JPS5820424A - Production of heat-insulated pipe - Google Patents
Production of heat-insulated pipeInfo
- Publication number
- JPS5820424A JPS5820424A JP56119970A JP11997081A JPS5820424A JP S5820424 A JPS5820424 A JP S5820424A JP 56119970 A JP56119970 A JP 56119970A JP 11997081 A JP11997081 A JP 11997081A JP S5820424 A JPS5820424 A JP S5820424A
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- heat
- core
- peripheral surface
- tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000006260 foam Substances 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims abstract description 4
- 239000011810 insulating material Substances 0.000 claims description 6
- 239000011550 stock solution Substances 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 abstract description 12
- 239000004568 cement Substances 0.000 abstract description 7
- 239000012212 insulator Substances 0.000 abstract description 4
- 239000007788 liquid Substances 0.000 abstract description 3
- 239000012530 fluid Substances 0.000 description 9
- 239000012528 membrane Substances 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000005187 foaming Methods 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
- B29C44/1228—Joining preformed parts by the expanding material
- B29C44/1242—Joining preformed parts by the expanding material the preformed parts being concentric
Abstract
Description
【発明の詳細な説明】 本発明は断熱管の製造方法に関する。[Detailed description of the invention] The present invention relates to a method of manufacturing a heat insulating tube.
断熱管の一種として、内管の外周面に該内管と平行に管
体を固着し、該管体の内部(こ蒸気、温水。As a type of heat-insulating pipe, a pipe body is fixed to the outer peripheral surface of the inner pipe parallel to the inner pipe, and the inside of the pipe body (steam, hot water, etc.) is fixed to the outer peripheral surface of the inner pipe.
油等の加熱流体を流すかあるいは電熱線を挿入し。Run a heating fluid such as oil or insert a heating wire.
これにより内管内の被I@送流体を加温するよう(こし
たものがある。このような断熱管は、高粘性流体輸送用
あるいは凍結防止用としてよく用いられているが、従来
のこの種断熱管は、内管と管体とを点溶接(こより固着
し、さらに加熱流体あるいは電熱線の熱全良好1こ被輸
送流体に伝えるため(こ。This heats the fluid to be delivered inside the inner pipe (some are strained). Such insulated pipes are often used for transporting high viscosity fluids or for preventing freezing, but conventional Insulated pipes are used to spot-weld the inner pipe and the pipe body, and to transfer the heat of the heated fluid or heating wire to the transported fluid.
内管と管体との接触部近傍に伝熱セメントを塗布して製
造していtこ。ところがこのような従来の断熱管の製造
方法では、高価な伝熱セメントを用いていたのでコスト
が高くつき、しかも伝熱セメントの熱伝導が充分でない
ことから満足すべき伝熱性を得ることができなかった。It is manufactured by applying heat transfer cement near the contact area between the inner tube and the tube body. However, this conventional manufacturing method for insulated pipes uses expensive heat transfer cement, resulting in high costs, and the heat transfer properties of the heat transfer cement are insufficient, making it impossible to obtain satisfactory heat transfer properties. There wasn't.
本発明は上記の点に鑑み、製造コストを低減でき、しか
も優れた伝熱性を有する断熱管を得ることのできる断熱
管の製造方法を提供するものであり、以下その一実施例
を図面に基づいて説明する。In view of the above-mentioned points, the present invention provides a method for manufacturing an insulated tube that can reduce manufacturing costs and obtain an insulated tube with excellent heat conductivity. I will explain.
第1図及び第2図において、(1)は鋼管、鋼管。In Figures 1 and 2, (1) indicates a steel pipe.
