JPS58173618A - Pipe fusion-welding machine with timer mechanism - Google Patents

Pipe fusion-welding machine with timer mechanism

Info

Publication number
JPS58173618A
JPS58173618A JP57056094A JP5609482A JPS58173618A JP S58173618 A JPS58173618 A JP S58173618A JP 57056094 A JP57056094 A JP 57056094A JP 5609482 A JP5609482 A JP 5609482A JP S58173618 A JPS58173618 A JP S58173618A
Authority
JP
Japan
Prior art keywords
timer
pipe
time
switch
welded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP57056094A
Other languages
Japanese (ja)
Other versions
JPH0134142B2 (en
Inventor
Jiro Azuma
治郎 東
Yoshiharu Ikenaka
芳治 池中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
RETSUKISU KOGYO KK
Rex Industries Co Ltd
Original Assignee
RETSUKISU KOGYO KK
Rex Industries Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by RETSUKISU KOGYO KK, Rex Industries Co Ltd filed Critical RETSUKISU KOGYO KK
Priority to JP57056094A priority Critical patent/JPS58173618A/en
Publication of JPS58173618A publication Critical patent/JPS58173618A/en
Publication of JPH0134142B2 publication Critical patent/JPH0134142B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B29C65/2053Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position
    • B29C65/2061Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/94Measuring or controlling the joining process by measuring or controlling the time
    • B29C66/944Measuring or controlling the joining process by measuring or controlling the time by controlling or regulating the time
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9161Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles
    • B29L2023/22Tubes or pipes, i.e. rigid

Abstract

PURPOSE:To automate a fusion welding operation, by providing timers controlling automatically a time for heating and a time for pressing in a pipe fusion-welding machine, by performing on-off control automatically in linkage to a heating-fusing operation and a pressing operation, and by informing the completion of the time for the above operations by an alarming means. CONSTITUTION:In a pipe fusion-welding machine consisting of a pipe clamping unit 10 clamping a pipe P and a holder unit 95 holding a member S to be fused to fit on the pipe P, which are capable of approaching and separating from each other, the above holder unit 95 is provided with a timer mechanism which has a first switch linking to the approaching motion of the unit 95, and a first timer T1 for controlling a heating time is started when said first switch is closed, while a second timer T2 for controlling a pressing time is started when said timer T1 completes its operation. An alarming unit is operated when the operation of the first timer is completed, and is stopped when the operation of the second timer is completed. By this constitution, a fusion welding operation can be automated.

Description

【発明の詳細な説明】 本発明は樹脂管(例、ポリエチレンパイプあるいはプラ
スチックパイプ)どうしを央合せ融着する。あるいはソ
ケット、チーズ、エルボ等の樹脂製(例、ポリエチレン
)の管継手を樹脂管に融着するパイプ融着機に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention centers and fuses resin pipes (eg, polyethylene pipes or plastic pipes) together. The present invention also relates to a pipe fusion machine that fuses resin-made (eg, polyethylene) pipe joints such as sockets, cheeses, and elbows to resin pipes.

近年、ガス管として従来の金属管に代えてポリエチレン
等の樹脂管が多用されるようになってきている。そして
斯かる樹脂管どうしの接続には樹脂管どうし全直接、あ
るいはソケット、エルボ。
In recent years, resin pipes such as polyethylene pipes have been increasingly used as gas pipes in place of conventional metal pipes. The resin pipes can be connected directly to each other, or by sockets or elbows.

チーズ、サドル等の樹脂製の管継手を介して加熱融着に
より行われる。即ち5例えば管どうしを突合せ融着する
場合には1両管の接合面をヒータで加熱溶融し、その加
熱溶融面どうしを所定圧力で圧着する方法がとられてい
る。こうして圧着された一対の管は一定時間放冷後に完
全に一体化結合される。
This is done by heat fusing via a resin pipe joint such as a cheese or saddle. For example, when pipes are butt-fused together, a method is used in which the joint surfaces of the two pipes are heated and melted with a heater, and the heated and melted surfaces are crimped together at a predetermined pressure. The pair of tubes crimped in this manner are completely integrated and connected after being allowed to cool for a certain period of time.

斯かるパイプ融着機はその用途に応じて、バット融着機
(パイプどうしの突合せ接合)、サドル融着機(サドル
とパイプとの接合)、ソケット融着機(ソケットとパイ
プとの接合)等と称されるが本発明はこのような融着機
全般に適用し得るものであるが、以下では便宜1主とし
てサドル融着機を例にとって説明する。
Depending on the application, such pipe fusion machines can be used as butt fusion machines (butt joining pipes), saddle fusion machines (joining saddles and pipes), or socket fusion machines (joining sockets and pipes). Although the present invention can be applied to all such fusion splicers, the explanation will be given below mainly using a saddle fusion splicer as an example for convenience.

初て、従来斯かる融着作業においてはヒータによる加熱
溶融時間と溶融面どうしの圧着時間との管理が非常に重
要である。これら加熱溶融時間と圧着時間とは融着の種
類(バット融着、ソケット融着、サドル融着)並びに管
径、ソケット径、サドル径等に応じて予じめ最適値が定
められており特に加熱溶融時間の場合にはその所定最適
時間より長くても短くても融着部の信頼性が損われ不良
品となる可能性が大きくなる。しかるに、サドル融着の
場合の作業手順としては、融着すべきパイプとサドルの
対向端面間にヒータを置きパイプとサドルを軸方向に近
づけてヒータに押し付はパイプとサドルの接合面が溶融
するまで所定時間加熱したらパイプ及びサドルをヒータ
から引き離し。
For the first time, in such conventional fusion work, it is very important to control the heating melting time by the heater and the pressure bonding time between the molten surfaces. The optimal values for these heating melting times and crimping times are determined in advance according to the type of fusion (butt fusion, socket fusion, saddle fusion), pipe diameter, socket diameter, saddle diameter, etc. In the case of heating and melting time, whether it is longer or shorter than the predetermined optimum time, the reliability of the fused portion is impaired and the possibility of defective products increases. However, in the case of saddle fusion, the work procedure is to place a heater between the opposing end surfaces of the pipe and saddle to be fused, bring the pipe and saddle closer together in the axial direction, and press them against the heater. After heating for a specified period of time, remove the pipe and saddle from the heater.

次いで素早くヒータt−taり除いた後に再びパイプ及
びサドルを相互に向って動かして溶融面どうしを所定の
押付力で所定時間圧接させるわけであるが、これらの作
業はすべて手動であるため一人の作業者で行うことは到
底不可能である。そのため従来から加熱溶融時間及び圧
着時間を管理する作業者がヒータの吹付、取外しあるい
はパイプとサドルの圧着を行う作業者と別個に必要であ
り、従って最低限2人の作業者が必要であった。圧着時
間が所定値より短いとパイプとサドルとの接続が不完全
と々す、ま友加熱時間の方は所定時間より長い場合には
溶融範囲が必要以上に拡大するのみならず溶融量が大き
くなりすぎ、fた所定時間より短い場合には十分な溶融
量が得られず融着不能となる。実際的には加熱時間及び
圧着時間の管理はストップウォッチによる称呼という原
始的な方法に頼っている六めストップウォッチ作業者が
うっかりして加熱時間が所定値よりもオーバしてしまう
ことが時々あった。更に1凱時間管理専用の作業者を別
個に必要とするということも省力化。
Next, after quickly removing the heater t-ta, the pipe and saddle are moved toward each other again to press the molten surfaces together with a predetermined pressing force for a predetermined time, but since all of these operations are manual, only one person can do it. It is completely impossible for a worker to do this himself. For this reason, a worker who manages the heating melting time and crimping time has traditionally been required separately from the worker who sprays and removes the heater or crimps the pipe and saddle, and therefore a minimum of two workers are required. . If the crimping time is shorter than the predetermined value, the connection between the pipe and the saddle will be incomplete.If the crimping time is longer than the predetermined time, not only will the melting range expand more than necessary, but the amount of melting will increase. If the time is too long or shorter than the predetermined time, a sufficient amount of melting will not be obtained and welding will not be possible. In practice, the management of heating and crimping times relies on the primitive method of calling using a stopwatch, but there are times when a stopwatch operator inadvertently causes the heating time to exceed a predetermined value. Ta. Furthermore, it also saves labor by not requiring a separate worker dedicated to time management.

