JPS58198272A - Preparation of fish-paste product and its device - Google Patents

Abstract

PURPOSE:To prepare a fish-paste product having a novel and new idea, by forming reticulated cuts on a raw material for a flat beltlike fish paste product gelled under heating while the raw material being transported continuously, extending the network, applying a raw material for paste to the reticulted part, followed by heat-treating it. CONSTITUTION:A raw material for fish-paste product molded into a flat beltlike shape is gelled by heating to give the raw material A for a flat beltlike fish- paste product, which is transported continuously. The following device 3 for forming reticulated cuts consists of the blade lever 6 having the comb knives 5 in such a way that the blade lever may be reciprocated freely by the reciprocating mechanism 7, and the reticulated cuts are formed on the raw material A on the supporting roll 8. The reticulated cuts of the raw material are extended by the rollers 4 for extending the network consisting of one or more driven plural middle or high rollers. A raw material for fish-paste product such as fish meat, animal meat, etc. is applied to the extended raw material from the nozzle 9 with flat section for applying a raw material for fish-paste product, the raw material is sent to the heating appratus, and heat-treated.

Description

[Detailed description of the invention] The present invention relates to a method for producing a paste product and an apparatus for producing the same.

Fish paste products such as kamaboko and chikuwa have a bland and monotonous taste and texture, making them unsuitable for the tastes of young people. Alternatively, efforts are being made to expand demand by drying it and processing it into squid shapes.

The current situation is that this goal has not yet been fully achieved.

In view of these current circumstances, the present invention relates to a method and apparatus for producing a novel paste product that is not found in conventional paste products.This first invention is a method and apparatus for producing a novel paste product that is not found in conventional paste products. The gist of the second invention is to make a mesh-like cut while transporting, then expand the mesh, apply the kneading raw material to the mesh part, and further heat treat it. The gist is that a mesh cut forming device and a mesh expanding roller are sequentially installed in the transfer passage for the raw material for the dough, and a material coating nozzle with a flat cross section and a heating device are sequentially installed in front of the device. It is.

According to the present invention, a flat band-shaped dough raw material that has been heated and gelled is made with mesh cuts and spread into a net shape, and the dough material is applied to one or both sides including the inside of the mesh, and then heated to make a dough. As a result, it is possible to produce flat wire products with different textures in which hard and soft parts are distributed in a network shape in terms of elasticity and hardness, improving the monotony of conventional dough products with uniform texture, and improving By using the raw material for the mesh paste product and different or different types of raw materials, the taste can be varied in a variety of ways.
It is possible to produce a novel and new type of dough that has never been seen before.

In addition, the kneaded raw material of the present invention is applied into each mesh of the kneaded product raw material to integrally bond them, improve moldability, and reliably prevent peeling, separation, etc. during subsequent heat treatment, and maintain integrity. Can produce paste products.

In detail, the present invention will be described in detail. In the fish meat IIFM, a raw material is molded into a flat strip and heated to gel to produce a flat strip of raw material for fish products, which is continuously transported by a conveyor (1) and a guide roll (2). After the mesh cut (6) is formed by the mesh cut forming device (3), the mesh Ω is further expanded by the mesh expansion roller (4) which is driven.

An example of the mesh cutter (3) marked with # is explained with reference to FIGS. 1 and 2. A pair of blade rods (
When 61 (6) are arranged in the front and back and the comb blades (5) are arranged so that they mutually comb, the pair of blade rods (61 (6)) are connected to the electromagnet and the reciprocating mechanism of the piston mechanism (force (7)). The rollers are formed so as to be able to move back and forth alternately, and a mesh-like cut is formed in the flat belt-shaped dough material on the support roller (8).

The size of the mesh can be adjusted by changing the length of the cut by adjusting the protruding operation time of the pair of blade rods (61(6)) using a timer or the like.

As another embodiment, as shown in Figs.
5) Alternately shift the rotating shaft (71') so that
It is also possible to use the constant rotation blade method by attaching it to the machine.

Next, as the mesh expanding roller (4), one or more driven middle and high rollers as shown in FIGS. 1 and 2 may be used, or a pair of conical rollers (4) as shown in FIG.
’ may be used.

In this way, the flat belt-shaped paste raw material expanded into a net shape by the mesh expanding roller (4) is coated with a paste material application nozzle (91) with a flat cross section provided on the upper surface or both upper and lower surfaces thereof. 0 is subjected to fkX, then transferred to heating device α1 and heat-treated, and then cut into required dimensions to produce products.

As the kneaded raw material 0, kneaded raw materials such as fish meat and livestock meat are used, and the coating means is as shown in FIGS. When applying to a specified thickness from the top of the raw material (
(See Figure 4 (B)), and Figures 8 and 9 (when coating to a predetermined thickness from both the upper and lower surfaces (Figure 4 (A)).
(see FIG. 4(c)), and there are also cases where the coating is applied only to the mesh portion of the flat strip-shaped raw material.

Further, as the heating device (11), a steaming device, a roasting device, and a frying device, which are conventionally used for heat treatment of paste products, are used. In the figure, 03 is a guide roller.

[Brief explanation of the drawing]

Fig. 1 is a plan view of the present invention, Fig. 2 is a front view thereof, Fig. 3 is a plan view showing the manufacturing process of the product of the present invention, and Fig. 4 (P), (B), and (C) are cross sections of the product, respectively. 5 is a front view of another embodiment of the mesh cut forming device of the present invention, FIG. 6 is a plan view thereof, FIG. 7 is a plan view of another embodiment of the mesh expanding roller, and FIG. A plan view of another embodiment of the kneaded raw material application means, and FIG. 9 is a front view of the same. Convict: raw material for paste product, CB): mesh cut, (C)
...Mesh, ■...Kneading raw material, (3)...Mesh cut former, (4)...Mesh expanding roller, (9)...
・Kneading raw material saponification nozzle, α [... heating device. Tokuken De Tsumugijin Bibun Co., Ltd.

Claims (1)

[Scope of Claims] 1. Making mesh cuts while continuously transporting the heated gelled flat belt-shaped dough raw material, and then expanding the mesh and applying the #/cI/II component material to the mesh portions. A method for producing a paste product characterized by further heat treatment. 2. A mesh cutter and a mesh expanding roller are sequentially installed in the transfer path of the heated and gelled flat belt-shaped pastry raw material, and a line 5 with a flat cross section is attached to the hook part! An apparatus for producing a paste product, characterized in that a raw material layer nozzle and a heating device are sequentially provided.