合成樹脂管等から成る内管、(2)は該内管(1)の外
周面を覆いかつ該内管(1)の外周面に接する略円柱状
の空間(3)を形成する膜状体、(4)は合成樹脂管、
鋼管、@管等から成り0■記1摸状体(2)に径方向(
こ間隔をあけて外区する外管であり、該外管(4)と前
記膜状体(2)との間には硬質の発泡ウレタンフオーム
等から成る断熱材(5)が充填されている。前記膜状体
(2)は紙、助非(仮、ポリエチレン等から成り、まt
こ自n記内管(1)の両端は、前記外管(4)の両端よ
りも軸心方向外方へ突出している。An inner tube made of a synthetic resin tube or the like, (2) is a membrane-like body that covers the outer peripheral surface of the inner tube (1) and forms a substantially cylindrical space (3) in contact with the outer peripheral surface of the inner tube (1). , (4) is a synthetic resin pipe,
It is made of steel pipes, @ pipes, etc., and the radial direction (
This is an outer tube that is divided into outer sections at intervals of this size, and a heat insulating material (5) made of hard urethane foam or the like is filled between the outer tube (4) and the membrane-like body (2). . The membrane-like body (2) is made of paper, paper, polyethylene, etc.
Both ends of the inner tube (1) protrude outward in the axial direction than both ends of the outer tube (4).
上記構成の断熱管を製造するに際(ッては、先ず内管(
1)の外周面(こ、該内管(1)と平行に円筒状の中子
(6)を添オ)せ1次にこれら内管(1)及び中子(6
)を膜状体(2)で置い、これを外管(4ン内(こj相
人して2膜状体(2)の外表面と外管(4)の内周面と
の間〔こ所定間隔があくようにセットする(第3図)。When manufacturing an insulated pipe with the above configuration, first the inner pipe (
1) with a cylindrical core (6) attached parallel to the inner tube (1).
) is placed with a membrane-like body (2), and this is placed inside the outer tube (4) between the outer surface of the two membrane-like bodies (2) and the inner peripheral surface of the outer tube (4). Set them so that they are spaced a certain distance apart (Figure 3).
内管(]、)及び中子(6)を膜状体(2)で4つ作業
は、膜状体(2)が紙から成る場合(ζは1例えば平板
状の紙で内管(1)及び中子(6)を包み込み、この紙
の重なり合っ15部分と接着剤で互いに固着することに
より行なう。また膜状体(2)が薄肩欽から成る場合に
は例えば平板状の薄鋼板で内管(1)及び中子(6)を
包み込み、この薄鋼板の車なり合う部分を折曲して互い
(こ係合させることにより行なう。また膜状体(2)が
プラスチック糸のチューブから成る場合には9例えばチ
ューブに内管(1)及び中子(6)を挿入すること(こ
より行なう。一方、膜状体(2)で覆われた内管(11
及び中子(6ンを・外f4′(4)内の所定化IJで固
定するには、内管(1)の両端部な図外の支持具で支持
するか、あるいは膜状体(2)の外表面にフ置当なペー
サを取付ける。次に外1(4)の両端を図外の閉:氷板
で閉本し、外管(4)内に断熱材(5)の川を液をl−
1人し1発泡固化させる(第4図)。このとき、膜状体
(2)は断熱材(5)の発泡圧により第4図の如く若干
変形する。断熱材(5)が発泡固化した後、外管両端の
閉基板を取外し、中子(6)を抜取る(第5図)。この
とき、中子(6)と断熱材(5)との間には膜状体(2
)が存在しており、中子(6ンの外周面1こ断熱材(5
)が付着していないので、中子(6)を容易に引抜くこ
とができ、また中子(6)の抜取り時に断熱材(5)が
破損することがない。以りの作業(こより断熱管が完成
するのである。なお、膜状体が例えばQ、511N厚の
薄鋼板や8ff厚の紙からなるときは膜状体は断熱材の
発泡圧により変形はしない。If the membrane body (2) is made of paper (ζ is 1, for example, the inner tube (1) is made of flat paper). ) and the core (6), and fix the overlapping 15 portions of this paper to each other with adhesive.Also, when the membrane (2) is made of a thin shoulder board, it is made of, for example, a flat thin steel plate. This is done by wrapping the inner tube (1) and the core (6), and bending the wheel-like parts of this thin steel plate and engaging them with each other. For example, if the inner tube (1) and the core (6) are inserted into the tube, the inner tube (11) covered with the membrane (2) is
In order to fix the core (6) with the specified IJ in the outer f4' (4), it must be supported by supports (not shown) at both ends of the inner tube (1), or by a membrane-like body (2). ) Attach a suitable spacer to the outer surface of the outer tube (4).Next, close both ends of the outer tube (4) with ice plates (not shown), and insert the insulation material (5) into the outer tube (4). liquid to l-
One person foams and solidifies it (Figure 4). At this time, the membrane (2) is slightly deformed as shown in FIG. 4 due to the foaming pressure of the heat insulating material (5). After the heat insulating material (5) is foamed and solidified, the closed substrates at both ends of the outer tube are removed and the core (6) is extracted (FIG. 5). At this time, there is a membrane (2) between the core (6) and the heat insulating material (5).