自動化の上で好ましからざる問題となる。This poses an undesirable problem when it comes to automation.

本発明の目的は加熱時間及び圧着時間を自動的に制御す
るタイマーt−*棹(組み込み該タイマを加熱溶融作業
及び圧着作業に連動して自動的にオン、オフ制御させ、
ブザーあるいはランプ等の警報手段により作業者に加熱
時間及び圧着時間の終了を知らせるようにし九融着機を
提供せんとする本のである。
The purpose of the present invention is to incorporate a timer t-* for automatically controlling heating time and crimping time (incorporating the timer and automatically controlling on and off in conjunction with heating melting work and crimping work,
This book attempts to provide a nine-fusion bonding machine that notifies the operator of the end of the heating time and crimping time by alarm means such as a buzzer or lamp.

尚、上述の如く融着の種類に応じて加熱溶融時間及び圧
着時間は夫々異かってくるがいずれの場合にも圧着時間
の方が加熱溶融時間よりも長いということに留意すべき
である8本発明は斯かる事実に着眼したものである。
As mentioned above, the heat melting time and pressure bonding time differ depending on the type of fusion, but it should be noted that in any case, the pressure bonding time is longer than the heat melting time. The invention is based on this fact.

以下、添付図面を参照してサドル融着機の場合を例にと
り本発明の詳細な説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will now be described in detail by taking a saddle fusion machine as an example with reference to the accompanying drawings.

本願出願人は先に第1〜4図に示す如きサドル融着機を
提案したので初め(これを参照しながらサドル融着機の
要部構成につき説明する。
Since the applicant of the present application had previously proposed a saddle fusion machine as shown in FIGS. 1 to 4, the main structure of the saddle fusion machine will be explained first with reference to this.

サドル融着機は基本的にはパイプクランプ部10とサド
ルホルダ部50とから構成される。パイプのクランプ部
10は実質上垂直面Hで2分割される可動クランプ11
と固嚢クランプ13とを有する。固定クランプ13Fi
支持yIIJ15を有し。
The saddle fusion machine basically consists of a pipe clamp section 10 and a saddle holder section 50. The pipe clamp portion 10 is a movable clamp 11 that is substantially divided into two parts by a vertical plane H.
and a solid sac clamp 13. Fixed clamp 13Fi
It has support yIIJ15.

後述のサドルホルダ部50の支持脚57と共にサドル融
着機を例えば掘削した孔の底面G上に水平に載1Il(
横置き)するのに役立つ。一方、可動クランプ11にも
予備の支持脚17が設けられ、融着機をたて置きで用い
る際の支持脚となる。
For example, the saddle fusion machine is placed horizontally on the bottom surface G of the excavated hole together with the supporting legs 57 of the saddle holder part 50, which will be described later.
(horizontal). On the other hand, the movable clamp 11 is also provided with a spare support leg 17, which serves as a support leg when the fusion splicer is used in an upright position.

固定、可動クランプ13.11ViパイプPの軸線方向
に延び夫々幅wtcitってパイプPの外周半分St−
掴持する。固定クランプ13と可動クランプ11とはそ
の上部両端く形成したフォーク部材25.27において
例えば丸棒あるいは角棒状の締付部材19により連結さ
れる。締付部材19はその先端がねじ棒19Aとして形
成され、このねじ棒19Aにねじ孔付クランプノブ21
が螺合せしめられる。角棒19の先端は可動クランプ1
1のフォーク部材27に取付けられる枢ピン29に回転
自在に軸支される。斯くしてクランプノブ21を回転せ
しめれば固定クランプ13及び可動クランプ11は相互
に僅かに接近、離反せしめられる。
Fixed and movable clamps 13.11Vi extend in the axial direction of the pipe P, each having a width wtcit and a half St- of the outer circumference of the pipe P.
grab hold of it. The fixed clamp 13 and the movable clamp 11 are connected at fork members 25 and 27 formed at both upper ends thereof by a tightening member 19 in the shape of a round bar or square bar, for example. The tightening member 19 has a threaded rod 19A at its tip, and a clamp knob 21 with a threaded hole is attached to the threaded rod 19A.
are screwed together. The tip of the square rod 19 is the movable clamp 1
It is rotatably supported by a pivot pin 29 attached to one fork member 27. When the clamp knob 21 is thus rotated, the fixed clamp 13 and the movable clamp 11 are moved slightly closer to and further away from each other.

可動クランプ11の下部両端には枢ピン33を介してフ
ック腕35が枢着される。一方、固定クランプ13の対
応下部両端にはフック腕35の先端フック35Aが係合
するビン37が固設される。
Hook arms 35 are pivotally attached to both lower ends of the movable clamp 11 via pivot pins 33. On the other hand, at both ends of the corresponding lower portion of the fixed clamp 13, there are fixedly installed bins 37 that are engaged with the tip hooks 35A of the hook arms 35.

フック腕35の他端には操作レバー43が取付けられる
。操作レバー43は可動クランプ11と一体的に形成さ
れる支持部12内に上下動可能に支持される。
An operating lever 43 is attached to the other end of the hook arm 35. The operating lever 43 is supported in a support portion 12 formed integrally with the movable clamp 11 so as to be movable up and down.

固定クランプ13の締付部材19間には送りねじ式ノブ
48により締付可能なパイプPの曲り修正用クランプ3
0が設けられるが本考案とは直接関係ないので説明を省
略する。
Between the clamping members 19 of the fixed clamp 13 is a clamp 3 for correcting the bending of the pipe P that can be tightened by a feed screw type knob 48.
0 is provided, but since it is not directly related to the present invention, the explanation will be omitted.

可動クランプIIK植設される支柱44には後述のヒー
タ100を取付ける際の突起42が植設される。
A protrusion 42 for attaching a heater 100, which will be described later, is installed on the pillar 44 on which the movable clamp IIK is installed.

