JPS58171519A - Treatment of molten iron - Google Patents
Treatment of molten ironInfo
- Publication number
- JPS58171519A JPS58171519A JP5589282A JP5589282A JPS58171519A JP S58171519 A JPS58171519 A JP S58171519A JP 5589282 A JP5589282 A JP 5589282A JP 5589282 A JP5589282 A JP 5589282A JP S58171519 A JPS58171519 A JP S58171519A
- Authority
- JP
- Japan
- Prior art keywords
- molten
- iron
- treatment
- temperature
- molten iron
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/10—Handling in a vacuum
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Treatment Of Steel In Its Molten State (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は鋳鉄鋳物や鋼材の製造に供される溶鉄から有害
な元素を効果的に除去するための処理方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a treatment method for effectively removing harmful elements from molten iron used in the production of iron castings and steel products.
一般に各種の工業用金属材料は、鋼屑や銑鉄を配合原料
として溶製されるが、このうちダクタイル鋳鉄や可鍛鋳
鉄あるいは特殊鋼や深絞り用銅等の強靭性を特徴とする
鋳鉄、鋼材の製造には、特に汚染されていない純良な配
合原料を用いることが必須とされている。これは、これ
らの強靭材料では、その基本構成元素であるFe、Cl
8i以外に、凪、Cu%8n、 Zn、 Pb%ムl、
8等の元素が多く含有されると、靭性等の材料特性が阻
害されると同時にその製造も困畷となるためである。例
えばダクタイ7%/鋳鉄の場合では、Mn、Cu、 8
n等の元素は熱処理によってもその組織のフェライト化
を困難にし、またB、に、ム8 等の元素は黒鉛の球状
化を阻害する。また、ステンレス鋼のような鋼材の場合
についても、−1(3u、8烏、S等が余9多く含有さ
れると、粒界腐食を促進したり衝撃値を低下する不都合
を生じる。In general, various industrial metal materials are produced using scrap steel and pig iron as mixed raw materials. In the production of , it is essential to use uncontaminated and pure raw materials. This is due to the fact that the basic constituent elements of these tough materials are Fe and Cl.
In addition to 8i, Nagi, Cu%8n, Zn, Pb%mul,
This is because if a large amount of elements such as 8 are contained, the material properties such as toughness are inhibited, and at the same time it becomes difficult to manufacture. For example, in the case of duct tie 7%/cast iron, Mn, Cu, 8
Elements such as n make it difficult to turn the structure into ferrite even by heat treatment, and elements such as B, 8 and 8 inhibit graphite from becoming spheroidal. Also, in the case of steel materials such as stainless steel, if -1(3u, 8u, S, etc.) are contained in an excess of 9, this will cause problems such as promoting intergranular corrosion and lowering the impact value.
しかるに、資源枯渇の問題並びに合金鋼材やメッキ鋼材
等の材料の多様化傾向に伴い、最近では必要な純良なス
クラップ等の溶解原料の入取が困難な実情にあり、いき
おい製造コストの増大を余儀なくされている。However, due to the problem of resource depletion and the diversification of materials such as alloy steel and plated steel, it has recently become difficult to obtain the necessary melting raw materials such as high-quality scrap, which has forced an increase in manufacturing costs. has been done.
この対策として、純良な原料の便用に依存しないで済む
製造法、即ち配合[料を溶解した後、その溶鉄中から勘
等の有害元素を除去して用いる製造手段も試みられてい
る。例えば、従来では勤の除去手段として、酸素の吹き
込みあるいは酸化鉄の添加に19これを酸化除去するこ
とが知られている。しかし乍ら、この方法ではiのみな
らず、本来有用な8i、0等も積極的に除去されてしま
う不具合があp1除去、効果、経済性O拘でも問題が多
い、セして又、いずれにして41既知の溶鉄処理方法ニ
ア−)テハ、Ou、 8n、 Zn、 ?、 8 その
他の微量有害元素についてはこれらt−約確有効に除去
するための手段が見当らないのが実情である。As a countermeasure to this problem, attempts have been made to develop a manufacturing method that does not rely on the availability of pure raw materials, that is, a manufacturing method that involves removing harmful elements such as iron from the molten iron after melting the compound. For example, conventionally known means for removing iron oxide include blowing oxygen or adding iron oxide to remove it by oxidation. However, this method has the problem that not only i but also originally useful 8i, 0, etc. are actively removed, and there are many problems with p1 removal, effectiveness, and economy. 41 known molten iron processing methods near) Teja, Ou, 8n, Zn, ? , 8 The reality is that no means have been found to effectively remove other trace amounts of harmful elements.
