JPH0134142B2 - - Google Patents

Info

Publication number
JPH0134142B2
JPH0134142B2 JP5609482A JP5609482A JPH0134142B2 JP H0134142 B2 JPH0134142 B2 JP H0134142B2 JP 5609482 A JP5609482 A JP 5609482A JP 5609482 A JP5609482 A JP 5609482A JP H0134142 B2 JPH0134142 B2 JP H0134142B2
Authority
JP
Japan
Prior art keywords
timer
pipe
time
switch
heating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP5609482A
Other languages
Japanese (ja)
Other versions
JPS58173618A (en
Inventor
Jiro Azuma
Yoshiharu Ikenaka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rex Industries Co Ltd
Original Assignee
Rex Industries Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rex Industries Co Ltd filed Critical Rex Industries Co Ltd
Priority to JP57056094A priority Critical patent/JPS58173618A/en
Publication of JPS58173618A publication Critical patent/JPS58173618A/en
Publication of JPH0134142B2 publication Critical patent/JPH0134142B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B29C65/2053Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position
    • B29C65/2061Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/94Measuring or controlling the joining process by measuring or controlling the time
    • B29C66/944Measuring or controlling the joining process by measuring or controlling the time by controlling or regulating the time
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9161Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles
    • B29L2023/22Tubes or pipes, i.e. rigid

Abstract

PURPOSE:To automate a fusion welding operation, by providing timers controlling automatically a time for heating and a time for pressing in a pipe fusion-welding machine, by performing on-off control automatically in linkage to a heating-fusing operation and a pressing operation, and by informing the completion of the time for the above operations by an alarming means. CONSTITUTION:In a pipe fusion-welding machine consisting of a pipe clamping unit 10 clamping a pipe P and a holder unit 95 holding a member S to be fused to fit on the pipe P, which are capable of approaching and separating from each other, the above holder unit 95 is provided with a timer mechanism which has a first switch linking to the approaching motion of the unit 95, and a first timer T1 for controlling a heating time is started when said first switch is closed, while a second timer T2 for controlling a pressing time is started when said timer T1 completes its operation. An alarming unit is operated when the operation of the first timer is completed, and is stopped when the operation of the second timer is completed. By this constitution, a fusion welding operation can be automated.

Description

【発明の詳細な説明】 本発明は樹脂管(例.ポリエチレンパイプある
いはプラスチツクパイプ)どうしを突合せ融着す
る、あるいはソケツト、チーズ、エルボ等の樹脂
製(例.ポリエチレン)の管継手を樹脂管に融着
するパイプ融着機に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention can be used to butt and fuse resin pipes (e.g., polyethylene pipes or plastic pipes) together, or to attach resin pipe joints (e.g., polyethylene) such as sockets, cheeses, and elbows to resin pipes. This invention relates to a pipe fusion machine that performs fusion.

近年、ガス管として従来の金属管に代えてポリ
エエチレン等の樹脂管が多用されるようになつて
きている。そして斯かる樹脂管どうしの接続には
樹脂管どうしを直接、あるいはソケツト、エル
ボ、チーズ、サドル等の樹脂製の管継手を介して
加熱融着により行われる。即ち、例えば管どうし
を突合せ融着する場合には、両管の接合面をヒー
タで加熱溶融し、その加熱溶融面どうしを所定圧
力で圧着する方法がとられている。こうして圧着
された一対の管は一定時間放冷後に完全に一体化
結合される。
In recent years, resin pipes such as polyethylene pipes have been increasingly used as gas pipes in place of conventional metal pipes. The resin pipes are connected to each other by heat fusing them directly or through resin pipe joints such as sockets, elbows, cheeses, saddles, etc. That is, for example, when pipes are butt-fused together, a method is used in which the joint surfaces of both pipes are heated and melted with a heater, and the heated and melted surfaces are crimped together under a predetermined pressure. The pair of tubes crimped in this manner are completely integrated and connected after being allowed to cool for a certain period of time.

斯かるパイプ融着機はその用途に応じて、バツ
ト融着機(パイプどうしの突合せ接合)、サドル
融着機(サドルとパイプとの接合)、ソケツト融
着機(ソケツトとパイプとの接合)等を称される
が本発明はこのような融着機全般に適用し得るも
のであるが、以下では便宜上主としてサドル融着
機を例にとつて説明する。
Depending on the application, such pipe fusion machines are classified into butt fusion machines (butt joining pipes), saddle fusion machines (joining saddles and pipes), and socket fusion machines (joining sockets and pipes). Although the present invention can be applied to all such fusing machines, the explanation below will mainly take a saddle fusing machine as an example for convenience.

扨て、従来斯かる融着作業においてはヒータに
よる加熱溶融時間と溶融面どうしの圧着時間との
管理が非常に重要である。これら加熱溶融時間と
圧着時間とは融着の種類(バツト融着、ソケツト
融着、サドル融着)並びに管径、ソケツト径、サ
ドル径等に応じて予じめ最適値が定められており
特に加熱溶融時間の場合にはその所定最適時間よ
り長くても短くても融着部の信頼性が損われ不良
品となる可能性が大きくなる。しかるに、サドル
融着の場合の作業手順としては、融着すべきパイ
プとサドルの対向端面間にヒータを置きパイプと
サドルを軸方向に近づけてヒータに押し付けパイ
プとサドルの接含面が溶融するまで所定時間加熱
したらパイプ及びサドルをヒータから引き離し、
次いで素早くヒータを取り除いた後に再びパイプ
及びサドルを相互に向つて動かして溶融面どうし
を所定の押付力で所定時間圧接させるわけである
が、これらの作業はすべて手動であるため一人の
作業者で行うことは到底不可能である。そのため
従来から加熱溶融時間及び圧着時間を管理する作
業者がヒータの取付、取外しあるいはパイプとサ
ドルの圧着を行う作業者と別個に必要であり、従
つて最低限2人の作業者が必要であつた。圧着時
間が所定値より短いとパイプとサドルとの接続が
不完全となり、また加熱時間の方は所定時間より
長い場合には溶融範囲が必要以上に拡大するのみ
ならず溶融量が大きくなりすぎ、また所定時間よ
り短い場合には十分な溶融量が得られず融着不能
となる。実際的には加熱時間及び圧着時間の管理
はストツプウオツチによる称呼という原始的な方
法に頼つているためストツプウオツチ作業者がう
つかりして加熱時間が所定値よりもオーバしてし
まうことが時々あつた。更にまた、時間管理専用
の作業者を別個に必要とするということも省力
化、自動化の上で好ましからざる問題となる。
However, in the conventional fusion work, it is very important to control the heating and melting time using a heater and the time for pressing the molten surfaces together. Optimum values for these heating melting times and crimping times are determined in advance according to the type of fusion (butt fusion, socket fusion, saddle fusion), pipe diameter, socket diameter, saddle diameter, etc. In the case of heating and melting time, whether it is longer or shorter than the predetermined optimum time, the reliability of the fused portion is impaired and the possibility of defective products increases. However, the work procedure for saddle welding is to place a heater between the opposing end surfaces of the pipe and saddle to be welded, bring the pipe and saddle closer together in the axial direction, and press them against the heater to melt the welded surfaces of the pipe and saddle. After heating for a specified period of time, pull the pipe and saddle away from the heater.
Then, after quickly removing the heater, the pipe and saddle are moved toward each other again to bring the molten surfaces into pressure contact with each other with a predetermined pressing force for a predetermined period of time, but all of this work is done manually, so only one worker can do it. It is simply impossible to do so. Therefore, a worker who manages the heating melting time and crimping time has traditionally been required separately from the worker who installs and removes the heater or crimps the pipe and saddle, and therefore a minimum of two workers are required. Ta. If the crimping time is shorter than the predetermined value, the connection between the pipe and the saddle will be incomplete, and if the heating time is longer than the predetermined time, not only will the melting range expand more than necessary, but the amount of melting will become too large. Furthermore, if the time is shorter than the predetermined time, a sufficient amount of melting cannot be obtained and welding becomes impossible. In practice, the heating time and crimping time are managed by relying on the primitive method of calling with a stopwatch, so that sometimes the stopwatch operator becomes distracted and the heating time exceeds a predetermined value. Furthermore, the need for a separate worker dedicated to time management also poses an undesirable problem in terms of labor saving and automation.