クランプ部10の固定クランプ13にはパイプ軸線と直
角に延びる一対の平行案内棒51が固定され、サドルホ
ルダ部50はこの案内棒51に摺動自在に取付けたスラ
イドブロック(本体)53によりクランプ部10に向っ
て接近、離反することができる。スライドブロック53
Fi斜め上方に延びるハ字状のアーム55t−有し、こ
のアーム55の先端にヒータ100用の突起59が植設
される。突起59はクランプ部10の対応突起42と水
平−直線上にあり、これら突起により加熱溶融時にヒー
タ100を所定位置に懸吊保持することができる。また
、案内棒51の端部は支持脚57により支承される。支
持脚57Vi、パイプクランプ部10の支持脚15と共
に融着機を横置き(第1図)する際の機台となる。スラ
イドブロック53にはこれと一体的に中空ハウジングl
!l!61が形成され、該中空ハウジング部61内には
その横孔63に嵌入された中空円筒65内に一対のスラ
イダ71が摺動自在に挿入される。スライダ71は中空
円筒65から外部に出没自在の位置決めビン67を有し
、このピン67は位置671で示す如く案内棒51に形
成された対応の位置決め孔60に係入し得る。両スライ
ダ71はげね73により常時相互に押し付けられる接触
位置にあり。
A pair of parallel guide rods 51 extending perpendicularly to the pipe axis are fixed to the fixed clamp 13 of the clamp portion 10, and the saddle holder portion 50 is attached to the clamp portion 10 by a slide block (main body) 53 slidably attached to the guide rods 51. You can approach and move away from. Slide block 53
Fi has a V-shaped arm 55t extending obliquely upward, and a protrusion 59 for the heater 100 is implanted at the tip of the arm 55. The protrusions 59 are horizontally and linearly aligned with the corresponding protrusions 42 of the clamp portion 10, and these protrusions can suspend and hold the heater 100 in a predetermined position during heating and melting. Further, the end of the guide rod 51 is supported by a support leg 57. Together with the support legs 57Vi and the support legs 15 of the pipe clamp section 10, they serve as a stand when the fusion splicer is placed horizontally (FIG. 1). The slide block 53 is integrally equipped with a hollow housing l.
! l! 61 is formed, and a pair of sliders 71 are slidably inserted into a hollow cylinder 65 fitted into the horizontal hole 63 in the hollow housing part 61. The slider 71 has a positioning pin 67 that is retractable from the hollow cylinder 65 and can be engaged in a corresponding positioning hole 60 formed in the guide rod 51 as shown at position 671. Both sliders 71 are in a contact position where they are constantly pressed against each other by a barb 73.

ピン67は中空円筒65内に没している。The pin 67 is sunk inside the hollow cylinder 65.

両スライダ71は傾斜面71At有し、これら傾斜面間
に偏心カム75が配置される。カム75は中空ハウジン
グ1s61に回転可能に支承されるカム軸79に固着さ
れ、これと共に回転自在である。カム軸79はその両端
が中空ハウジング部61の外部に突出し、これら突出両
喝罠コ字状の操作レバー81が固着される。操作レバー
81には把手83が取付けられる。把手83を持って第
1図に示す如く水平位置から83’で示す直立位置まで
操作レバ−81t90°回転せしめればカム75は第5
図に示す751位置まで90@回転する一五75が75
’位置にくるときにスライダ71はその傾斜面71Aの
くさび作用によりばね73に抗して外方に押し出されビ
ン67が案内棒51の孔60内に係入する。両スライダ
71の押し拡げられた位置1−j 71’ (第6図)
で示される。その結果サドルホルダ部50は案内棒51
の軸方向の位置決めがなされる。
Both sliders 71 have an inclined surface 71At, and an eccentric cam 75 is arranged between these inclined surfaces. The cam 75 is fixed to a cam shaft 79 that is rotatably supported by the hollow housing 1s61, and is rotatable together with the cam shaft 79. Both ends of the camshaft 79 protrude outside the hollow housing portion 61, and a U-shaped operation lever 81 is fixed to both of these protrusions. A handle 83 is attached to the operating lever 81. By holding the handle 83 and rotating the operating lever 81t by 90 degrees from the horizontal position to the upright position shown at 83' as shown in FIG.
Rotate 90@ to the 751 position shown in the figure.
When the slider 71 reaches the position ', the wedge action of the inclined surface 71A pushes the slider 71 outward against the spring 73, and the bottle 67 engages in the hole 60 of the guide rod 51. Expanded position 1-j 71' of both sliders 71 (Fig. 6)
It is indicated by. As a result, the saddle holder portion 50 has a guide rod 51
axial positioning is performed.

スライダブロック53は両案内棒51間でこれと平行に
延びる軸孔181を有するボス部182を有し、該軸孔
181内にメタ、ル:スリーブ183を介して押圧ロッ
ド85が摺動自在に@り付けられる。
The slider block 53 has a boss portion 182 having a shaft hole 181 extending parallel to the two guide rods 51, and a press rod 85 is slidably inserted into the shaft hole 181 via a metal sleeve 183. @ can be attached.

押圧ロッド85の一端KFiボルト87によりプレート
89が固着され、このプレート89を介して両スライダ
71に押し当てられる。ボス部182にはスライダ筒9
1が摺動自在に取り付けられる。
A plate 89 is fixed to one end of the pressing rod 85 by a KFi bolt 87, and is pressed against both sliders 71 via this plate 89. The boss portion 182 has a slider tube 9
1 is slidably attached.

スライダ筒91riこれにボルト93により固着される
サドルホルダ95を有し、#サドルホルダ95内にパイ
プPt融着すべき所定形状のサドル8が嵌め込まれ保持
される。サドル8はノブ付置固定ねじ99によりホルダ
内に固定される。尚。
The slider tube 91ri has a saddle holder 95 fixed thereto by bolts 93, and the saddle 8 of a predetermined shape to be welded to the pipe Pt is fitted into the #saddle holder 95 and held therein. The saddle 8 is fixed in the holder by a knob mounting fixing screw 99. still.

@4図においては固定ねじ99は図面を解り易くするた
め第1.2.3図に対し90°回転した状態で示しであ
る。
In Figure 4, the fixing screw 99 is shown rotated by 90 degrees with respect to Figures 1.2.3 to make the drawing easier to understand.

ホルダ95は中心中空ボス74を有し、このボス74内
にばね78とそのりテーナ76が配置される。げね78
の他端は押圧ロッド85に押し当てられる。ばね78の
初期−重はボス74に取付けた調整ねじ112により微
調整される。スライダ簡91内には内筒68が摺動自在
に嵌入され、その突起68Aが押圧ロッド85の突起8
5Aに係止することにより押圧ロッド85が内筒68か
ら抜は出ないようになっている。内筒68はこれにねじ
込まれた作動レバー66を有し、#作動レノく−66は
スライダ筒91に形成される略り字形の長孔64 (8
2図)を通して外部に突出する。長孔64はレバー66
のロック位置を規定する部分64Aとレバー66の作動
を可能ならしめる長孔部分64Bとを有する。部分64
Bは押圧ロッド85の軸線方向に延び、レバー66によ
り内筒68がスライダffN91内で押圧ロット−85
の軸線方向に動くのを可rp、々らしめる。斯かる内筒
68の作動けばね78を交換する(ばね76の強さ、即
ちサドルSのパイプPへの押当力はパイプPによって異
なるので調整ねじ112による微調整範囲を越えるとき
けばね76を叡り替える必要がある)場合に必要となる
ものであるが本発明とは直接関係がないので説明を省略
する。
The holder 95 has a central hollow boss 74 in which a spring 78 and a retainer 76 are disposed. Gene78
The other end is pressed against the pressing rod 85. The initial weight of the spring 78 is finely adjusted by an adjustment screw 112 attached to the boss 74. An inner cylinder 68 is slidably fitted into the slider 91, and its projection 68A is connected to the projection 8 of the pressing rod 85.
By being locked to 5A, the pressing rod 85 is prevented from coming out from the inner cylinder 68. The inner cylinder 68 has an actuation lever 66 screwed into it, and the # actuation lever 66 is an abbreviated long hole 64 (8) formed in the slider cylinder 91.
(Fig. 2) and protrudes to the outside. The long hole 64 is a lever 66
It has a portion 64A that defines the lock position of the lever 66, and a long hole portion 64B that allows the lever 66 to be operated. part 64
B extends in the axial direction of the pressing rod 85, and the lever 66 causes the inner cylinder 68 to move into the pressing rod 85 within the slider ffN91.
It is possible to move in the axial direction. Replace the operating spring 78 of the inner cylinder 68 (the strength of the spring 76, that is, the force with which the saddle S presses against the pipe P varies depending on the pipe P, so if the operating spring 78 exceeds the fine adjustment range by the adjustment screw 112, the operating spring 78 should be replaced). This is necessary in the case where it is necessary to replace the above, but it is not directly related to the present invention, so its explanation will be omitted.

