JPS5827772A - Semimetallic friction material - Google Patents
Semimetallic friction materialInfo
- Publication number
- JPS5827772A JPS5827772A JP12549481A JP12549481A JPS5827772A JP S5827772 A JPS5827772 A JP S5827772A JP 12549481 A JP12549481 A JP 12549481A JP 12549481 A JP12549481 A JP 12549481A JP S5827772 A JPS5827772 A JP S5827772A
- Authority
- JP
- Japan
- Prior art keywords
- friction material
- zinc
- semimetallic
- semimetallic friction
- compound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002783 friction material Substances 0.000 title claims abstract description 25
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 150000003752 zinc compounds Chemical class 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 5
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 4
- 239000011230 binding agent Substances 0.000 claims abstract description 3
- 229920005989 resin Polymers 0.000 claims abstract description 3
- 239000011347 resin Substances 0.000 claims abstract description 3
- 239000011248 coating agent Substances 0.000 claims abstract 3
- 238000000576 coating method Methods 0.000 claims abstract 3
- 239000003973 paint Substances 0.000 claims description 7
- 238000013007 heat curing Methods 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims 1
- 239000011701 zinc Substances 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 12
- 229910052742 iron Inorganic materials 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract description 3
- 150000001875 compounds Chemical class 0.000 abstract 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000002075 main ingredient Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 235000003385 Diospyros ebenum Nutrition 0.000 description 1
- 241000792913 Ebenaceae Species 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- SXDBWCPKPHAZSM-UHFFFAOYSA-M bromate Inorganic materials [O-]Br(=O)=O SXDBWCPKPHAZSM-UHFFFAOYSA-M 0.000 description 1
- SXDBWCPKPHAZSM-UHFFFAOYSA-N bromic acid Chemical compound OBr(=O)=O SXDBWCPKPHAZSM-UHFFFAOYSA-N 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- -1 chlorine ions Chemical class 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 235000002639 sodium chloride Nutrition 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
Description
【発明の詳細な説明】
ディスクブレーキの摩擦パッド材等に用いられる自動車
用摩擦材に関し更に具体的にはスチールクール、鉄粉等
の鉄系金属を含むセミメタリック系摩擦材の防錆対策に
関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to friction materials for automobiles used as friction pad materials for disc brakes, and more specifically to rust prevention measures for semi-metallic friction materials containing iron-based metals such as steel cool and iron powder.
従来、石綿繊維を補強材として含有する有機系摩擦材が
自動車用摩擦材として使用されてきたが、高温（４００
℃以上）における摩擦特性を維持する目的で最近ではス
チールクール、鉄粉、黒鉛等を主成分とし、フェノール
、エボキν。Conventionally, organic friction materials containing asbestos fibers as reinforcing materials have been used as friction materials for automobiles.
Recently, in order to maintain frictional properties at temperatures above 30°F (°C or higher), steel coolant, iron powder, graphite, etc. are used as main ingredients, and phenol and ebony ν are used as main ingredients.
メラミン等の熱硬化性樹脂を結合材としたセミメタリッ
ク系摩擦材が実用されてきている。Semi-metallic friction materials using thermosetting resins such as melamine as a binder have been put into practical use.
しかしながら、このセミメタリック系摩擦材は鉄成分が
多いため銅属＜、特に降雪地では解雷用に岩塩、塩化カ
ルシウム等が使用されるため、これらの塩素イオンがセ
ミメタリック系摩擦材の鉄成分に作用し錆を促進させ、
殊に摩擦材の内部に錆が発生すると強度が著しく低下す
ると共に摩耗が増大し、その錆が著しい場合には摩擦材
の脱落に繋がりかねない等の間融が予想される。However, since this semi-metallic friction material has a high iron content, copper metal is less than 100%, and since rock salt, calcium chloride, etc. are used for lightning defusing, especially in snowy areas, these chlorine ions can cause iron content in the semi-metallic friction material. acts on and promotes rust,
In particular, if rust occurs inside the friction material, the strength will drop significantly and wear will increase, and if the rust is significant, melting may occur that may lead to the friction material falling off.
本発明はこのような問題を解決するためになされたもの
で、亜鉛末又は亜鉛化合物を含有する塗料をセミメタリ
ック系摩擦材の周囲に塗着し、摩擦材外周部に鉄の不働
態化を促進せしめ所期の成果を収めたものである。The present invention was made to solve these problems, and involves applying a paint containing zinc powder or a zinc compound around a semi-metallic friction material to passivate iron on the outer periphery of the friction material. The promotion achieved the desired results.
本発明の摩擦材に使用される塗料としては通常の常温乾
燥型又は加熱硬化型の塗料に亜鉛末又は亜鉛化合物の粉
末を３０〜９０重量％の割合で混合したものが望ましい
。The paint used in the friction material of the present invention is preferably a normal room temperature drying type or heat curing type paint mixed with zinc dust or zinc compound powder in a proportion of 30 to 90% by weight.
本発明の実施例として、常温乾燥型又は加熱硬化型の塗
料に夫々亜鉛末又は亜鉛化合物としてＺｉ試Ｆｂｔａｌ
ｌｉｕｍ ｌ ｂｈｒｏｍａｔｅ （ＺＰＣ）、 Ｚｉ
ｎｃ ＴｈｔｒＯｐｌＣｂｒＯｍａｔｅ（ｘ）の粉末を
５０〜６０重量％を混合し、セミメタリック系摩擦材の
周囲に刷毛で塗料し、常温乾燥型の塗料は１日放置、加
熱硬化型の塗料は１５０℃で２峙関加熱硬化させ夫々製
品とした。As an example of the present invention, ZiFbtal was added to a room temperature drying type or a heat curing type paint as a zinc powder or a zinc compound, respectively.
lium l bromate (ZPC), Zi
Mix 50 to 60% by weight of nc ThtrOplCbrOmate (x) powder and apply it around the semi-metallic friction material with a brush. Leave the room-temperature-drying paint for one day, and heat-cure it for two days at 150°C. Each product was made by heating and curing.