本発明の目的は加熱時間及び圧着時間を自動的
に制御するタイマーを機械に組み込み該タイマを
加熱溶融作業及び圧着作業に連動して自動的にオ
ン、オフ制御させ、ブザーあるいはランプ等の警
報手段により作業者に加熱時間及び圧着時間の終
了を知らせるようにした融着機を提供せんとする
ものである。
An object of the present invention is to incorporate a timer that automatically controls heating time and crimping time into a machine, and to automatically control the timer on and off in conjunction with heating and melting work and crimping work, and to provide an alarm means such as a buzzer or a lamp. Accordingly, it is an object of the present invention to provide a fusing machine that notifies an operator of the end of the heating time and the crimping time.

尚、上述の如く融着の種類に応じて加熱溶融時
間及び圧着時間は夫々異なつてくるがいずれの場
合にも圧着時間の方が加熱溶融時間よりも長いと
いうことに留意すべきである。本発明は斯かる事
実に着服したものである。
As mentioned above, the heat-melting time and the pressure-bonding time vary depending on the type of fusion, but it should be noted that in any case, the heat-melting time is longer than the heat-melting time. The present invention takes advantage of this fact.

以下、添付図面を参照してサドル融着機の場合
を例にとり本発明を詳細に説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will now be described in detail by taking a saddle fusion machine as an example with reference to the accompanying drawings.

本願出願人は先に第1〜4図に示す如きサドル
融着機を提案したので初めにこれを参照しながら
サドル融着機の要部構成につき説明する。
The applicant of the present application has previously proposed a saddle fusion machine as shown in FIGS. 1 to 4, and the construction of the main parts of the saddle fusion machine will first be explained with reference to this.

サドル融着機は基本的にはパイプクランプ部1
0とサドルホルダ部50とから構成される。パイ
プのクランプ部10は実質上垂直面Hで2分割さ
れる可動クランプ11と固定クランプ13とを有
する。固定クランプ13は支持脚15を有し、後
述のサドルホルダ部50の支持脚57と共にサド
ル融着機を例えば掘削した孔の底面G上に水平に
載置(横置き)するのに役立つ。一方、可動クラ
ンプ11にも予備の支持脚17が設けられ、融着
機をたて置きで用いる際の支持脚となる。
The saddle fusion machine basically consists of pipe clamp part 1.
0 and a saddle holder part 50. The pipe clamping section 10 has a movable clamp 11 and a fixed clamp 13 which are substantially divided into two by a vertical plane H. The fixing clamp 13 has support legs 15, which together with support legs 57 of a saddle holder section 50 (to be described later) serve to horizontally place the saddle fusion machine, for example, on the bottom surface G of an excavated hole. On the other hand, the movable clamp 11 is also provided with a spare support leg 17, which serves as a support leg when the fusion splicer is used in an upright position.

固定、可動クランプ13,11はパイプPの軸
線方向に延び夫々幅Wに亘つてパイプPの外周半
分部を掴持する。固定クランプ13と可動クラン
プ11とはその上部両端に形成したフオーク部材
25,27において例えば丸棒あるいは角棒状の
締付部材19により連結される。締付部材19は
その先端がねじ棒19Aとして形成され、このね
じ棒19Aにねじ孔付クランプノブ21が螺合せ
しめられる。角棒19の先端は可動クランプ11
のフオーク部材27に取付けられる枢ピン29に
回転自在に軸支される。斯くしてクランプノブ2
1を回転せしめれば固定クランプ13及び可動ク
ランプ11は相互に僅かに接近、離反せしめられ
る。
The fixed and movable clamps 13 and 11 extend in the axial direction of the pipe P, and each grips a half of the outer circumference of the pipe P over the width W. The fixed clamp 13 and the movable clamp 11 are connected at fork members 25 and 27 formed at both upper ends thereof by a tightening member 19 in the shape of, for example, a round bar or a square bar. The tip of the tightening member 19 is formed as a threaded rod 19A, and a clamp knob 21 with a threaded hole is screwed onto this threaded rod 19A. The tip of the square rod 19 is the movable clamp 11
It is rotatably supported by a pivot pin 29 attached to a fork member 27. Thus clamp knob 2
1, the fixed clamp 13 and the movable clamp 11 are moved slightly toward and away from each other.

可動クランプ11の下部両端には枢ピン33を
介してフツク腕35が枢着される。一方、固定ク
ランプ13の対応下部両端にはフツク腕35の先
端フツク35Aが係合するピン37が固設され
る。フツク腕35の他端には操作レバー43が取
付けられる。操作レバー43は可動クランプ11
と一体的に形成される支持部12内に上下動可能
に支持される。
Hook arms 35 are pivotally attached to both lower ends of the movable clamp 11 via pivot pins 33. On the other hand, pins 37 are fixedly provided at both ends of the corresponding lower portion of the fixed clamp 13, with which the tip hooks 35A of the hook arms 35 engage. An operating lever 43 is attached to the other end of the hook arm 35. The operating lever 43 is the movable clamp 11
It is vertically movably supported within a support portion 12 that is integrally formed with.

固定クランプ13の締付部材19間には送りね
じ式ノブ48により締付可能なパイプPの曲り修
正用クランプ30が設けられるが本考案とは直接
関係ないので説明を省略する。
A clamp 30 for correcting the bending of the pipe P, which can be tightened by a feed screw knob 48, is provided between the tightening members 19 of the fixed clamp 13, but since it is not directly related to the present invention, a description thereof will be omitted.

可動クランプ11に植設される支柱44には後
述のヒータ100を取付ける際の突起42が植設
される。
A protrusion 42 for attaching a heater 100, which will be described later, is installed on a support 44 installed in the movable clamp 11.