カム75t−回転させるとスライダ71が徐々に外方に
押し拡げられて位置決めピン67が案内棒51の対応位
置決め孔60KM人させることは前述の通りであるが、
その後4Wにカム75の回転作動を続けるとカム75H
プレー)89r第6゜7図において左方に押動し始める
。その結果、押圧ロッド85が左方に押動されげね78
を圧縮し圧縮荷重を強くする(このときホルダ95はサ
ドル8を介してパイプPあるいはヒータ100に押し付
けられているので動かかい)。
As mentioned above, when the cam 75t is rotated, the slider 71 is gradually pushed outward and the positioning pin 67 moves into the corresponding positioning hole 60km of the guide rod 51.
After that, when cam 75 continues to rotate in 4W, cam 75H
Play) 89r Begins to push to the left in Figure 6-7. As a result, the pressing rod 85 is pushed to the left and the pin 78
is compressed to increase the compressive load (at this time, the holder 95 is pressed against the pipe P or the heater 100 via the saddle 8, so it must be moved).

パイプへのサドルの融着作業は次の如く行う。The saddle is fused to the pipe as follows.

パイプPをパイプクランプ部10に吹付けて(その吹付
作業は本発明と直接関係ないので説明省略)からサドル
8をパイプPに融着する前に両者の融着面を溶融する必
要がある。そのでパイプPの外周に対応し九凹溝101
とサドル8の凹面81(パイプPの外周に対応し丸形状
である)GC対応した凸面102.u!有するヒータブ
ロック100をパイプクランプs10の突起42とサド
ルホルダ[50の突起59とに橋渡すようにして掛ける
(ヒータブロック100には突起42.59が適合する
長溝103が形成されている)。この際。
After spraying the pipe P onto the pipe clamp part 10 (the spraying operation is not directly related to the present invention and will not be described), before welding the saddle 8 to the pipe P, it is necessary to melt the welding surfaces of both. Therefore, nine concave grooves 101 correspond to the outer circumference of the pipe P.
and a concave surface 81 of the saddle 8 (corresponding to the outer periphery of the pipe P and having a round shape) and a convex surface 102 corresponding to the GC. u! The heater block 100 is hung so as to bridge the protrusion 42 of the pipe clamp s10 and the protrusion 59 of the saddle holder [50] (the heater block 100 is formed with a long groove 103 into which the protrusion 42.59 fits). On this occasion.

サドルホルダ部50はこれとヒータクランプ部10との
間にヒータブロック100が入る範囲でパイプクランプ
部10に近づけてシ〈。またサドルホルダ95にはすで
にサドルSが暇り付けられている。次いでスライダブロ
ック53をバイブクランプ部10に向ってすべらせヒー
タブロック100′t−パイプP及びサドル8に接触さ
せる。次いで把手83によりレバー81を引きおこせば
位!決めビン67が案内棒51の対応位置決め孔60に
挿入され、サドルホルダ部5oのスライドブロック53
は所定位置Vcウツクされる。更にレバー81(把手8
3)t@を図の81’ (83’ )位置までひき起せ
ば前述の如くサドルホルダ95にはばね78を介して所
定の押圧力が倍加される。
The saddle holder part 50 is moved close to the pipe clamp part 10 to the extent that the heater block 100 fits between the saddle holder part 50 and the heater clamp part 10. Further, the saddle S is already attached to the saddle holder 95. Next, slider block 53 is slid toward vibe clamp section 10 and brought into contact with heater block 100' t-pipe P and saddle 8. Next, pull the lever 81 using the handle 83 and you are done! The fixing pin 67 is inserted into the corresponding positioning hole 60 of the guide rod 51, and the slide block 53 of the saddle holder part 5o is inserted.
is removed from a predetermined position Vc. Furthermore, the lever 81 (handle 8
3) When t@ is raised to the position 81'(83') in the figure, a predetermined pressing force is doubled on the saddle holder 95 via the spring 78 as described above.

その結果ヒータブロック100はパイプP及びサドル8
に強く押し付けられるので、ヒータブロック100によ
りパイプP及びサドル8の接合面を加熱溶融することが
できる。所定時間の加熱が終了したらヒータブロックx
oot−叡り外すためにサドルホルダ部50のレバー8
1を再び水平位置(初期位#)まで戻し位蓋決めピン6
7によるロックを解除しサドルホルダ部5oのスライダ
ブロック53をパイプクランプ部1oから遠ざがる方向
に動かせばよい。
As a result, the heater block 100 includes the pipe P and the saddle 8.
Since the pipe P and the saddle 8 are strongly pressed against each other, the joint surfaces of the pipe P and the saddle 8 can be heated and melted by the heater block 100. After heating for the specified time, turn off the heater block
oot - To remove the lever 8 of the saddle holder part 50
1 again to the horizontal position (initial position #) and position the lid fixing pin 6.
7 and move the slider block 53 of the saddle holder portion 5o in the direction away from the pipe clamp portion 1o.

ヒータブロック100を叡り外したら再びサドルホルダ
部50のスライダブロック53を案内棒51に沿ってパ
イプクランプ部10に近づけサドル8t−パイプPK接
触させる。そして再びレバー81を直立位置までひ亀起
せばサドル8はパイプPに所要の力で押し付けられる。
After removing the heater block 100, the slider block 53 of the saddle holder section 50 is brought close to the pipe clamp section 10 along the guide rod 51 again and brought into contact with the saddle 8t and the pipe PK. Then, when the lever 81 is raised again to the upright position, the saddle 8 is pressed against the pipe P with the required force.

所定時間圧着したらレバー81を初期位置に戻し押付力
を解除する。やがて接合面の冷却(放冷)と共にサドル
8はパイプPK完全に融着される。
After crimping for a predetermined time, the lever 81 is returned to the initial position and the pressing force is released. Eventually, the saddle 8 and the pipe PK are completely fused together as the joining surfaces are cooled (cooled down).