そして、これらの製品の防錆効果を試すために防錆対策
を施していない従来品と本発明の実施例品とを夫々４０
０℃の炉中で３時間加熱劣化後食塩５％溶液中に１時間
浸漬し、この工程を５回繰返し実施後ｌＯ日間放置し摩
擦材の外周部及び内部の錆について観察した結果、下表
に示すように従来品は外周部全体に亘り錆が認められる
と共に摩擦材内部にも錆が所々に点在するのが認められ
る一方、実施例品の外周部及び内部には鏑が殆ど見当ら
ず効果が大であることが確性 ×・・・・・全周錆有り
Δ・・・・・所々に点在する
○・・・・・はとんど見当らない
０・・・・・皆無
上記の如く本発明は簡単な構成で大きな効果を得ること
ができる極めて有用なセミメタリック系摩擦材である。In order to test the rust-preventing effects of these products, 40 samples each of the conventional product without anti-rust measures and the example product of the present invention were tested.
After heating and deteriorating for 3 hours in an oven at 0°C, it was immersed in a 5% salt solution for 1 hour, and this process was repeated 5 times. After leaving it for 10 days, the friction material was observed for rust on the outer periphery and inside. As a result, the following table shows the results. As shown in the figure, rust is observed all over the outer periphery of the conventional product, and rust is also found scattered here and there inside the friction material, while almost no burrs are found on the outer periphery or inside of the example product. It is certain that the effect is great. Thus, the present invention is an extremely useful semi-metallic friction material that can achieve great effects with a simple structure.
Claims (1)
メタリック系摩擦材の周囲に亜鉛又は亜鉛化合物を含有
する塗料を塗装したことを特徴とする摩擦材。 （２（常温乾燥型又は加熱硬化型の塗料に亜鉛末又は亜
鉛化合物が３０〜９０重量シ配合された塗料を用いるこ
とを特徴とする特許請求の範囲第１項記載の摩擦材。[Scope of Claims] (A friction material characterized by coating a paint containing zinc or a zinc compound around a semi-metallic friction material containing an 11-iron metal and using a thermosetting resin as a binder. ( 2. The friction material according to claim 1, wherein the friction material is a room-temperature-drying or heat-curing paint containing 30 to 90% by weight of zinc powder or a zinc compound.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12549481A JPS5827772A (en) | 1981-08-11 | 1981-08-11 | Semimetallic friction material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12549481A JPS5827772A (en) | 1981-08-11 | 1981-08-11 | Semimetallic friction material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS5827772A true JPS5827772A (en) | 1983-02-18 |
Family
ID=14911483
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12549481A Pending JPS5827772A (en) | 1981-08-11 | 1981-08-11 | Semimetallic friction material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5827772A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4705817A (en) * | 1985-10-31 | 1987-11-10 | Akebono Brake Industry Co., Ltd. | Method of preventing the rust-forming and adherence between friction material and opposite friction member |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS589986A (en) * | 1981-07-10 | 1983-01-20 | Shiro Hasegawa | Rush preventive treatment of friction surface |
-
1981
- 1981-08-11 JP JP12549481A patent/JPS5827772A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS589986A (en) * | 1981-07-10 | 1983-01-20 | Shiro Hasegawa | Rush preventive treatment of friction surface |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4705817A (en) * | 1985-10-31 | 1987-11-10 | Akebono Brake Industry Co., Ltd. | Method of preventing the rust-forming and adherence between friction material and opposite friction member |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US3434998A (en) | Modified organic base friction material | |
| GB2050394A (en) | Friction material | |
| US3297599A (en) | Friction composition for high energy service | |
| JP2002511517A (en) | Solid lubricants based on tin sulfide and carbon | |
| JPS5827772A (en) | Semimetallic friction material | |
| JPH0354298A (en) | Alkali phosphate as anticorrosive for friction lining or for solid lubricant composition in friction lining | |
| US5217528A (en) | Non-asbestos friction material | |
| JPS6013875A (en) | Surface-treated metallic filler and molding material for frictional use containing the same | |
| JPH0693110A (en) | Asbestos-free friction material | |
| JPH0238811B2 (en) | ||
| CN1257903A (en) | Friction material made by powder metallurgy for brake | |
| JP3505190B2 (en) | Non-asbestos friction material | |
| JPH06129455A (en) | Nonasbestine friction matrial | |
| JPS61261387A (en) | Friction material composition | |
| JP3838529B2 (en) | Non-asbestos friction material | |
| JP3865265B2 (en) | Friction material | |
| JPH05255657A (en) | Friction material | |
| JPS59184275A (en) | Frictional material composition | |
| JPS61105316A (en) | Friction member made of aluminum alloy | |
| JPH0481491A (en) | Friction material composition and production of friction material using the same composition | |
| JPS5924774A (en) | Semi-metallic friction material | |
| JP2898446B2 (en) | Composite friction material | |
| JPH01272684A (en) | Nonasbestos friction material for brake | |
| JPS5835550B2 (en) | Friction material with excellent wear resistance, cold resistance, and snow resistance, and its manufacturing method | |
| JPH0481490A (en) | Friction material composition and production of friction material using the same composition |