クランプ部10の固定クランプ13にはパイプ
軸線と直角に延びる一対の平行案内棒51が固定
され、サドルホルダ部50はこの案内棒51に摺
動自在に取付けたスライドブロツク(本体)53に
よりクランプ部10に向つて接近、離反すること
ができる。スライドブロツク53は斜め上方に延
びるハ字状のアーム55を有し、このアーム55
の先端にヒータ100用の突起59が植設され
る。突起59はクランプ部10の対応突起42と
水平一直線上にあり、これら突起により加熱溶融
時にヒータ100を所定位置に懸吊保持すること
ができる。また、案内棒51の端部は支持脚57
により支承される。支持脚57はパイプクランプ
部10の支持脚15と共に融着機を横置き(第1
図)する際の機台となる。スライドブロツク53
にはこれと一体的に中空ハウジング部61が形成
され、該中空ハウジング部61内にはその横孔6
3に嵌入された中空円筒65内に一対のスライダ
71が摺動自在に挿入される。スライダ71は中
空円筒65から外部に出没自在の位置決めピン6
7を有し、このピン67は位置67′で示す如く
案内棒51に形成された対応の位置決め孔60に
係入し得る。両スライダ71はばね73により常
時相互に押し付けられる接触位置にあり、ピン6
7は中空円筒65内に没している。
A pair of parallel guide rods 51 extending perpendicularly to the pipe axis are fixed to the fixed clamp 13 of the clamp section 10, and the saddle holder section 50 is attached to the clamp section 10 by a slide block (main body) 53 slidably attached to the guide rods 51. You can approach and move away from. The slide block 53 has a V-shaped arm 55 extending obliquely upward.
A protrusion 59 for the heater 100 is implanted at the tip. The protrusions 59 are horizontally aligned with the corresponding protrusions 42 of the clamp portion 10, and these protrusions can suspend and hold the heater 100 in a predetermined position during heating and melting. Further, the end of the guide rod 51 is connected to a support leg 57.
Supported by The support leg 57 is used together with the support leg 15 of the pipe clamp section 10 when the fusion splicer is placed horizontally (first
(Figure). Slide block 53
A hollow housing part 61 is formed integrally with the hollow housing part 61, and a horizontal hole 6 is formed in the hollow housing part 61.
A pair of sliders 71 are slidably inserted into the hollow cylinder 65 fitted into the hollow cylinder 65 . The slider 71 is a positioning pin 6 that can freely protrude and retract from the hollow cylinder 65.
7, which pin 67 can engage a corresponding positioning hole 60 formed in the guide rod 51, as shown at position 67'. Both sliders 71 are in a contact position where they are constantly pressed against each other by a spring 73, and the pin 6
7 is sunk inside the hollow cylinder 65.

両スライダ71は傾斜面71Aを有し、これら
傾斜面間に偏心カム75が配置される。カム75
は中空ハウジング部61に回転可能に支承される
カム軸79に固着され、これと共に回転自在であ
る。カム軸79はその両端が中空ハウジング部6
1の外部に突出し、これら突出両端にコ字状の操
作レバー81が固着される。操作レバー81には
把手83が取付けられる。把手83を持つて第1
図に示す如く水平位置から83′で示す直立位置
まで操作レバー81を90゜回転せしめればカム7
5は第5図に示す75′位置まで90゜回転する。カム
75が75′位置にくるときにスライダ71はそ
の傾斜面71Aのくさび作用によりばね73に抗
して外方に押し出されピン67が案内棒51の孔
60内に係入する。両スライダ71の押し拡げら
れた位置は71′(第6図)で示される。その結
果サドルホルダ部50は案内棒51の軸方向の位
置決めがなされる。
Both sliders 71 have an inclined surface 71A, and an eccentric cam 75 is arranged between these inclined surfaces. cam 75
is fixed to a camshaft 79 that is rotatably supported by the hollow housing portion 61, and is rotatable together with the camshaft 79. Both ends of the camshaft 79 are connected to the hollow housing portion 6.
1, and a U-shaped operating lever 81 is fixed to both ends of the projection. A handle 83 is attached to the operating lever 81. Holding the handle 83, the first
As shown in the figure, when the operating lever 81 is rotated 90 degrees from the horizontal position to the upright position shown at 83', the cam 7
5 is rotated 90 degrees to the 75' position shown in FIG. When the cam 75 reaches the 75' position, the slider 71 is pushed outward against the spring 73 by the wedge action of its inclined surface 71A, and the pin 67 engages in the hole 60 of the guide rod 51. The expanded position of both sliders 71 is indicated by 71' (FIG. 6). As a result, the saddle holder portion 50 is positioned in the axial direction of the guide rod 51.

スライダブロツク53は両案内棒51間でこれ
と平行に延びる軸孔181を有するボス部182
を有し、該軸孔181内にメタルスリーブ183
を介して押圧ロツド85が摺動自在に取り付けら
れる。押圧ロツド85の一端にはボルト87によ
りプレート89が固着され、このプレート89を
介して両スライダ71に押し当てられる。ボス部
182にはスライダ筒91が摺動自在に取り付け
られる。スライダ筒91はこれにボルト93によ
り固着されるサドルホルダ95を有し、該サドル
ホルダ95内にパイプPを融着すべき所定形状の
サドルSが嵌め込まれ保持される。サドルSはノ
ブ付き固定ねじ99によりホルダ内に固定され
る。尚、第4図においては固定ねじ99は図面を
解り易くするため第1,2,3図に対し90゜回転
した状態で示してある。
The slider block 53 has a boss portion 182 having a shaft hole 181 extending parallel to both guide rods 51.
and a metal sleeve 183 in the shaft hole 181.
A pressing rod 85 is slidably attached via the . A plate 89 is fixed to one end of the pressing rod 85 by a bolt 87, and is pressed against both sliders 71 via this plate 89. A slider tube 91 is slidably attached to the boss portion 182. The slider tube 91 has a saddle holder 95 fixed thereto by bolts 93, and a saddle S of a predetermined shape to which the pipe P is to be fused is fitted and held in the saddle holder 95. The saddle S is fixed in the holder by a knobbed fixing screw 99. In FIG. 4, the fixing screw 99 is shown rotated by 90 degrees with respect to FIGS. 1, 2, and 3 to make the drawing easier to understand.

ホルダ95は中心中空ボス74を有し、このボ
ス74内にばね78とそのリテーナ76が配置さ
れる。ばね78の他端は押圧ロツド85に押し当
てられる。ばね78の初期荷重はボス74に取付
けた調整ねじ112により微調整される。スライ
ダ筒91内には内筒68が摺動自在に嵌入され、
その突起68Aが押圧ロツド85の突起85Aに
係止することにより押圧ロツド85が内筒68か
ら抜け出ないようになつている。内筒68はこれ
にねじ込まれた作動レバー66を有し、該作動レ
バー66はスライダ筒91に形成される略L字形
の長孔64(第2図)を通して外部に突出する。
長孔64はレバー66のロツク位置を規定する部
分64Aとレバー66の作動を可能ならしめる長
孔部分64Bとを有する。部分64Bは押圧ロツ
ド85の軸線方向に延び、レバー66により内筒
68がスライダ筒91内で押圧ロツド85の軸線
方向に動くのを可能ならしめる。斯かる内筒68
の作動はばね78を交換する(ばね76の強さ、
即ちサドルSのパイプPへの押当力はパイプPに
よつて異なるので調整ねじ112による微調整範
囲を越えるときはばね76を取り替える必要があ
る)場合に必要となるものであるが本発明とは直
接関係がないので説明を省略する。
Holder 95 has a central hollow boss 74 within which spring 78 and its retainer 76 are disposed. The other end of the spring 78 is pressed against a pressure rod 85. The initial load of the spring 78 is finely adjusted by an adjustment screw 112 attached to the boss 74. An inner cylinder 68 is slidably fitted into the slider cylinder 91.
The projection 68A is engaged with the projection 85A of the pressing rod 85, so that the pressing rod 85 is prevented from slipping out from the inner cylinder 68. The inner cylinder 68 has an actuation lever 66 screwed therein, and the actuation lever 66 projects to the outside through a substantially L-shaped elongated hole 64 (FIG. 2) formed in the slider cylinder 91.
The elongated hole 64 has a portion 64A that defines the lock position of the lever 66 and an elongated hole portion 64B that allows the lever 66 to be operated. The portion 64B extends in the axial direction of the pusher rod 85 and allows the lever 66 to move the inner cylinder 68 within the slider barrel 91 in the axial direction of the pusher rod 85. Such inner cylinder 68
To operate, replace the spring 78 (depending on the strength of the spring 76,
That is, since the pressing force of the saddle S against the pipe P differs depending on the pipe P, it is necessary to replace the spring 76 when it exceeds the fine adjustment range by the adjustment screw 112. Since there is no direct relationship, the explanation will be omitted.

