0.000 abstract description 2
- 238000001816 cooling Methods 0.000 abstract description 2
- 239000000428 dust Substances 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract 1
- 230000000903 blocking effect Effects 0.000 description 13
- 238000010586 diagram Methods 0.000 description 7
- 230000002265 prevention Effects 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 238000007739 conversion coating Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は溶融めっき法において鋼帯の片面のみにめっき
を施こす方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method of applying plating to only one side of a steel strip in a hot-dip plating method.
最近、自動車用鋼帯、家庭電気機器用鋼帯などに片面の
みにめっきを施こし耐食性、溶接性を改善した。いわゆ
る片面めっき鋼帯が使用され始めている。Recently, we have improved corrosion resistance and weldability by plating only one side of steel strips for automobiles and home appliances. So-called single-sided plated steel strips are beginning to be used.
この片面めっき鋼帯の製造方法としては、めっき阻止剤
を被覆して片面へのめつき金属の付着を阻J]ユする方
法が知られている。まだとの」:う々めつき阻lト剤と
1〜では、水ガラス、シリコン樹脂。A known method for producing this single-sided plated steel strip is to coat the strip with a plating inhibitor to prevent the plating metal from adhering to one side. ``Madato'': Anti-glare agent and 1~, water glass, silicone resin.
珪砂、アルミナ、その他化成被膜などが知られている。Silica sand, alumina, and other chemical conversion coatings are known.
しかしながら、前記めっき阻止剤を被覆してもめつきl
15fi止膜表面の物理的な凹凸のため、めっき浴立ち
十かり部において部分的にめっき金属が持ち上げられ種
々の問題を発生する。ず々わち、阻止膜表面に付着した
めつき金属のため後工程におけるめっき阻止膜除去時、
阻止膜の除去が困難となること、また、鋼帯力邦旧り膜
除去工程に至るまでの各ローラ通過の際、阻止膜面」−
に側蓋しためつき金属のため、めっき面に押傷を発生し
片面めっき鋼帯の商品価値を著しく減する。However, even if coated with the plating inhibitor, plating does not occur.
Due to the physical irregularities on the surface of the 15fi film, the plated metal is partially lifted at the standing portion of the plating bath, causing various problems. Because the metal adheres to the surface of the plating stopper over time, when removing the plating stopper in the subsequent process,
It is difficult to remove the blocking film, and when the steel strip passes through each roller in the process of removing the old film, the blocking film surface becomes difficult to remove.
Since the side cover is attached to a metal plate, the plated surface will be damaged and the commercial value of the single-sided plated steel strip will be significantly reduced.
第1図はめつき阻止膜除去機構の模式図を示し。FIG. 1 shows a schematic diagram of the plating prevention film removal mechanism.
(a)は阻止膜にめっき金属が側蓋している部分を。(a) shows the part where the plated metal side covers the blocking film.
(b)はめつき金属が伺着していない部分を示す。阻止
膜をブラシ等で研削除去するjA会、めっき金属片Mが
付着してbると、1バス目ではめつき金属片Mのため、
阻止膜Pが研削できない。2パス目でめっき金属片Mが
剥離するが依然として阻止膜は、元の厚さのitであり
、これを除去するには更に3パス目、4バス1]とプラ
ンを通過させる必要がある。これに対し、めっき金属の
付着がないと、1パス目を経て2パス目で阻止膜を完全
に除去することができる。従って、めっき金属が1部で
もイ=J着すると、この例では、ブラッシング段数とし
て4段必要であり、めっき金属が何着していない部分(
実際には面積の大部分を占める)は。(b) Shows the part where the fitting metal has not adhered. When the blocking film is removed by polishing with a brush, etc., if plated metal pieces M are attached, in the first bath, due to the plated metal pieces M,
The blocking film P cannot be ground. Although the plated metal piece M peels off in the second pass, the blocking film is still at its original thickness, and in order to remove it, it is necessary to further pass the plan through a third pass and a fourth pass. On the other hand, if no plating metal is attached, the blocking film can be completely removed in the second pass after the first pass. Therefore, if even one part of the plated metal adheres to I=J, in this example, four stages are required as the number of brushing stages, and the part where the plated metal is not coated (
In fact, it occupies most of the area).
鉄地が研削されることになり歩留りの低下を招く。The iron base is ground, resulting in a decrease in yield.
本発明の目的は、前述した従来技術の欠也を解消し、確
実で安価な片面めっき鋼帯を製造する方法を提供するに
ある。SUMMARY OF THE INVENTION An object of the present invention is to overcome the deficiencies of the prior art described above and to provide a reliable and inexpensive method for producing a single-sided plated steel strip.