以上の如く構成したサドル融着機において1本発明によ
れば加熱溶融時間と圧着時間とを自動制御するタイマ機
構が設けられる。タイマ機構はサドルホルダ部50の中
空ハウジング61に固設すれるタイマハウジング130
を有し、該タイマハウジング上に加熱溶融時間制御用第
1タイ−v Tsと圧着時間制御用第2タイマT2とが
設けられる。タイマハウジング130内には中空ハウジ
ング61と一体的に形成したシリンダ部134内に摺動
自在VC暇付けられるスイッチ作動ロッド131が設け
られる。このロッド131は中空ハウジング61KN成
した孔136を貫通して中空ハウジング61内に突出し
、げね133により常にサドルホルダ部50のカム75
に押し付けられている。
According to one aspect of the present invention, the saddle welding machine configured as described above is provided with a timer mechanism for automatically controlling the heating melting time and the pressure bonding time. The timer mechanism is a timer housing 130 fixedly installed in the hollow housing 61 of the saddle holder part 50.
A first tie-vTs for heating and melting time control and a second timer T2 for crimping time control are provided on the timer housing. A switch actuating rod 131 is provided within the timer housing 130 and is slidably mounted within a cylinder portion 134 formed integrally with the hollow housing 61 . This rod 131 passes through a hole 136 formed in the hollow housing 61KN and projects into the hollow housing 61, and is always connected to the cam 75 of the saddle holder portion 50 by a barb 133.
is being forced to.

ばね133の他端はシリンダ部134を閉鎖するエンド
キャップ139に係止せしめられる。ロッド131はエ
ンドキャップ13゛9も摺動自在に貫通して延びる。ロ
ッド131の他端にはその軸方向位置を検出する第1ス
イツチ143を作動せしめる突起(ドグ)141が形成
される。
The other end of the spring 133 is engaged with an end cap 139 that closes the cylinder portion 134. The rod 131 also extends slidably through the end cap 13'9. A protrusion (dog) 141 is formed on the other end of the rod 131 to operate a first switch 143 for detecting the axial position of the rod 131.

上述の如く加熱時あるいは圧着時には必ずレバ−818
1’位1i(第1図)K起こして(カム75 t−75
’位置に@J動して)サドル8をヒータ100あるいは
パイプPに押し付ける必要があるので、加熱作業及び圧
着作業の開始は作動ロッド131により検出できる。即
ち、レバー81が811位置(カム75が751位置)
まで動くとロッド131tiそれまでストッパとして作
用していたカム75がいなくなることによりばね133
によって第5図において左方に動がされ突起141が例
えばマイクロスイッチの形態をしたスイッチ143を作
動せしめる。スイッチ143が作動し始めてから所定時
間後にランプあるいはブザー等の警報部材137を作動
せしめる制御回路の一例は第6図に示される。
As mentioned above, be sure to press lever 818 when heating or crimping.
1' position 1i (Fig. 1) K wake up (cam 75 t-75
Since it is necessary to press the saddle 8 against the heater 100 or the pipe P (by moving to the position @J), the start of the heating work and the crimping work can be detected by the actuating rod 131. That is, the lever 81 is at the 811 position (the cam 75 is at the 751 position).
When the rod 131ti moves to the point where the cam 75 that had been acting as a stopper disappears, the spring 133
5 to the left, the protrusion 141 actuates a switch 143, for example in the form of a microswitch. An example of a control circuit for activating the alarm member 137, such as a lamp or a buzzer, after a predetermined period of time after the switch 143 starts to operate is shown in FIG.

11116図において153はバッテリ151の電源ス
ィッチである。バッテリ151の代りに直接外部電源に
接続してもよいことは勿論である。また。
In FIG. 11116, 153 is a power switch for the battery 151. Of course, instead of the battery 151, it may be directly connected to an external power source. Also.

Rはコイル2、rViスイッチ素子(第2スイツチ)で
あり、コイルRとスイッチ素子rとで常閉型リレー16
0を形成する。T1は加熱時間t+ (e 、 g25
秒)を設定するためのタイマであり、T雪は圧着時間e
x(e、g30秒)を設定するタイマである。
R is a coil 2, rVi switch element (second switch), and the coil R and switch element r form a normally closed relay 16.
form 0. T1 is the heating time t+ (e, g25
This is a timer for setting the crimping time e (seconds).
This is a timer that sets x(e, g30 seconds).

前述の如く常にtl’>tlである。As mentioned above, tl'>tl is always satisfied.

オず初めに加熱開始時にサドルS(ヒータ100に押し
付けるためにカム75がカム75’位111C<るとス
イッチ143がロッド131によりオンにされる。従っ
て加熱開始と同時にタイマT1が作動しリレー160が
オンになる。リレー160は常閉型であるからコイルR
に通電されると同時にスイッチ素子rは開放する。従っ
て警報部材137は作動しない。加熱時間室! 経過後
にタイマ〒1が切れ:フイルRへの通電は速断される。
At the beginning of heating, when the cam 75 is pressed against the heater 100, the switch 143 is turned on by the rod 131. Therefore, at the same time as the heating starts, the timer T1 is activated and the relay 160 is turned on. is turned on.Since the relay 160 is a normally closed type, the coil R
At the same time as the current is applied to the switch element r, the switch element r is opened. Therefore, the alarm member 137 is not activated. Heating time chamber! After the time has elapsed, timer 〒1 expires: Energization to the film R is quickly cut off.

コイルBへの通電が速断されると同時にスイッチ素子r
は閉成しその結果警報部材137が作動し加熱完了全作
業者に知らせる。
At the same time that the current to coil B is quickly cut off, switch element r
is closed, and as a result, the alarm member 137 is activated to notify all workers that heating is complete.

次いで圧着外t!に移る訳であるがこの場合も上述の加
熱作業の場合と全く同様K11時間経過後に警報部材1
37が作動する。圧着作業の場合にはこの時点でレバー
81を初期位置く復帰することなくタイマT1が作動す
るまで圧着作業を続ける。
Next, crimping outside! However, in this case as well, the alarm member 1 is activated after K11 hours have passed, just as in the case of the heating work described above.
37 is activated. In the case of crimping work, the crimping work is continued until the timer T1 is activated without returning the lever 81 to the initial position at this point.

タイマT!はt1時間経過IKスイッチ素子rが閉成す
ると同時に、即ち警報部材137が作動すると同時に作
動し始める。そのためタイマTIの設定時間は1g−1
t(圧着時間−加熱時間)K設定する。
Timer T! begins to operate at the same time as the IK switch element r closes after time t1 has elapsed, that is, at the same time as the alarm member 137 operates. Therefore, the setting time of timer TI is 1g-1
Set t (crimping time - heating time) K.

その結果タイマTo1m−t1時間経過後に切れ、それ
と同時に警報部材137は作動を停止する。即ち、警報
部材1371’it意−h時間の開作動し続ける。こう
して警報部材137の作動停止が圧着時間完了を意味す
ることになる。
As a result, the timer To1m-t1 time expires, and at the same time, the alarm member 137 stops operating. That is, the alarm member 1371' remains open for a period of time. In this way, the deactivation of the alarm member 137 means the completion of the crimping time.

以上の如く、警報部材137として例えばブザーを用り
れば、加熱時間t1の完了はブザーがなることによりわ
かるのでブザーがなると同時に素早くレバー81を初期
位置に戻せばよく、オた圧着時間tlの完了はブザーが
一旦なり始めてからそれが停止することKより知ること
ができる。
As described above, if a buzzer is used as the alarm member 137, the completion of the heating time t1 can be known by the buzzer sounding, so the lever 81 can be quickly returned to the initial position at the same time as the buzzer sounds. Completion can be known from K when the buzzer starts to sound once and then it stops.

第7@Fi曽報作動回路の別の実施例を示すものでこの
実施例では加熱完了を知らせる第1の警報部材と圧着完
了を知らせる第2の警報部材とが夫々別個に設けられて
いることが大きな特徴である。
This shows another embodiment of the seventh @Fi alarm activation circuit, and in this embodiment, a first alarm member that indicates completion of heating and a second alarm member that indicates completion of crimping are provided separately. is a major feature.