) is present on the outer circumferential surface of the core (6 insulators).
) is not attached, the core (6) can be easily pulled out, and the heat insulating material (5) will not be damaged when the core (6) is pulled out. This process completes the insulated pipe.If the membrane is made of, for example, a 511N thin steel plate or 8ff thick paper, the membrane will not deform due to the foaming pressure of the insulation material. .
1
このよう(こ、従来の如く高価な伝熱セメントを用いな
いので、製造コストを低減できる。またかくして製造さ
れた断熱管′は空間(3)が広い面積で内計1) (1
) 夕j周面に接して6す、したがって第6図のよう(
こ空間(3〕に加熱流体を流すための管体(7) ib
るいは電熱線を挿入したときに、加熱lj′It体ある
いは取燕細の熱が効率良く円滑(1月内の肢襦送流体(
こ伝わる3、まtこ′肘陣(7)が空間(3)内を自由
(こ動くので。1 In this way, manufacturing costs can be reduced because expensive heat transfer cement is not used as in the past.In addition, the insulated pipe' manufactured in this way has a large space (3) with a total area of 1) (1)
) It is in contact with the circumferential surface, so as shown in Figure 6 (
Pipe body (7) for flowing heating fluid into this space (3) ib
Or when a heating wire is inserted, the heat of the body or the body is efficiently and smoothly (limb feeding fluid within January).
This is transmitted 3, because the elbow position (7) moves freely within the space (3).
配官施、−L時(こ1θr熱官を江い(こ接続するに際
して。At the time of connection, -L (when connecting this 1θr heat function).
管体(hどうしの接続作業を容易に行なうことがひきる
。なお′l−f体(7)は1祈熱管の製造時(こ空間(
3)に挿入しておいてもよいし、配官現嚇で空間(3)
に挿入してもよい。This makes it easier to connect the tube bodies (h). Note that the 'l-f body (7) is the space (
You can insert it in 3), or you can insert it in space (3) by
You may insert it into
なお上記実施例(こわ(1ては、内* (1)の外周面
に中子(6)を添わせてこれら全体を膜状体(2)で覆
う例について説明しtこが、膜状体(2)は空間(3)
と内管(])関周面との接触面積を広くとりかつ中子(
6)の抜取りを容易にするtこめのものであるので、必
ずしも内! (1)及び中子(6)の全体を覆う必要は
なく0例えば第7因のように上記実施例壷こおける膜状
体(2)よりも幅の狭い膜状体(8)を用い、この膜状
体(8)により中子(6)の外周面を覆って膜状体(8
)の幅方向両端部を内管(1)の外周面に固着するよう
(こしてもよい。The above embodiment (1) describes an example in which the core (6) is attached to the outer peripheral surface of the inner part (1) and the whole is covered with the film-like body (2). Body (2) is space (3)
The area of contact between the inner tube ( ) and the surrounding surface is wide and the core (
6) Since it is a t-hole that makes it easy to remove, it is not necessarily inside! It is not necessary to cover the entirety of (1) and the core (6). For example, as in the seventh factor, a membrane-like body (8) having a width narrower than the membrane-like body (2) in the jar of the above embodiment is used. This film-like body (8) covers the outer peripheral surface of the core (6).
) may be fixed (rubbed) to the outer peripheral surface of the inner tube (1).
また上記実施例をこむいては1円筒状の中子(6)を用
いた例(こついて説明したが、中子(6)は円柱状であ
ってもよいことは註うまでもない。また断面楕円形ある
いは多角形の柱体あるいは筒体であってもよい。Further, in addition to the above embodiment, an example using a single cylindrical core (6) (although the explanation has been elaborated, it goes without saying that the core (6) may be cylindrical. It may be an elliptical or polygonal column or cylinder.