本発明は鋼帯の非めっき面に被覆しためつき阻止膜に付
着しためつき金属を、回転するブラシにより除去するこ
とを特徴とするものである。The present invention is characterized in that a rotating brush removes the sticking metal adhering to the sticking prevention film coated on the non-plated surface of the steel strip.
以下本発明を図面により説明する。The present invention will be explained below with reference to the drawings.
第2図は、本発明を適用した実施例を示す配置図、第3
図は第2図のトップロール例近の説明図である。Figure 2 is a layout diagram showing an embodiment to which the present invention is applied;
The figure is an explanatory diagram of an example of the top roll in FIG. 2.
非めっき面にめっき阻止剤を被覆された鋼帯1は炉2内
で6q浄にされ、テフレクタ−「]−ラ3によりめっき
金属浴4に導かれノンクローラ5を経て大気中に引き出
される。この時、めっき阻山膜表面の物理的な凹凸のだ
め、その表面にめっき金属が引っかかり持ち十げられる
が、トップロール6 (/i−押し当てるよう設けたブ
ラシT1−ラフにより除去される。プランローラ7は鋼
帯1と逆方向に回転しており、めっき阻止膜Pにイ」着
しためつき金属片Mはチャンバー8内に研削除去されダ
クト9を通って集塵装置10に流入する。ここでめっき
金属片M及び阻11−膜Pの1部が集塵され、脱塵され
た気体は排気ファン11により排気fmllを経て外部
に排出される。次に鋼帯1は冷却帯13により常温側近
まで空冷され、テフレクターローラ14.15.16を
経て研磨装置17に入る。The steel strip 1 whose non-plated surface is coated with a plating inhibitor is cleaned by 6q in a furnace 2, guided to a plating metal bath 4 by a teflector 3, and then drawn out into the atmosphere via a non-crawler 5. At this time, due to the physical irregularities on the surface of the plated barrier film, the plated metal gets caught on the surface and is lifted up, but is removed by the brush T1-rough provided to press it against the top roll 6. The roller 7 is rotating in the opposite direction to the steel strip 1, and the plated metal pieces M adhering to the plating prevention film P are ground away in the chamber 8 and flow into the dust collector 10 through the duct 9. Here, the plated metal piece M and a part of the membrane P are collected, and the dedusted gas is discharged to the outside via the exhaust fmll by the exhaust fan 11. Next, the steel strip 1 is passed through the cooling zone 13. It is air-cooled to near room temperature and enters the polishing device 17 via the teflector rollers 14, 15, 16.
研磨装置17にはブラシロール18と鋼帯1をはさんで
対向する」:うに設けたバンクアップローラ19が1絹
設けられている。めっき阻11−膜Pはここで冷却水の
供給を受けながら(図示省略)プランロール18により
研削除去される。その陵、リンガ−ロール20により絞
られドライヤー21により乾燥させられ次工程へ導かれ
る。The polishing device 17 is provided with a brush roll 18 and a bank up roller 19 that faces the steel strip 1 with the steel strip 1 in between. Here, the plating barrier 11-film P is ground and removed by a plan roll 18 (not shown) while being supplied with cooling water. The ribs are squeezed by a ringer roll 20, dried by a dryer 21, and led to the next step.
以十のように各機器を配置したため研磨装置17におい
て阻止膜Pは容易に研削除去される。Since each device is arranged as described above, the blocking film P can be easily removed by polishing in the polishing device 17.
なお、めっき金属片Mを研削除去するブラシロール7と
しては、鋼線、ステンレス鋼線、黄銅線などの金属製が
、耐熱性、めっき金属片の除去性の点から最も望ましい
が、他にアスベスト製ロールなども使用することが可能
である。As the brush roll 7 for polishing and removing the plated metal pieces M, it is most desirable to use metal such as steel wire, stainless steel wire, or brass wire in terms of heat resistance and removability of the plated metal pieces. It is also possible to use rolls made of aluminum.
第4図は、めっき阻止膜を除去するに必要なブラシの段
数を本発明者らが実験的に求めたものである。実線はめ
つき阻止膜上に付着しためつき金属片を予めステンレス
鋼線で構成されたブラシロールにより除去した場合を示
し、破線は、このような予備処理を全く行わなかった場
合を示すものである。この結果から明らかなように、予
め付着しためつき金属片を除去しておくことにより阻止
膜を除去するに必要なブラシ段数を著しく減少させるこ
とができる。ここで付着しためつき金属片を予め除去し
ない破線で示す場合は、めっき速度が上昇するにつれて
阻止膜の除去性が著しく損われるが、これはめつき速度
の十ガと共に、阻止膜上の物理的な凹凸にひっかかるめ
っき金属片が著しく増加するためである。これに対し付
着しだめつき金属片を予め除去した実線の場合は、ブラ
シ段数はめつき速度にほぼ比例すると考えることができ
る。FIG. 4 shows the number of brush steps necessary to remove the plating prevention film, which was experimentally determined by the present inventors. The solid line shows the case where the plating metal pieces adhering to the plating prevention film were removed in advance with a brush roll made of stainless steel wire, and the broken line shows the case where no such pretreatment was performed. . As is clear from this result, by removing the stuck metal pieces in advance, the number of brush steps required to remove the blocking film can be significantly reduced. When the adhering metal pieces are not removed in advance, as shown by the broken line, the removability of the blocking film is significantly impaired as the plating speed increases. This is because the number of plated metal pieces that get caught on uneven surfaces increases significantly. On the other hand, in the case of the solid line in which the adhered metal pieces are removed in advance, the number of brush stages can be considered to be approximately proportional to the plating speed.