カム75を回転させるとスライダ71が徐々に
外方に押し拡げられて位置決めピン67が案内棒
51の対応位置決め孔60に嵌入させることは前
述の通りであるが、その後も更にカム75の回転
作動を続けるとカム75はプレート89を第6,
7図において左方に押動し始める。その結果、押
圧ロツド85が左方に押動さればね78を圧縮し
圧縮荷重を強くする(このときホルダ95はサド
ルSを介してパイプPあるいはヒータ100に押
し付けられているので動かない)。
As described above, when the cam 75 is rotated, the slider 71 is gradually pushed outward and the positioning pin 67 is fitted into the corresponding positioning hole 60 of the guide rod 51. After that, the cam 75 is further rotated. As the cam 75 continues, the cam 75 moves the plate 89 to the sixth position.
In Figure 7, it begins to move to the left. As a result, the pressing rod 85 is pushed to the left, compressing the spring 78 and increasing the compressive load (at this time, the holder 95 does not move because it is pressed against the pipe P or the heater 100 via the saddle S).

パイプへのサドルの融着作業は次の如く行う。 The saddle is fused to the pipe as follows.

パイプPをパイプクランプ部10に取付けて
(その取付作業は本発明と直接関係ないので説明
省略)からサドルSをパイプPに融着する前に両
者の融着面を溶融する必要がある。そのでパイプ
Pの外周に対応した凹溝101とサドルSの凹面
S′(パイプPの外周に対応した形状である)に対
応した凸面102とを有するヒータブロツク10
0をパイプクランプ部10の突起42とサドルホ
ルダ部50の突起59とに橋渡すようにして掛け
る(ヒータブロツク100には突起42,59が
適合する長溝103が形成されている)。この際、
サドルホルダ部50はこれとヒータクランプ部1
0との間にヒータブロツク100が入る範囲でパ
イプクランプ部10に近づけておく。またサドル
ホルダ95にはすでにサドルSが取り付けられて
いる。次いでスライダブロツク53をパイプクラ
ンプ部10に向つてすべらせヒータブロツク10
0をパイプP及びサドルSに接触させる。次いで
把手83によりレバー81を引きおこせば位置決
めピン67が案内棒51の対応位置決め孔60に
挿入され、サドルホルダ部50のスライドブロツ
ク53は所定位置にロツクされる。更にレバー8
1(把手83)を第1図の81′(83′)位置ま
でひき起せば前述の如くサドルホルダ95にはば
ね78を介して所定の押圧力が倍加される。その
結果ヒータブロツク100はパイプP及びサドル
Sに強く押し付けられるので、ヒータブロツク1
00によりパイプP及びサドルSの接合面を加熱
溶融することができる。所定時間の加熱が終了し
たらヒータブロツク100を取り外すためにサド
ルホルダ部50のレバー81を再び水平位置(初
期位置)まで戻し位置決めピン67によるロツク
を解除しサドルホルダ部50のスライダブロツク
53をパイプクランプ部10から遠ざかる方向に
動かせばよい。
After attaching the pipe P to the pipe clamp part 10 (the attachment work is not directly related to the present invention and will not be described), before welding the saddle S to the pipe P, it is necessary to melt the welding surfaces of both. Therefore, the concave groove 101 corresponding to the outer circumference of the pipe P and the concave surface of the saddle S
Heater block 10 having a convex surface 102 corresponding to S' (having a shape corresponding to the outer circumference of pipe P)
0 is applied so as to bridge the protrusion 42 of the pipe clamp part 10 and the protrusion 59 of the saddle holder part 50 (the heater block 100 is formed with a long groove 103 into which the protrusions 42 and 59 fit). On this occasion,
The saddle holder part 50 is connected to this and the heater clamp part 1.
The heater block 100 is placed close to the pipe clamp part 10 within a range where the heater block 100 can be placed between the pipe clamp part 10 and the pipe clamp part 10. Moreover, the saddle S is already attached to the saddle holder 95. Next, slide the slider block 53 toward the pipe clamp section 10 and remove the heater block 10.
0 is brought into contact with the pipe P and the saddle S. Next, when the lever 81 is pulled by the handle 83, the positioning pin 67 is inserted into the corresponding positioning hole 60 of the guide rod 51, and the slide block 53 of the saddle holder portion 50 is locked in a predetermined position. Furthermore lever 8
1 (handle 83) to the position 81'(83') in FIG. 1, a predetermined pressing force is doubled on the saddle holder 95 via the spring 78 as described above. As a result, the heater block 100 is strongly pressed against the pipe P and the saddle S.
00 allows the joint surfaces of the pipe P and saddle S to be heated and melted. After heating for a predetermined time, in order to remove the heater block 100, the lever 81 of the saddle holder section 50 is returned to the horizontal position (initial position) to release the lock by the positioning pin 67, and the slider block 53 of the saddle holder section 50 is moved to the pipe clamp section 10. Just move it in the direction away from.

ヒータブロツク100を取り外したら再びサド
ルホルダ部50のスライダブロツク53を案内棒
51に沿つてパイプクランプ部10に近づけサド
ルSをパイプPに接触させる。そして再びレバー
81を直立位置までひき起せばサドルSはパイプ
Pに所要の力で押し付けられる。所定時間圧着し
たらレバー81を初期位置に戻し押付力を解除す
る。やがて接合面の冷却(放冷)と共にサドルS
はパイプPに完全に融着される。
After removing the heater block 100, the slider block 53 of the saddle holder section 50 is brought close to the pipe clamp section 10 along the guide rod 51 again, and the saddle S is brought into contact with the pipe P. Then, when the lever 81 is pulled up again to the upright position, the saddle S is pressed against the pipe P with the required force. After crimping for a predetermined time, the lever 81 is returned to the initial position and the pressing force is released. Eventually, as the joint surface cools down (cools down), the saddle S
is completely fused to the pipe P.