以上説明したよう(こ9本発明にかかる断熱管の製造方
法によれば、中子により内管の外周面と接する空間を作
るよう(こしたので、従来の如く伝熱セメントを用いる
必要がなく、コストの低減を図り得る。また膜状体によ
り空間と内管の外周面との接触面積が充分広くなるよう
にしたので、従来の如く伝熱セメントを介して加熱流体
あるいは電熱線の熱を被幅送流体に伝熱させるものと比
較して伝熱効率の優れた断熱管を得ることができる。As explained above (9) According to the method of manufacturing a heat insulating pipe according to the present invention, a space in contact with the outer peripheral surface of the inner pipe is created by the core, so there is no need to use heat transfer cement as in the past. In addition, since the contact area between the space and the outer circumferential surface of the inner tube is made sufficiently large by the membrane, it is possible to reduce the heat of the heating fluid or the heating wire through the heat transfer cement as in the past. It is possible to obtain an insulated tube with superior heat transfer efficiency compared to a tube in which heat is transferred to the fluid being fed.
図面は本発明の実施例を示し、第1図は完成した断熱管
の径方向に沿う断面図、第2図は同断熱管の軸心方向に
沿う断面図、第8図〜第5図は製造過程を説明するため
の断面図、第6図は空間に管体を挿入した状態の断面図
、第7図は膜状体の変形例を説明するtコめの断面図で
ある。
(1)・・・内管12)(81・・・膜状体、(4)・
−・外宮、(5)・・・断熱材、(6)・・・中子
代理人 森 本 義 弘
−153=The drawings show embodiments of the present invention; FIG. 1 is a sectional view along the radial direction of a completed insulated pipe, FIG. 2 is a sectional view along the axial direction of the same insulated pipe, and FIGS. FIG. 6 is a cross-sectional view for explaining the manufacturing process, FIG. 6 is a cross-sectional view of the tubular body inserted into the space, and FIG. 7 is a cross-sectional view for explaining a modified example of the membrane-like body. (1)...inner tube 12) (81... membranous body, (4)...
-Geku, (5)...Insulation, (6)...Nakako agent Yoshihiro Morimoto-153=
Claims (1)
体から成る中子を添わせ、該中子の外周面から前記内管
の外周面にかけて膜状体で覆い、これらを外管内に挿入
した後該外管の両端を閉塞し、該外管内に断熱材の原液
を注入して発泡固化させ。 この後前記中子を抜取ることを特徴とする断熱管の製造
方法。[Scope of Claims] (1) The outer circumference 1fIiii of the inner tube is parallel to the inner tube. After inserting these into the outer tube, both ends of the outer tube are closed, and the stock solution of the heat insulating material is injected into the outer tube to foam and solidify. A method for manufacturing a heat insulating pipe, characterized in that the core is then removed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP56119970A JPS5820424A (en) | 1981-07-29 | 1981-07-29 | Production of heat-insulated pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP56119970A JPS5820424A (en) | 1981-07-29 | 1981-07-29 | Production of heat-insulated pipe |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS5820424A true JPS5820424A (en) | 1983-02-05 |
Family
ID=14774699
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP56119970A Pending JPS5820424A (en) | 1981-07-29 | 1981-07-29 | Production of heat-insulated pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5820424A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012039638A1 (en) | 2010-09-20 | 2012-03-29 | Общество С Ограниченной Ответственностью "Cmиt-Яpцebo" | Line for manufacturing a heat-insulated flexible pipe |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5658839A (en) * | 1979-10-19 | 1981-05-22 | Sekisui Chem Co Ltd | Preparation of heat insulation tube |
-
1981
- 1981-07-29 JP JP56119970A patent/JPS5820424A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5658839A (en) * | 1979-10-19 | 1981-05-22 | Sekisui Chem Co Ltd | Preparation of heat insulation tube |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012039638A1 (en) | 2010-09-20 | 2012-03-29 | Общество С Ограниченной Ответственностью "Cmиt-Яpцebo" | Line for manufacturing a heat-insulated flexible pipe |
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