第7図において、電源スィッチ153がONにされ、加
熱が開始されると前述の如くスイッチ143が作動ロッ
ド131(第5図)KよってONにされる。@1タイマ
τ1(図示せずl有するリレーコイルTRIは第6図の
場合とは逆にt1時間(加熱時間)後にONKなる。即
ち、第1タイマTlはスイッチ143がONになるのと
同時にスタートしtl後にONKなるタイプのタイマで
ある。
In FIG. 7, when the power switch 153 is turned on and heating is started, the switch 143 is turned on by the operating rod 131 (FIG. 5) K as described above. @1 Relay coil TRI with timer τ1 (not shown) turns ON after time t1 (heating time), contrary to the case in FIG. 6. That is, the first timer Tl starts at the same time as switch 143 turns ON. This is a type of timer that turns ON after tl.

リレーコイルTRIがONになるとそのリレー接点tr
lが閉成され、それと同時に第2タイマ付きリレーコイ
ル置2の第2タイマTx (図示せず)がスタートしか
つ警報部材137^が作動する。
When the relay coil TRI turns ON, its relay contact tr
1 is closed, and at the same time, the second timer Tx (not shown) of the second timer-equipped relay coil arrangement 2 starts and the alarm member 137^ is activated.

従ってt1時間後に第1警報部材137Aが作動し加熱
完了を知らせるので作業者は作動ロッド131(第5図
)によりスイッチ143を切ればよい。
Therefore, after the time t1, the first alarm member 137A is activated to notify the completion of heating, and the operator only has to turn off the switch 143 using the operating rod 131 (FIG. 5).

産着作業の場合には第1警報部材137Aが作動しても
第2警報部材137Bが作動するまで作業を続ければよ
い。即ち、上述の如< Is  時間が経過すると第1
警報部材137Aが作動するがそれと同時に第2タイマ
T意がスタートする。第2タイマT意本@1タイマTl
と同様K ”t −ft (圧着時間−加熱時間)時間
後にそのリレーコイルTR2をONKするタイプのタイ
マである。従ってEEW作業開始からt2後にリレーコ
イルTR2がONKなりその接点tr2A、 tr2B
が作動せしめられる。
In the case of swaddling work, even if the first alarm member 137A is activated, the work may be continued until the second alarm member 137B is activated. That is, as described above, as time passes, the first
The alarm member 137A is activated, and at the same time, the second timer T starts. 2nd timer T intention @1 timer Tl
This is a timer of the type that turns ON the relay coil TR2 after K''t - ft (crimping time - heating time) time. Therefore, the relay coil TR2 turns ON after t2 from the start of EEW work, and its contacts tr2A and tr2B
is activated.

接点tr2^、tr2Bt;!夫々リレーコイルTI’
L2により駆動せしめられる一対の常閉、常開接点であ
る。
Contact tr2^, tr2Bt;! Relay coil TI'
A pair of normally closed and normally open contacts driven by L2.

即ち、常閉接点tr2^はリレーコイルTR2がONに
なるときのみ開成され、常開接点tr2Bはリレーコイ
ルTR2がONになるときのみ閉成される。
That is, the normally closed contact tr2^ is opened only when the relay coil TR2 is turned on, and the normally open contact tr2B is closed only when the relay coil TR2 is turned on.

tl後に接点tr2Bが閉成されると同時にリレーコイ
ルORIが励磁されその一対のリレー接点gr14er
lBt−開閉作動せしめる。接点erlAは常閉接点で
ありリレーコイルORI Kより開成せしめられ。
After tl, contact tr2B is closed, and at the same time, relay coil ORI is energized and its pair of relay contacts gr14er
1Bt - Activate opening/closing. Contact erlA is a normally closed contact and is opened by relay coil ORIK.

一方、常開接点crlBはcrl^に連動してリレーコ
イル(1!R1Kより閉成せしめられる。従ってcrl
Bが閉成されると同時に第2警報部材137Bが作動せ
しめられる0図から明らかな如くリレーコイルORIと
接点crlBとはスイッチ143がOFFにされないか
ぎり、たとえ接点tr2Bが再び開成しても作動し続け
る自己保持リレーを構設する。従ってt!後に接点tr
2Aが開成されると同時にタイマ系回路(タイマ系回路
き第1リレーコイルTRI及びタイマチ2付き第2リレ
ーコイルTR2)はOFFになり、その結果T&2がO
FP Kなることに′より接点tr2A、 tr2Bは
第7図に示す初期位置に戻るが第2警報部材137Bは
スイッチ143t−切らない限り作動し続ける。即ち、
接点tr2A 、 tr2Bはt雪時間後に瞬間的に駆
動され、すぐにその初期位置に戻るが自己保持リレー(
ORI、 0rlB)の作用により第2警報部材は作動
し続ける。
On the other hand, the normally open contact crlB is closed by the relay coil (1!R1K) in conjunction with crl^. Therefore, crl
As is clear from Figure 0, in which the second alarm member 137B is activated at the same time as the second alarm member 137B is closed, the relay coil ORI and the contact crlB will not operate unless the switch 143 is turned off, even if the contact tr2B is opened again. Construct a self-holding relay to continue. Therefore t! After contact tr
At the same time as 2A is opened, the timer system circuit (first relay coil TRI with timer system circuit and second relay coil TR2 with timer system 2) turns OFF, and as a result, T&2 becomes OFF.
When FPK occurs, the contacts tr2A and tr2B return to the initial positions shown in FIG. 7, but the second alarm member 137B continues to operate unless the switch 143t is turned off. That is,
Contacts tr2A, tr2B are momentarily activated after t snow hours and immediately return to their initial positions, but the self-holding relays (
The second alarm member continues to operate due to the action of ORI, 0rlB).

以上の如くして1例えば第1.第2警報部材として色の
異なるランプを用いれば加熱時間と圧着時間とを視覚的
に簡単に区別して制御できる。
As described above, for example, the first . By using lamps of different colors as the second alarm member, the heating time and the crimping time can be easily visually distinguished and controlled.

第8図は第7図の更に別の実施例を示すものでその作動
t−簡単に説明すれば次の通ゆである。
FIG. 8 shows yet another embodiment of the embodiment shown in FIG. 7, and its operation will be briefly explained as follows.