以上の如く構成したサドル融着機において、本
発明によれば加熱溶融時間と圧着時間とを自動制
御するタイマ機構が設けられる。タイマ機構はサ
ドルホルダ部50の中空ハウジング61に固設さ
れるタイマハウジング130を有し、該タイマハ
ウジング上に加熱溶融時間制御用第1タイマT1
と圧着時間制御用第2タイマT2とが設けられる。
タイマハウジング130内には中空ハウジング6
1と一体的に形成したシリンダ部134内に摺動
自在に取付けられるスイツチ作動ロツド131が
設けられる。このロツド131は中空ハウジング
61に形成した孔136を貫通して中空ハウジン
グ61内に突出し、ばね133により常にサドル
ホルダ部50のカム75に押し付けられている。
ばね133の他端はシリンダ部134を閉鎖する
エンドキヤツプ139に係止せしめられる。ロツ
ド131はエンドキヤツプ139も摺動自在に貫
通して延びる。ロツド131の他端にはその軸方
向位置を検出する第1スイツチ143を作動せし
める突起(ドグ)141が形成される。
According to the present invention, in the saddle fusion machine configured as described above, a timer mechanism is provided to automatically control the heating melting time and the pressure bonding time. The timer mechanism has a timer housing 130 fixedly installed in the hollow housing 61 of the saddle holder part 50, and a first timer T 1 for heating and melting time control is mounted on the timer housing.
and a second timer T2 for crimping time control.
Inside the timer housing 130 is a hollow housing 6.
A switch actuating rod 131 is provided which is slidably mounted within a cylinder portion 134 integrally formed with the switch actuating rod 131. This rod 131 passes through a hole 136 formed in the hollow housing 61 and projects into the hollow housing 61, and is constantly pressed against the cam 75 of the saddle holder portion 50 by a spring 133.
The other end of the spring 133 is engaged with an end cap 139 that closes the cylinder portion 134. Rod 131 also extends slidably through end cap 139. A protrusion (dog) 141 is formed at the other end of the rod 131 to operate a first switch 143 for detecting its axial position.

上述の如く加熱時あるいは圧着時には必ずレバ
ー81を81′位置(第1図)に起こして(カム
75を75′位置に回動して)サドルSをヒータ
100あるいはパイプPに押し付ける必要がある
ので、加熱作業及び圧着作業の開始は作動ロツド
131により検出できる。即ち、レバー81が8
1′位置(カム75が75′位置)まで動くとロツ
ド131はそれまでストツパとして作用していた
カム75がいなくなることによりばね133によ
つて第5図において左方に動かされ突起141が
例えばマイクロスイツチの形態をしたスイツチ1
43を作動せしめる。スイツチ143が作動し始
めてから所定時間後にランプあるいはブザー等の
警報部材137を作動せしめる制御回路の一例は
第6図に示される。
As mentioned above, when heating or crimping, it is necessary to raise the lever 81 to the 81' position (Fig. 1) (turn the cam 75 to the 75' position) and press the saddle S against the heater 100 or the pipe P. , the start of the heating operation and the crimping operation can be detected by the actuating rod 131. That is, the lever 81 is
When the rod 131 moves to the 1' position (the cam 75 is at the 75' position), the cam 75 that had been acting as a stopper disappears, and the rod 131 is moved to the left in FIG. Switch 1 in the form of a switch
43 is activated. An example of a control circuit for activating the alarm member 137, such as a lamp or a buzzer, after a predetermined period of time after the switch 143 starts operating is shown in FIG.

第6図において153はバツテリ151の電源
スイツチである。バツテリ151の代りに直接外
部電源に接続してもよいことは勿論である。ま
た、Rはコイル、rはスイツチ素子(第2スイツ
チ)であり、コイルRとスイツチ素子rとで常閉
型リレー160を形成する。T1は加熱時間t1(e.
g25秒)を設定するためのタイマであり、T2は圧
着時間t2(e.g30秒)を設定するタイマである。前
述の如く常にt2>t1である。
In FIG. 6, 153 is a power switch for the battery 151. Of course, instead of the battery 151, it may be directly connected to an external power source. Further, R is a coil, r is a switch element (second switch), and the coil R and switch element r form a normally closed relay 160. T 1 is the heating time t 1 (e.
T 2 is a timer for setting the crimping time t 2 (e.g. 30 seconds). As mentioned above, t 2 >t 1 is always satisfied.

まず初めに加熱開始時にサドルSをヒータ10
0に押し付けるためにカム75がカム75′位置
にくるとスイツチ143がロツド131によりオ
ンにされる。従つて加熱開始と同時にタイマT1
が作動しリレー160がオンになる。リレー16
0は常閉型であるからコイルRに通電されると同
時にスイツチ素子rは開放する。従つて警報部材
137は作動しない。加熱時間t1経過後にタイマ
T1が切れコイルRへの通電は遮断される。コイ
ルRへの通電が遮断されると同時にスイツチ素子
rは閉成しその結果警報部材137が作動し加熱
完了を作業者に知らせる。
First, when starting heating, place the saddle S on the heater 10.
When the cam 75 comes to the cam 75' position to press 0, the switch 143 is turned on by the rod 131. Therefore, timer T 1 is activated at the same time as heating starts.
is activated and relay 160 is turned on. relay 16
0 is a normally closed type, so the switch element r opens at the same time as the coil R is energized. Therefore, the alarm member 137 is not activated. Timer starts after heating time t 1 elapses.
T1 is cut off, and the current to coil R is cut off. At the same time as the current to coil R is cut off, switch element r closes, and as a result, alarm member 137 is activated to notify the operator that heating is complete.

次いで圧着作業に移る訳であるがこの場合も上
述の加熱作業の場合と全く同様にt1時間経過後に
警報部材137が作動する。圧着作業の場合には
この時点でレバー81を初期位置に復帰すること
なくタイマT2が作動するまで圧着作業を続ける。
タイマT2はt1時間経過後にスイツチ素子rが閉成
すると同時に、即ち警報部材137が作動すると
同時に作動し始める。そのためタイマT2の設定
時間はt2―t1(圧着時間―加熱時間)に設定する。
その結果タイマT2はt2―t1時間経過後に切れ、そ
れと同時に警報部材137は作動を停止する。即
ち、警報部材137はt2―t1時間の間作動し続け
る。こうして警報部材137の作動停止が圧着時
間完了を意味することになる。
Next, the process moves on to the crimping operation, and in this case as well, the alarm member 137 is activated after the elapse of time t1 , just as in the case of the heating operation described above. In the case of crimping work, the lever 81 is not returned to its initial position at this point and the crimping work is continued until timer T2 is activated.
The timer T 2 starts operating at the same time as the switch element r closes after the elapse of time t 1 , that is, at the same time as the alarm member 137 is activated. Therefore, the set time of timer T 2 is set to t 2 - t 1 (crimping time - heating time).
As a result, the timer T 2 expires after t 2 -t 1 time has elapsed, and at the same time, the alarm member 137 stops operating. That is, the alarm member 137 continues to operate for a period of time t 2 -t 1 . In this way, the deactivation of the alarm member 137 means the completion of the crimping time.

以上の如く、警報部材137として例えばブザ
ーを用いれば、、加熱時間t1の完了はブザーがな
ることによりわかるのでブザーがなると同時に素
早くレバー81を初期位置に戻せばよく、また圧
着時間t2の完了はブザーが一旦なり始めてからそ
れが停止することにより知ることができる。
As described above, if a buzzer is used as the alarm member 137, the completion of the heating time t1 can be known by the buzzer sounding, so the lever 81 can be returned to the initial position as soon as the buzzer sounds, and the completion of the crimping time t2 can be indicated. Completion can be indicated by the buzzer once starting and then stopping.