以上述べたように本発明によれば、阻止膜の除去性を大
幅に向上させることができるためブラシの消耗費を著し
く低減することが可能となるとと゛。As described above, according to the present invention, it is possible to significantly improve the removability of the blocking film, and therefore it is possible to significantly reduce the consumption cost of brushes.
また過度の研削を防止できるため製品の歩留りを向上さ
せることができること、また阻止膜除去工程までの各ロ
ーラでのめつき面への押傷を防止できることの特徴を有
しその工業的価値は大である。It also has great industrial value because it can prevent excessive grinding, which improves product yield, and prevents the plating surface from being scratched by each roller up to the step of removing the blocking film. It is.
なお、本発明は上述の実施例に限定されることなく、い
かなるめっき方式にも適用できる。まためっき金属とし
ては亜鉛、アルミニウム、鉛、錫々どが適用できる。Note that the present invention is not limited to the above-described embodiments, and can be applied to any plating method. In addition, zinc, aluminum, lead, tin, etc. can be used as the plating metal.
第1図(a)及び(1))は、めっき阻止膜除去機構の
模成因、第2図は、本発明を適用した一実施例を示す配
置図、第3図に]、m2図のトップロール付近を示す模
式図及び第4図d:、本発明者らの実験結果を示す図で
ある。
M・・・めっき金属片、P・・・阻止膜、7・・・ブラ
ソロ笥 / 図
θ/V入 / A’ス 2/、6スー
フー1
409−
へ
3ハ#ス 4/l′X
−7デθ71−7乙、71Figures 1 (a) and (1)) show the imitation mechanism of the plating-stopping film removal mechanism, Figure 2 is a layout diagram showing an embodiment to which the present invention is applied, and Figure 3 is the top of the m2 diagram. FIG. 4D is a schematic diagram showing the vicinity of the roll and a diagram showing the experimental results of the present inventors. M... Plated metal piece, P... Blocking film, 7... Blasoro box / Figure θ/V included / A's 2/, 6 Sufu 1 409- He3 Ha#th 4/l'X - 7 de θ71-7 Otsu, 71
Claims (1)
を施こした後、溶融めっき金属を浸漬付着させる方法に
おいて、めっき後の非めっき面が後段のロールに接触す
る前に、非めっき面に側蓋しためつき金属片を除去し得
るよう非めっき面にブラシロールを押し付けることを特
徴とする片面めっき方法。1. In the method of applying a coating to prevent plating on the non-plated surface of the steel strip to be plated, and then attaching hot-dip metal by dipping, the non-plated surface is coated before the non-plated surface contacts the subsequent roll. A single-sided plating method characterized by pressing a brush roll against a non-plated surface in order to remove any metal particles stuck to the surface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP56126726A JPS5827969A (en) | 1981-08-14 | 1981-08-14 | Plating method on one side |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP56126726A JPS5827969A (en) | 1981-08-14 | 1981-08-14 | Plating method on one side |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS5827969A true JPS5827969A (en) | 1983-02-18 |
Family
ID=14942346
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP56126726A Pending JPS5827969A (en) | 1981-08-14 | 1981-08-14 | Plating method on one side |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5827969A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5989755A (en) * | 1982-11-12 | 1984-05-24 | Kawasaki Steel Corp | One side hot dipping method of steel strip |
JP2012059680A (en) * | 2010-09-13 | 2012-03-22 | Sumitomo Wiring Syst Ltd | Plating method of crimp terminal connected to wire terminal |
-
1981
- 1981-08-14 JP JP56126726A patent/JPS5827969A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5989755A (en) * | 1982-11-12 | 1984-05-24 | Kawasaki Steel Corp | One side hot dipping method of steel strip |
JP2012059680A (en) * | 2010-09-13 | 2012-03-22 | Sumitomo Wiring Syst Ltd | Plating method of crimp terminal connected to wire terminal |
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