かかる技術問題点に鑑み、本発明は!111鋳鉄鋳物や
強靭鋼材の製造に供されるFe −C−8i系の溶銑又
は溶鋼中から、本来必要とされる有用なCと8iKつい
ては全く損失せしめることなく、有害な凪、偽、8u%
Zn 、ムs、8 尋の元素のみt有効に除去できるよ
うにした画期的な溶鉄の処理方−法を新九に提供するこ
とに成功し几ものである。In view of such technical problems, the present invention! From Fe-C-8i hot metal or molten steel used for the production of 111 cast iron castings and strong steel materials, there is no loss of the useful C and 8iK that are originally required, and harmful calm, false, 8u% is removed.
We have succeeded in providing Shin-Ku with an innovative method for processing molten iron that can effectively remove only the elements Zn, Mus, and 80%.
本発明の処理方法は、適切な温度管理と攪拌手段と高真
空処理の=者の手段を特定条件の下に併用することによ
り、目的の#鉦又は溶鋼中から凪、Cu、 8n、 Z
n、ム3.8等の低沸点金属のみf:R択的に蒸発除去
せしめるようにし友ものである。The processing method of the present invention uses appropriate temperature control, stirring means, and high vacuum treatment in combination under specific conditions to remove copper, Cu, 8n, and Z from the target #gong or molten steel.
It is preferable to selectively evaporate and remove only low-boiling point metals such as n, mu 3.8, etc. f:R.
本発明の処理方法は、キュポラ、高炉、電気炉等の溶解
炉で溶製したre −0−8i系浴銑又は溶鋼を取鍋4
L<は誘導炉に採湯し、これ管真空処理装置内で溶銑又
は溶鋼温度をその溶融温度よりも約50℃以上は高く保
つようにし、かつ攪拌を加えなから10−’smHg〜
IQ−−Hgの真空雰囲気中に通常数10分藺保持する
ことによシ冥總される。この際、所要の攪拌は、誘導炉
による場合ではその電磁誘導攪拌作用に行なわれるし、
揺動乃至振動の外的付与やスターブ−攪拌等による別途
の機械的攪拌手段によっても良い。The treatment method of the present invention uses a ladle 4 of re-0-8i bath pig iron or molten steel melted in a melting furnace such as a cupola, blast furnace, or electric furnace.
L< is 10-'smHg~ when the hot metal is drawn into an induction furnace, the temperature of the hot metal or molten steel is kept at about 50°C or more higher than the melting temperature in the tube vacuum treatment equipment, and stirring is not added.
This is usually carried out by keeping the IQ--Hg in a vacuum atmosphere for several tens of minutes. At this time, the required stirring is performed by the electromagnetic induction stirring action in the case of an induction furnace.
Separate mechanical stirring means such as external application of rocking or vibration or starvation stirring may also be used.
本発明の処理方法において、溶銑又は溶鋼をその溶融温
度よルも約50℃以上高い温度に保持する珊EI3Fi
、後述する冥施からも明らかなように低沸点金属元素の
蒸発を促進するためである。これtEK具体的に説明す
れば、例えば強靭鋳鉄鋳物用の溶銑、即ちC2,5〜4
,2声、8i 0,5〜4.0%を含有するものの場合
では、そ、の浴融温度約1150℃t−50℃以上上回
る1200℃以上に保持する必要がある。In the treatment method of the present invention, EI3Fi which maintains the hot metal or molten steel at a temperature higher than its melting temperature by about 50°C or more is used.
This is to promote the evaporation of low-boiling metal elements, as is clear from the rituals described below. To explain this tEK specifically, for example, hot metal for strong cast iron castings, that is, C2,5~4
, 2 notes, 8i 0.5 to 4.0%, it is necessary to maintain the melting temperature of the bath at 1200° C. or more, which is about 1150° C. or more than 50° C.
また真空雰囲気中で溶銑又は溶鋼に攪拌を併用する増白
は、溶鉄と雰囲気との接触面積を増し、その処理時間を
短縮するためである。実際後述の実施例からも裏付けら
れるように攪拌による効果は顕著である。In addition, whitening in which hot metal or molten steel is stirred in a vacuum atmosphere increases the contact area between the molten iron and the atmosphere and shortens the processing time. In fact, as evidenced by the Examples described below, the effect of stirring is remarkable.