まず加熱時には、電源スイッチ153.スイッチ143
が共にONされる。スイッチ143はそのOF1時には
第1接点S、に、そしてON時には第2接点Smに接す
る。スイッチ143力fONになるとillタイマTx
?有するリレーコイルTRII第7図と同様Kt1時間
後KONとなる。TRI 力よONKなると常開スイッ
チtriが閉成され、第1警報部材137Aが作動せし
められる。このどきリレーコイルORIもONKなり、
従って接点crlA、 crlBは閉成される。この時
点で加熱は完了であり、従って作動ロッド131t−戻
してスイッf 143 tOFP位1t、 即チ*、a
8t @I/C47tうす。尚、第7図の場合と同様V
C1)レーコイルCRIと接点crl^は自己保持リレ
ーを構成するのでスイッチ143をSr@に戻しても接
点crZC力;開力場開成い限9リレーコイルORIは
励磁されたi壕である。スイッチ143が8sllにも
どされるとリレーコイルCROが励磁されるので、接点
erQA、 crOBが閉成され、リレーコイルORI
により閉成されている接点crlB?介してリレーコイ
ルCR2が励磁される。リレーコイルOR2が励磁され
るとその接点cr2B、 cr2D、 cr2Bが閉成
されかつ接点cr2A、 cr20は開成される。接点
cr20が開成されると同時に第1警報部材137Aは
作動を停止する。即ち、第1111報部材137Aは第
1スイツチ143の第1回目の開成(接点81 側に戻
す)と同時に作動管停止する。尚、リレーコイル○R2
と接点cr20も自己保持リレーを構成する。また、第
1タイマTi付リレーコイルTRIから第2タイマT、
付きリレーコイルTR2に切替えられるので圧着作業準
備が完了する。ここで圧着作業の開始に伴ってスイッチ
143が再び(第2回目)8!側にもたらされるとタイ
マ付リレーコイルTR2の第2タイマT2がスター)1
.、tttl15fにリレーコイルTR2をONにする
。第8図における第2タイマT、の設定時間はtl −
1lではな(tlであることに留意する。を3後にリレ
ーコイルTR2が励磁される2常開接点tf!が閉成さ
れ。
First, during heating, power switch 153. switch 143
are both turned on. The switch 143 contacts the first contact S when it is OF1, and contacts the second contact Sm when it is ON. When switch 143 becomes fON, ill timer Tx
? Similarly to the relay coil TRII shown in FIG. 7, it becomes KON after Kt1 time. When the TRI power is turned ON, the normally open switch TRI is closed and the first alarm member 137A is activated. Nowadays, relay coil ORI is also ON.
Therefore, contacts crlA and crlB are closed. At this point, heating is complete, so return the operating rod 131t and switch f 143 tOFP 1t, immediately *,a
8t @I/C47t thin. In addition, as in the case of Fig. 7, V
C1) The relay coil CRI and the contact crl^ constitute a self-holding relay, so even if the switch 143 is returned to Sr@, the contact crZC force remains; the opening force field remains open until the 9th relay coil ORI is an excited i trench. When switch 143 is returned to 8sll, relay coil CRO is energized, contacts erQA and crOB are closed, and relay coil ORI is energized.
The contact crlB? Relay coil CR2 is energized through this. When the relay coil OR2 is energized, its contacts cr2B, cr2D, and cr2B are closed, and its contacts cr2A and cr20 are opened. At the same time as the contact cr20 is opened, the first alarm member 137A stops operating. That is, the 1111 signal member 137A stops operating at the same time as the first switch 143 is opened for the first time (returned to the contact 81 side). In addition, relay coil ○R2
and contact cr20 also constitute a self-holding relay. In addition, from the relay coil TRI with the first timer Ti to the second timer T,
Since the relay coil TR2 is switched to the attached relay coil TR2, the preparation for the crimping work is completed. Here, as the crimping work begins, the switch 143 is turned on again (for the second time) 8! When it is brought to the side, the second timer T2 of the timer relay coil TR2 starts)1
.. , turn on relay coil TR2 at tttl15f. The setting time of the second timer T in FIG. 8 is tl −
Note that it is not 1l (tl).After 3, the normally open contact tf!, which energizes the relay coil TR2, is closed.

第2警報部材137Bを作動せしめると同時にリレーコ
イルORBを励磁する(接点cr2Dは自己保持リレー
コイル(AC3により閉成されている)。
At the same time as the second alarm member 137B is activated, the relay coil ORB is excited (the contact cr2D is a self-holding relay coil (closed by AC3)).

第211報部材137Bが作動することにより圧着完了
全知ることができる。リレーコイルOR3が励磁される
とその接点cr3が閉成される。従って圧着終了に伴っ
てスイッチ143が再び(第2回目)8、 @IIC戻
されるとリレーコイルOROが励磁され。
By operating the 211th reporting member 137B, it is possible to know that the crimping is complete. When relay coil OR3 is excited, its contact cr3 is closed. Therefore, when the switch 143 is returned to 8, @IIC when the crimping is completed, the relay coil ORO is energized.

その結果接点c rOBが閉成されリレーコイルCR4
が励磁される。その結果常閉接点c、r4が開放せしめ
られ、すべての自己保持リレー及び@2警報部材137
BFiOFPKされる。尚、第6.7.8図においてリ
レーコイルとその対応接点は大文字と小文字で区別して
同一アルファペット記号で示し参照し易いようにしであ
る。
As a result, contact crOB is closed and relay coil CR4
is excited. As a result, normally closed contacts c and r4 are opened, and all self-holding relays and @2 alarm member 137
BFiOFPK is done. In Figures 6.7.8, the relay coils and their corresponding contacts are distinguished by uppercase and lowercase letters and are indicated by the same alpha pet symbol for easy reference.

斯くして本発明によれば加熱時間及び圧着時間の制御は
夫々加熱作業及び圧着作業に連動するタイマ機構により
自動的に正確に行うことかで裏冒頭に述べた如き間唾点
を鱗状できる。
According to the present invention, the heating time and the crimping time are automatically and accurately controlled by a timer mechanism that is linked to the heating operation and the crimping operation, respectively, thereby making it possible to achieve the scaly point as described at the beginning of the back page.

尚1以上の説明においてはスイッチ143はカム75の
動きに連動する作動ロッド131を用いてオンtフ制御
するようにしたが、カム75に限らず、加熱作業あるい
は圧着作業に必然的に伴うカム以外の可動11sK連動
させてもよいことは勿論である。
In the above explanation, the switch 143 is turned on and off using the actuating rod 131 that is linked to the movement of the cam 75. However, the switch 143 is not limited to the cam 75. Of course, other movable 11sK may be interlocked.

また1以上の説明はサドル融着機について行って卑たが
本発明はソケット融着機あるいはノ(ット融着機にも同
様に適用できる0例えばソケット融着機の場合にはスイ
ッチ143を作動せしめるドグを可動クランプ部に設け
ればよい。
Further, although the above description has been made with reference to a saddle fusion machine, the present invention is equally applicable to a socket fusion machine or a knot fusion machine. For example, in the case of a socket fusion machine, switch 143 is A dog for actuation may be provided on the movable clamp portion.

【図面の簡単な説明】[Brief explanation of drawings]

#!1図は本発明に係るサドル融着機の全体構成を示す
正面図、第2図は第1図の平面図、第3図は第1図の右
側面図、第4図は第1図の■−fV線断面図、第5図は
第4図のv−v線断面図、第6図は警報作動回路の一例
を示す線図、@7図は第6図とは別の警報作動回路の例
を示す図、第8図は第7図とは更に別の警報作動回路の
例を示す図。 10・・・パイプクランプ部、11・・・可動クランプ
部、13・・・固定クランプ部、75・・・カム、81
・・・レバー、130・・・タイマハウジング、143
・・・スイッチ、137・・・警報部材、160・・・
リレー。 Tt + ’rg・・・タイマ、P・・・パイプ、8・
・・サドル。 特許出願人 レッキス工業株式会社 特許出願代理人 弁理士 彎 木    朗 弁理士 西 舘 和 之 弁理士 中  山 恭 介 弁理士 山  口 昭 之
#! Figure 1 is a front view showing the overall configuration of the saddle fusion machine according to the present invention, Figure 2 is a plan view of Figure 1, Figure 3 is a right side view of Figure 1, and Figure 4 is a view of Figure 1. ■-fV line sectional view, Figure 5 is a v-v line sectional view of Figure 4, Figure 6 is a line diagram showing an example of an alarm activation circuit, @Figure 7 is an alarm activation circuit different from Figure 6 FIG. 8 is a diagram showing an example of an alarm activation circuit that is further different from that shown in FIG. 7. DESCRIPTION OF SYMBOLS 10... Pipe clamp part, 11... Movable clamp part, 13... Fixed clamp part, 75... Cam, 81
... Lever, 130 ... Timer housing, 143
...Switch, 137...Alarm member, 160...
relay. Tt + 'rg...timer, P...pipe, 8.
··saddle. Patent Applicant Rex Industry Co., Ltd. Patent Attorney Akira Akiki Patent Attorney Kazuyuki Nishidate Patent Attorney Takashi Nakayama Patent Attorney Akira Yamaguchi