第7図は警報作動回路の別の実施例を示すもの
でこの実施例では加熱完了を知らせる第1の警報
部材と圧着完了を知らせる第2の警報部材とが
夫々別個に設けられていることが大きな特徴であ
る。
FIG. 7 shows another embodiment of the alarm activation circuit, and in this embodiment, a first alarm member that indicates completion of heating and a second alarm member that indicates completion of crimping are provided separately. This is a major feature.

第7図において、電源スイツチ153がONに
され、加熱が開始されると前述の如くスイツチ1
43が作動ロツド131(第5図)によつてON
にされる。第1タイマT1(図示せず)を有するリ
レーコイルTR1は第6図の場合とは逆にt1時間
(加熱時間)後にONになる。即ち、第1タイマ
T1はスイツチ143がONになるのと同時にスタ
ートしt1後にONになるタイプのタイマである。
リレーコイルTR1がONになるとそのリレー接
点tr1が閉成され、それと同時に第2タイマ付き
リレーコイルTR2の第2タイマT2(図示せず)
がスタートしかつ警報部材137Aが作動する。
従つてt1時間後に第1警報部材137Aが作動し
加熱完了を知らせるので作業者は作動ロツド13
1(第5図)によりスイツチ143を切ればよ
い。
In FIG. 7, when the power switch 153 is turned on and heating starts, the switch 1 is turned on as described above.
43 is turned ON by actuating rod 131 (Fig. 5)
be made into Relay coil TR1 with a first timer T 1 (not shown) turns ON after time t 1 (heating time), contrary to the case in FIG. That is, the first timer
T1 is a type of timer that starts at the same time as the switch 143 turns on and turns on after t1 .
When relay coil TR1 turns ON, its relay contact tr1 is closed, and at the same time, the second timer T 2 of relay coil TR2 with second timer (not shown)
starts and the alarm member 137A is activated.
Therefore, after t1 hour, the first alarm member 137A is activated and notifies the completion of heating, so the operator must press the activation rod 13.
1 (FIG. 5) to turn off the switch 143.

圧着作業の場合には第1警報部材137Aが作
動しても第2警報部材137Bが作動するまで作
業を続ければよい。即ち、上述の如くt1時間が経
過すると第1警報部材137Aが作動するがそれ
と同時に第2タイマT2がスタートする。第2タ
イマT2も第1タイマT1と同様にt2―t1(圧着時間
―加熱時間)時間後にそのリレーコイルTR2を
ONにするタイプのタイマである。従つて圧着作
業開始からt2後にリレーコイルTR2がONになり
その接点tr2A,tr2Bが作動せしめられる。接
点tr2A,tr2Bは夫々リレーコイルTR2によ
り駆動せしめられる一対の常閉、常開接点であ
る。即ち、常閉接点tr2AはリレーコイルTR2
がONになるときのみ開成され、常開接点tr2B
はリレーコイルTR2がONになるときのみ閉成
される。t2後に接点tr2Bが閉成されると同時に
リレーコイルCR1が励磁されその一対のリレー
接点cr1A,cr1Bを開閉作動せしめる。接点cr
1Aは常閉接点でありリレーコイルCR1により
開成せしめられ、一方、常開接点cr1Bはcr1A
に連動してリレーコイルCR1により閉成せしめ
られる。従つてcr1Bが閉成されると同時に第2
警報部材137Bが作動せしめられる。図から明
らかな如くリレーコイルCR1と接点cr1Bとは
スイツチ143がOFFにされないかぎり、たと
え接点tr2Bが再び開成しても作動し続ける自己
保持リレーを構成する。従つてt2後に接点tr2A
が開成されると同時にタイマ系回路(タイマT1
付き第1リレーコイルTR1及びタイマT2付き第
2リレーコイルTR2)はOFFになり、その結果
TR2がOFFになることにより接点tr2A,tr2
Bは第7図に示す初期位置に戻るが第2警報部材
137Bはスイツチ143を切らない限り作動し
続ける。即ち、接点tr2A,tr2Bはt2時間後に
瞬間的に駆動され、すぐにその初期位置に戻るが
自己保持リレー(CR1,Cr1B)の作用により
第2警報部材は作動し続ける。
In the case of crimping work, even if the first alarm member 137A is activated, the work may be continued until the second alarm member 137B is activated. That is, as described above, when the time t1 elapses, the first alarm member 137A is activated, and at the same time, the second timer T2 is started. Similarly to the first timer T1 , the second timer T2 also activates the relay coil TR2 after t2 - t1 (crimping time - heating time).
This is a type of timer that is turned on. Therefore, t2 after the start of the crimping operation, the relay coil TR2 is turned on and its contacts tr2A and tr2B are activated. Contacts tr2A and tr2B are a pair of normally closed and normally open contacts driven by relay coil TR2, respectively. In other words, normally closed contact tr2A is connected to relay coil TR2
It is opened only when tr2B turns ON, and the normally open contact tr2B
is closed only when relay coil TR2 is turned on. After t2 , contact tr2B is closed, and at the same time, relay coil CR1 is energized to open and close the pair of relay contacts cr1A and cr1B. contact cr
1A is a normally closed contact and is opened by relay coil CR1, while normally open contact CR1B is opened by CR1A.
It is closed by relay coil CR1 in conjunction with . Therefore, at the same time as cr1B is closed, the second
Alarm member 137B is activated. As is clear from the figure, the relay coil CR1 and the contact cr1B constitute a self-holding relay that continues to operate even if the contact tr2B is opened again unless the switch 143 is turned off. Therefore, contact tr2A after t2
At the same time, the timer system circuit (timer T 1
The first relay coil TR1 with timer T2 and the second relay coil TR2 with timer T2 ) are turned OFF, so that
When TR2 turns OFF, contacts tr2A and tr2
B returns to the initial position shown in FIG. 7, but the second alarm member 137B continues to operate unless the switch 143 is turned off. That is, the contacts tr2A and tr2B are momentarily activated after t2 hours and immediately return to their initial positions, but the second alarm member continues to operate due to the action of the self-holding relays (CR1, Cr1B).

以上の如くして、例えば第1,第2警報部材と
して色の異なるランプを用いれば加熱時間と圧着
時間とを視覚的に簡単に区別して制御できる。
As described above, for example, by using lamps of different colors as the first and second alarm members, the heating time and the crimping time can be easily visually distinguished and controlled.

第8図は第7図の更に別の実施例を示すもので
その作動を簡単に説明すれば次の通りである。
FIG. 8 shows yet another embodiment of the embodiment shown in FIG. 7, and its operation will be briefly explained as follows.