セして又、本発明の9&理方法において浴銑又は溶鋼を
10−’m!Ig〜10−−狗の特定した高真空雰囲気
中に保持する3!Ji!田は、目的とする低沸点金属の
みを選択的にかつ又短時間で蒸発除去せしめるためであ
る。これは後述の実施例からも理解できるように、その
上限を超える圧力雰囲気では脱ガスには有効であっても
、目的とする有害金属元素の蒸発除去には余り奏効せず
、一方その下限を下図る圧力雰囲気では81、C等の有
用元素の損失を招くおそれがあり、同時に装置的にも困
難を伴うためである。なお従来から数百讃顯の雰囲気で
金属溶湯からN、、鶏、O8等を脱ガスするいわゆる真
空脱ガス処理については斯界でよく知られ友技術である
が、本発明は特[Mn、8.8n、ムsJl!には(3
u等の金属元素を蒸発除去せしめ±ことを可能ならしめ
た点で従来技術と明確に区別される画期的な技術的思想
をなすものである。In addition, in the 9 & process method of the present invention, the bath pig iron or molten steel is heated to 10 m! Ig~10--Keep in a high vacuum atmosphere specified by the dog 3! Ji! The purpose of this is to evaporate and remove only the target low-boiling point metal selectively and in a short period of time. As can be understood from the examples described below, even if a pressure atmosphere exceeding the upper limit is effective for degassing, it is not very effective in removing the harmful metal elements by evaporation; This is because the pressure atmosphere below may lead to loss of useful elements such as 81 and C, and at the same time, it is difficult to use equipment. The so-called vacuum degassing process, in which N, O8, etc. are degassed from molten metal in an atmosphere of several hundred centimeters, is well known in the industry and is a well-known technology, but the present invention specifically .8n, MusJl! (3
This is an epoch-making technical idea that is clearly distinguishable from conventional techniques in that it makes it possible to vaporize and remove metal elements such as u.
次に本発明の5iilIi例を褐げて説明する。下記表
1〜3は鋳鉄溶銑を処理、溶銑として、種々の条件で処
理した実施例を比較例と共に示している。ここで表1は
温度の影響度の観点から、表2Fi真空度の観点を−ら
、また表3は攪拌効果の点から各々まとめたものである
。Next, a 5iilIi example of the present invention will be briefly explained. Tables 1 to 3 below show examples and comparative examples in which cast iron hot metal was treated and treated under various conditions as hot metal. Here, Table 1 is summarized from the viewpoint of the degree of influence of temperature, Table 2 Fi is summarized from the viewpoint of the degree of vacuum, and Table 3 is summarized from the viewpoint of the stirring effect.
(次 ′1#)
表1 温度の影響
表2 真空度の影響
温度 1350℃一定
表3 攪拌(藁屑波誘導攪拌)効果の影響温度1350
〜1400℃一定
真空度 9〜5x10−旬一定
攪拌力は負荷電力の大きさKよって評価、いずれも30
0−の溶銑に温度範囲を一定にして継続的に負荷
上記表1〜6に示す結果によれば明らかなように、特定
の温度、攪拌条件で高真空雰囲気中に保持する本発明に
係る処理方法t″実施した場合では、浴銑中から凪、8
.8n、(As)については非常に顕著な蒸発除去効果
が得られ、Cuについても相当大きな蒸発除去効果が認
められる。これに反し、有用な必須成分であるC、 8
i Kついては殆んど変動せず、本発明に係る処理方法
では有害な勤、Ou、8n、Zn、ム1%S等の低沸点
金属のみt選択的に蒸発除去できるものであることが確
認できる。(Next '1#) Table 1 Influence of temperature Table 2 Influence of degree of vacuum Temperature constant 1350℃ Table 3 Influence of stirring (straw waste wave induced stirring) effect temperature 1350
~1400℃ constant vacuum degree 9~5x10-temperature constant stirring power is evaluated by the load power size K, both are 30
As is clear from the results shown in Tables 1 to 6 above, the process according to the present invention involves continuously loading hot metal at a constant temperature in a constant temperature range. When method t'' is carried out, the temperature is 8.
.. A very remarkable evaporation removal effect was obtained for 8n, (As), and a considerably large evaporation removal effect was also observed for Cu. On the contrary, C, which is a useful essential component, 8
There was almost no change in iK, confirming that the treatment method of the present invention can selectively evaporate and remove only harmful low-boiling point metals such as O, O, 8n, Zn, and 1% S. can.