Claims (1)

【特許請求の範囲】 1、パイプをクランプするパイプクランプ部とこのパイ
プに融着すべき被融着部材を保持するホルダ部とt−該
両者間に延びる一対の平行案内棒に沿って相対的に接近
離反可能に対設せしめ、パイプと被融着部材との融着面
を所定時間加熱溶融した後に溶融面どうしを所定時間圧
着することによりパイプに被融着部材を融着するパイプ
融着機において、上記ホルダ部にその接近運動に連動す
る第1のスイッチを有するタイマ機構を設けると共に、
該タイマ機構は上記第1スイツチの閉成時にスタートす
る加熱時間制御用第1タイマT1 と。 該第1タイマの終了時にスタートする圧着時間制御用第
2タイマT!と、第1タイマの終了と同時に作動しかつ
第2タイマの終了と同時に作動を停止する警報部材とを
有することを特徴とするタイマ機構付パイプ融着機。 2 パイプをクランプするバイブクランプ部とこのパイ
プに融着すべき被融着部材を保持するホルダ部とを該両
者間に延びる一対の平行案内棒に沿って相対的に接近離
反可能に対設せしめ、パイプと被融着部材との融着面を
所定時間加熱溶融した後に溶融面どうしを所定時間圧着
することによりパイプに被融着部材管融着するパイプ融
着機において、上記ホルダ部にその接近運動に連動する
第1のスイッチを有するタイマ機構を設けると共に、d
タイマ機構は上記$1スイッチの閉校時にスタートとす
る加熱時間制御用第1タイマT、と。 該第1タイマの終了時にスタートする圧着時間制御用第
2タイマT8と、第1タイマの終了と同時に作動しかつ
第2タイマの終了と同時に作動を停止する第1警報部材
と、第2タイマ終了時に作動し第1スイツチを開成する
ことにより作動を停止する第2警報部材とを有すること
′1fr%黴とするタイマ機構付パイプ融着機。 3、 パイプをクランプするバイブクランプ部とこのパ
イプに融着すべき被融着部材を保持するホルダ部とを該
両者間に延びる一対の平行案内棒に沿って相対的に接近
離反可能に対設せしめ、パイプと被融着部材との融着面
を所定時間加熱溶融した後に溶融面どうしを所定時間圧
着することKよりパイプに被融着部材を融着するパイプ
融着機において、上記ホルダf!6VCその接近運動に
連動する第1のスイッチを有するタイマ機構を設けると
共に、該タイマ機構は上記第1スイツチの1回目の閉成
時にスタートとする加熱時間制御用第1タイマT1と、
加熱時間終了後第1スイツチが開成された後2回目の閉
成時にスタートする圧着時間制御用ts2タイマT、と
、第1タイマ終了と同時に作動し第1回目の第1スイツ
チの開成により作動を停止する第1警報部材と、第2タ
イマ終了と同時に作動し第1スイツチの2回目の開成に
より作動を停止する第2警報部材とを有することを特徴
とするタイマ機構付パイプ融着機。
[Claims] 1. A pipe clamp part that clamps a pipe, a holder part that holds a member to be welded to the pipe, and t-a relative position along a pair of parallel guide rods extending between the two. pipe fusion, in which the welded surfaces of the pipe and the welded member are heated and melted for a predetermined period of time, and then the fused surfaces are crimped together for a predetermined period of time to fuse the welded member to the pipe. In the machine, a timer mechanism having a first switch linked to the approach movement of the holder part is provided, and
The timer mechanism includes a first timer T1 for controlling heating time that starts when the first switch is closed. A second timer T for crimping time control starts when the first timer ends! 1. A pipe fusion machine with a timer mechanism, comprising: and an alarm member that operates at the same time as the first timer expires and stops operating at the same time as the second timer expires. 2. A vibe clamp part that clamps a pipe and a holder part that holds a member to be welded to the pipe are arranged so that they can approach and separate from each other along a pair of parallel guide rods extending between them. In a pipe welding machine that welds a member to be welded to a pipe by heating and melting the welding surfaces of the pipe and the member to be welded for a predetermined time and then pressing the melted surfaces together for a predetermined time, A timer mechanism having a first switch linked to the approach movement is provided, and d
The timer mechanism includes a first timer T for controlling heating time that starts when the $1 switch is closed. a second timer T8 for crimping time control that starts when the first timer ends, a first alarm member that operates at the same time as the first timer ends and stops operating at the same time as the second timer ends, and a second timer that starts when the second timer ends; A pipe fusion machine with a timer mechanism has a second alarm member which operates when the first switch is opened and stops the operation when the first switch is opened. 3. A vibe clamp part that clamps a pipe and a holder part that holds a member to be welded to the pipe are arranged so that they can approach and separate from each other along a pair of parallel guide rods extending between them. In a pipe welding machine that welds a member to be welded to a pipe by heating and melting the welding surfaces of the pipe and the member to be welded for a predetermined period of time and then crimping the fused surfaces together for a predetermined period of time, the holder f is used. ! A timer mechanism having a first switch linked to the approaching movement of the 6VC is provided, and the timer mechanism includes a first timer T1 for controlling heating time that starts when the first switch is closed for the first time;
A ts2 timer T for crimping time control starts when the first switch is closed for the second time after the first switch is opened after the heating time has ended, and a ts2 timer T for crimping time is activated at the same time as the first timer ends and is activated by opening the first switch for the first time. A pipe fusion machine with a timer mechanism, comprising a first alarm member that stops, and a second alarm member that operates at the same time as the second timer ends and stops operating when the first switch is opened a second time.
JP57056094A 1982-04-06 1982-04-06 Pipe fusion-welding machine with timer mechanism Granted JPS58173618A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57056094A JPS58173618A (en) 1982-04-06 1982-04-06 Pipe fusion-welding machine with timer mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57056094A JPS58173618A (en) 1982-04-06 1982-04-06 Pipe fusion-welding machine with timer mechanism

Publications (2)

Publication Number Publication Date
JPS58173618A true JPS58173618A (en) 1983-10-12
JPH0134142B2 JPH0134142B2 (en) 1989-07-18

Family

ID=13017508

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57056094A Granted JPS58173618A (en) 1982-04-06 1982-04-06 Pipe fusion-welding machine with timer mechanism

Country Status (1)

Country Link
JP (1) JPS58173618A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4990209A (en) * 1986-06-27 1991-02-05 Rakes George C Self propelled pipe fusion machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4990209A (en) * 1986-06-27 1991-02-05 Rakes George C Self propelled pipe fusion machine

Also Published As

Publication number Publication date
JPH0134142B2 (en) 1989-07-18

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