まず加熱時には、電源スイツチ153、スイツ
チ143が共にONされる。スイツチ143はそ
のOFF時には第1接点S1に、そしてON時には第
2接点S2に接する。スイツチ143がONになる
と、第1タイマT1を有するリレーコイルTR1が
第7図と同様にt1時間後にONとなる。TR1が
ONになると常開スイツチtr1が閉成され、第1
警報部材137Aが作動せしめられる。このとき
リレーコイルCR1もONになり、従つて接点cr
1A,cr1Bは閉成される。この時点で加熱は完
了であり、従つて作動ロツド131を戻してスイ
ツチ143をOFF位置、即ち接点S1側にもたら
す。尚、第7図の場合と同様にリレーコイルCR
1と接点cr1Aは自己保持リレーを構成するので
スイツチ143をS1側に戻しても接点cr2Cが開
成されない限りリレーコイルCR1は励磁された
ままである。スイツチ143がS1側にもどされる
とリレーコイルCROが励磁されるので、接点cr
0A,cr0Bが閉成され、リレーコイルCR1に
より閉成されている接点cr1Bを介してリレーコ
イルCR2が励磁される。リレーコイルCR2が励
磁されるとその接点cr2B,cr2D,cr2Eが閉
成されかつ接点cr2A,cr2Cは開成される。接
点cr2Cが開成されると同時に第1警報部材13
7Aは作動を停止する。即ち、第1警報部材13
7Aは第1スイツチ143の第1回目の開成(接
点S1側に戻す)と同時に作動を停止する。尚、リ
レーコイルCR2と接点cr2Cも自己保持リレー
を構成する。また、第1タイマT1付リレーコイ
ルTR1から第2タイマT2付きリレーコイルTR
2に切替えられるので圧着作業準備が完了する。
ここで圧着作業の開始に伴つてスイツチ143が
再び(第2回目)S2側にもたらされるとタイマ付
リレーコイルTR2の第2タイマT2がスタート
し、t2時間後にリレーコイルTR2をONにする。
第8図における第2タイマT2の設定時間はt2―t1
ではなくt2であることに留意する。t2後にリレー
コイルTR2が励磁されると常開接点tr2が閉成
され、第2警報部材137Bを作動せしめると同
時にリレーコイルCR3を励磁する(接点cr2D
は自己保持リレーコイルCR2により閉成されて
いる)。第2警報部材137Bが作動することに
より圧着完了を知ることができる。リレーコイル
CR3が励磁されるとその接点cr3が閉成される。
従つて圧着終了に伴つてスイツチ143が再び
(第2回目)S1側に戻されるとリレーコイルCR0
が励磁され、その結果接点cr0Bが閉成されリレ
ーコイルCR4が励磁される。その結果常閉接点
cr4が開放せしめられ、すべての自己保持リレー
及び第2警報部材137BはOFFにされる。尚、
第6,7,8図においてリレーコイルとその対応
接点は大文字と小文字で区別して同一アルフアベ
ツト記号で示し参照し易いようにしてある。
First, during heating, both the power switch 153 and the switch 143 are turned on. The switch 143 contacts the first contact S 1 when it is OFF, and contacts the second contact S 2 when it is ON. When the switch 143 is turned on, the relay coil TR1 having the first timer T1 is turned on after t1 time as in FIG. 7 . TR1 is
When turned ON, the normally open switch tr1 is closed and the first
Alarm member 137A is activated. At this time, relay coil CR1 is also turned on, so contact cr
1A and cr1B are closed. At this point, heating is complete, and therefore the actuating rod 131 is returned to bring the switch 143 to the OFF position, ie, to the contact S1 side. In addition, as in the case of Fig. 7, the relay coil CR
1 and contact cr1A constitute a self-holding relay, so even if switch 143 is returned to the S1 side, relay coil CR1 remains energized unless contact cr2C is opened. When the switch 143 is returned to the S1 side, the relay coil CRO is energized, so the contact cr
0A and cr0B are closed, and relay coil CR2 is excited via contact cr1B, which is closed by relay coil CR1. When the relay coil CR2 is energized, its contacts cr2B, cr2D, and cr2E are closed, and its contacts cr2A and cr2C are opened. At the same time as the contact cr2C is opened, the first alarm member 13
7A stops operating. That is, the first alarm member 13
7A stops its operation at the same time as the first switch 143 is opened for the first time (returned to the contact S1 side). Note that the relay coil CR2 and contact cr2C also constitute a self-holding relay. In addition, from the relay coil TR1 with the first timer T1 to the relay coil TR with the second timer T2
2, the preparation for crimping work is completed.
Here, when the switch 143 is brought to the S2 side again (second time) with the start of the crimping work, the second timer T2 of the timer-equipped relay coil TR2 starts, and after t2 hours, the relay coil TR2 is turned ON. do.
The setting time of the second timer T 2 in Fig. 8 is t 2 - t 1
Note that t 2 and not t 2. When relay coil TR2 is energized after t2 , normally open contact tr2 is closed, activating second alarm member 137B, and simultaneously energizing relay coil CR3 (contact cr2D
is closed by self-holding relay coil CR2). Completion of crimping can be known by operating the second alarm member 137B. relay coil
When CR3 is energized, its contact cr3 is closed.
Therefore, when the switch 143 is returned to the S1 side again (second time) upon completion of crimping, the relay coil CR0
is energized, and as a result, contact cr0B is closed and relay coil CR4 is energized. The result is a normally closed contact
cr4 is opened, and all self-holding relays and second alarm member 137B are turned off. still,
In FIGS. 6, 7, and 8, relay coils and their corresponding contacts are distinguished by uppercase and lowercase letters and are indicated by the same alphanumeric symbols for ease of reference.

斯くして本発明によれば加熱時間及び圧着時間
の制御は夫々加熱作業及び圧着作業に連動するタ
イマ機構により自動的に正確に行うことができ冒
頭に述べた如き問題点を解決できる。
Thus, according to the present invention, the heating time and the crimping time can be automatically and precisely controlled by a timer mechanism that is linked to the heating operation and the crimping operation, respectively, thereby solving the problems mentioned at the beginning.

尚、以上の説明においてはスイツチ143はカ
ム75の動きに連動する作動ロツド131を用い
てオンオフ制御するようにしたが、カム75に限
らず、加熱作業あるいは圧着作業に必然的に伴う
カム以外の可動部に連動させてもよいことは勿論
である。
In the above explanation, the switch 143 is controlled to be on/off using the actuating rod 131 that is linked to the movement of the cam 75. Of course, it may be linked to a movable part.

また、以上の説明はサドル融着機について行つ
てきたが本発明はソケツト融着機あるいはバツト
融着機にも同様に適用できる。例えばソケツト融
着機の場合にはスイツチ143を作動せしめるド
グを可動クランプ部に設ければよい。
Further, although the above description has been made with respect to a saddle welder, the present invention is equally applicable to a socket welder or a butt welder. For example, in the case of a socket fusion machine, a dog for actuating the switch 143 may be provided on the movable clamp portion.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明に係るサドル融着機の全体構成
を示す正面図、第2図は第1図の平面図、第3図
は第1図の右側面図、第4図は第1図の―線
断面図、第5図は第4図の―線断面図、第6
図は警報作動回路の一例を示す線図、第7図は第
6図とは別の警報作動回路の例を示す図、第8図
は第7図とは更に別の警報作動回路の例を示す
図。 10…パイプクランプ部、11…可動クランプ
部、13…固定クランプ部、75…カム、81…
レバー、130…タイマハウジング、143…ス
イツチ、137…警報部材、160…リレー、
T1,T2…タイマ、P…パイプ、S…サドル。
Fig. 1 is a front view showing the overall configuration of the saddle fusion machine according to the present invention, Fig. 2 is a plan view of Fig. 1, Fig. 3 is a right side view of Fig. 1, and Fig. 4 is the same as Fig. 1. Fig. 5 is a sectional view taken along the - line of Fig. 4, and Fig. 6 is a sectional view taken along the - line of Fig. 4.
7 is a diagram showing an example of an alarm activation circuit, FIG. 7 is a diagram showing an example of an alarm activation circuit different from that shown in FIG. 6, and FIG. 8 is a diagram showing an example of an alarm activation circuit different from that shown in FIG. Figure shown. DESCRIPTION OF SYMBOLS 10... Pipe clamp part, 11... Movable clamp part, 13... Fixed clamp part, 75... Cam, 81...
lever, 130...timer housing, 143...switch, 137...alarm member, 160...relay,
T 1 , T 2 ...timer, P...pipe, S...saddle.