以上の通9本発明の溶鉄処理方法によれば、Fe−C−
5t系の浴銑又は溶鋼について、その有害なMn、Ou
、8n、Zn、ム3、S等の低沸点金属のみを効果的に
蒸発除去せしめることができるものである。従って、本
発明の処理方法を5j!施すれば、従来強靭鋳鉄や鋼材
の溶製にさいし課されていた配合原料の品質等級の制限
が大幅に緩和され、目的製品を経済的に製造でき、資源
有効利用に資する工業的価値著大なものである。According to the molten iron processing method of the present invention, Fe-C-
Regarding 5t series bath pig iron or molten steel, the harmful Mn and Ou
, 8n, Zn, Mu3, S, and other low boiling point metals can be effectively vaporized and removed. Therefore, the treatment method of the present invention can be applied to 5j! If this is done, the restrictions on the quality grades of compounded raw materials that were conventionally imposed on the melting of strong cast iron and steel materials will be greatly eased, the desired products can be manufactured economically, and the industrial value that contributes to the effective use of resources will be enormous. It is something.
Claims (1)
も約50℃以上高い処理温度に保つようにして、これを
攪拌しつつ10−’−Hg〜10−’am Hgの真空
雰囲気中に保持し、溶湯中のOu 、 8n、 Zm、
ムー1S%i等の低沸点金属を蒸発除去せしめること七
特徴とする溶鉄の%場方法。 2 処理溶鉄−IIXC2,5〜4.2鋤、8i Q、
5〜4.0%管金含有る鋳鉄溶銑で、かつ処理温度が1
200℃以上であると共に、C1Bit損失する仁とな
くCu、8n、In%ム3.8、凪等の゛低沸点金属9
みt−蒸発除去せしめる特許請求の範囲第1項記載の処
理方法。[Claims] lFe-0-8i hot metal or molten steel is heated to a temperature of 10-'-Hg to 10-'-Hg while being stirred, while being maintained at a processing temperature that is approximately 50°C higher than its melting temperature. Ou, 8n, Zm,
A method for producing molten iron characterized by evaporating and removing low boiling point metals such as 1S%i. 2 Processed molten iron-IIXC2,5~4.2 plow, 8i Q,
Cast iron hot metal containing 5 to 4.0% tube metal and processing temperature 1
200℃ or higher, and low boiling point metals such as Cu, 8n, In% 3.8, Nagi, etc. without causing C1Bit loss.
2. The treatment method according to claim 1, wherein t-evaporation is carried out.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5589282A JPS58171519A (en) | 1982-04-01 | 1982-04-01 | Treatment of molten iron |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5589282A JPS58171519A (en) | 1982-04-01 | 1982-04-01 | Treatment of molten iron |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS58171519A true JPS58171519A (en) | 1983-10-08 |
JPS6217007B2 JPS6217007B2 (en) | 1987-04-15 |
Family
ID=13011759
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5589282A Granted JPS58171519A (en) | 1982-04-01 | 1982-04-01 | Treatment of molten iron |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58171519A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2667613A1 (en) * | 1990-10-09 | 1992-04-10 | Nord Inst Ind | PROCESS FOR EXTRACTING ZINC FROM LIQUID CAST IRON, MEANS FOR CARRYING OUT THE PROCESS AND PRODUCTS THUS OBTAINED. |
JP2014091847A (en) * | 2012-11-02 | 2014-05-19 | Jfe Steel Corp | Method of removing tin from molten iron |
-
1982
- 1982-04-01 JP JP5589282A patent/JPS58171519A/en active Granted
Non-Patent Citations (3)
Title |
---|
ARCHIV FUR DAS EISENHUTTENWESEN=1959 * |
THE USES OF VACUUM IN METALLURGY=1964 * |
THERMOCHMISTRY FOR STEELMAKING=1960 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2667613A1 (en) * | 1990-10-09 | 1992-04-10 | Nord Inst Ind | PROCESS FOR EXTRACTING ZINC FROM LIQUID CAST IRON, MEANS FOR CARRYING OUT THE PROCESS AND PRODUCTS THUS OBTAINED. |
JP2014091847A (en) * | 2012-11-02 | 2014-05-19 | Jfe Steel Corp | Method of removing tin from molten iron |
Also Published As
Publication number | Publication date |
---|---|
JPS6217007B2 (en) | 1987-04-15 |
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