Claims (1)

【特許請求の範囲】 1 パイプをクランプするパイプクランプ部とこ
のパイプに融着すべき被融着部材を保持するホル
ダ部とを該両者間に延びる一対の平行案内棒に沿
つて相対的に接近離反可能に対設せしめ、パイプ
と被融着部材との融着面を所定時間加熱溶融した
後に溶融面どうしを所定時間圧着することにより
パイプに被融着部材を融着するパイプ融着機にお
いて、上記ホルダ部にその接近運動に連動する第
1のスイツチを有するタイマ機構を設けると共
に、該タイマ機構は上記第1スイツチの閉成時に
スタートする加熱時間制御用第1タイマT1と、
該第1タイマの終了時にスタートする圧着時間制
御用第2タイマT2と、第1タイマの終了と同時
に作動しかつ第2タイマの終了と同時に作動を停
止する警報部材とを有することを特徴とするタイ
マ機構付パイプ融着機。 2 パイプをクランプするパイプクランプ部とこ
のパイプに融着すべき被融着部材を保持するホル
ダ部とを該両者間に延びる一対の平行案内棒に沿
つて相対的に接近離反可能に対設せしめ、パイプ
と被融着部材との融着面を所定時間加熱溶融した
後に溶融面どうしを所定時間圧着することにより
パイプに被融着部材を融着するパイプ融着機にお
いて、上記ホルダ部にその接近運動に連動する第
1のスイツチを有するタイマ機構を設けると共
に、該タイマ機構は上記第1スイツチの閉成時に
スタートとする加熱時間制御用第1タイマT1と、
該第1タイマの終了時にスタートする圧着時間制
御用第2タイマT2と、第1タイマの終了と同時
に作動しかつ第2タイマの終了と同時に作動を停
止する第1警報部材と、第2タイマ終了時に作動
し第1スイツチを開成することにより作動を停止
する第2警報部材とを有することを特徴とするタ
イマ機構付パイプ融着機。 3 パイプをクランプするパイプクランプ部とこ
のパイプに融着すべき被融着部材を保持するホル
ダ部とを該両者間に延びる一対の平行案内棒に沿
つて相対的に接近離反可能に対設せしめ、パイプ
と被融着部材との融着面を所定時間加熱溶融した
後に溶融面どうしを所定時間圧着することにより
パイプに被融着部材を融着するパイプ融着機にお
いて、上記ホルダ部にその接近運動に連動する第
1のスイツチを有するタイマ機構を設けると共
に、該タイマ機構は上記第1スイツチの1回目の
閉成時にスタートとする加熱時間制御用第1タイ
マT1と、加熱時間終了後第1スイツチが開成さ
れた後2回目の閉成時にスタートする圧着時間制
御用第2タイマT2と、第1タイマ終了と同時に
作動し第1回目の第1スイツチの開成により作動
を停止する第1警報部材と、第2タイマ終了と同
時に作動し第1スイツチの2回目の開成により作
動を停止する第2警報部材とを有することを特徴
とするタイマ機構付パイプ融着機。
[Claims] 1. A pipe clamp section that clamps a pipe and a holder section that holds a member to be welded to the pipe are relatively approached along a pair of parallel guide rods extending between them. In a pipe fusion machine that welds a pipe and a member to be welded by heating and melting the welding surfaces of the pipe and the member to be welded for a predetermined period of time, and then pressing the melted surfaces together for a predetermined period of time. , a timer mechanism having a first switch linked to the approach movement of the holder part is provided, and the timer mechanism includes a first timer T1 for controlling heating time that starts when the first switch is closed;
It is characterized by having a second timer T2 for crimping time control that starts when the first timer ends, and an alarm member that operates at the same time as the first timer ends and stops operating at the same time as the second timer ends. A pipe fusion machine with a timer mechanism. 2. A pipe clamp part that clamps a pipe and a holder part that holds a member to be welded to the pipe are arranged so as to be able to approach and separate from each other along a pair of parallel guide rods extending between them. , in a pipe fusion machine that fuses a member to be welded to a pipe by heating and melting the welding surfaces of the pipe and the member to be welded for a predetermined period of time and then pressing the molten surfaces together for a predetermined period of time, the holder part is provided with the A timer mechanism having a first switch interlocked with the approach movement is provided, and the timer mechanism includes a first timer T1 for controlling heating time that starts when the first switch is closed;
a second timer T2 for crimping time control that starts when the first timer ends; a first alarm member that operates at the same time as the first timer ends and stops operating at the same time as the second timer; and a second timer. A pipe fusion machine with a timer mechanism, characterized in that it has a second alarm member that is activated when the timer is finished and stops the operation by opening the first switch. 3. A pipe clamp part that clamps a pipe and a holder part that holds a member to be welded to the pipe are arranged so that they can approach and separate from each other along a pair of parallel guide rods extending between them. , in a pipe fusion machine that fuses a member to be welded to a pipe by heating and melting the welding surfaces of the pipe and the member to be welded for a predetermined period of time and then pressing the molten surfaces together for a predetermined period of time, the holder part is provided with the A timer mechanism having a first switch linked to the approaching movement is provided, and the timer mechanism includes a first timer T1 for controlling the heating time that starts when the first switch is closed for the first time, and a first timer T1 for controlling the heating time that starts when the first switch is closed for the first time. A second timer T2 for crimping time control starts when the first switch is closed for the second time after the first switch is opened, and a second timer T2 starts at the same time as the first timer ends and stops when the first switch is opened for the first time. 1. A pipe fusion machine with a timer mechanism, comprising: a first alarm member; and a second alarm member that operates simultaneously with the end of a second timer and stops operating when the first switch is opened a second time.
JP57056094A 1982-04-06 1982-04-06 Pipe fusion-welding machine with timer mechanism Granted JPS58173618A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57056094A JPS58173618A (en) 1982-04-06 1982-04-06 Pipe fusion-welding machine with timer mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57056094A JPS58173618A (en) 1982-04-06 1982-04-06 Pipe fusion-welding machine with timer mechanism

Publications (2)

Publication Number Publication Date
JPS58173618A JPS58173618A (en) 1983-10-12
JPH0134142B2 true JPH0134142B2 (en) 1989-07-18

Family

ID=13017508

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57056094A Granted JPS58173618A (en) 1982-04-06 1982-04-06 Pipe fusion-welding machine with timer mechanism

Country Status (1)

Country Link
JP (1) JPS58173618A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4990209A (en) * 1986-06-27 1991-02-05 Rakes George C Self propelled pipe fusion machine

Also Published As

Publication number Publication date
JPS58173618A (en) 1983-10-12

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