JPS58170445A - Easily controllable method and apparatus for drying noodle, capable of preventing breakage of noodle and keeping its activity - Google Patents

Easily controllable method and apparatus for drying noodle, capable of preventing breakage of noodle and keeping its activity

Info

Publication number
JPS58170445A
JPS58170445A JP57054028A JP5402882A JPS58170445A JP S58170445 A JPS58170445 A JP S58170445A JP 57054028 A JP57054028 A JP 57054028A JP 5402882 A JP5402882 A JP 5402882A JP S58170445 A JPS58170445 A JP S58170445A
Authority
JP
Japan
Prior art keywords
drying
air
noodles
room
chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP57054028A
Other languages
Japanese (ja)
Other versions
JPH0239227B2 (en
Inventor
Hisashi Nagai
長井 恒
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HOSHINO BUSSAN KK
Original Assignee
HOSHINO BUSSAN KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HOSHINO BUSSAN KK filed Critical HOSHINO BUSSAN KK
Priority to JP57054028A priority Critical patent/JPS58170445A/en
Publication of JPS58170445A publication Critical patent/JPS58170445A/en
Publication of JPH0239227B2 publication Critical patent/JPH0239227B2/ja
Granted legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/52Heat recovery pumps, i.e. heat pump based systems or units able to transfer the thermal energy from one area of the premises or part of the facilities to a different one, improving the overall efficiency

Landscapes

  • Noodles (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

PURPOSE:To keep the temperature and humidity in each drying chamber at respective specific values, to prevent the breakage of noodles in the drying of fresh noodles, and to save the energy consumption in the drying process, by recycling the air in each drying chamber to the chamber through an air conditioner. CONSTITUTION:Fresh noodles M1 are transferred by the conveyor L through the first drying chamber DR1. The chamber DR1 is furnished with exhaust ducts 8a and 8b. At the initial stage of drying, the hot air is exhausted from the duct 8a. At the latter stage, the air in the first drying chamber DR1 is supplied through the duct 8b to the air conditioner 5a, and returned to the drying chamber DR1. The air conditioner has built-in cooler and heater, and controls the atmosphere in the chamber DR1 at 20-22 deg.C and <=52% RH regardless of the season. Thereafter, the fresh noodles are passed through the second, the third and the fourth drying chambers. The air in each chamber is controlled to definite temperature and humidity by each air conditioner, and recycled to the chamber.

Description

【発明の詳細な説明】 本発明は、乾麺の製造、特に多加水麺の落麺を防止し、
省エネルギーを計り、活性を持続させ、かつ製造管理が
容易なる麺の乾燥方法およびその装置に関するものであ
る。
DETAILED DESCRIPTION OF THE INVENTION The present invention is directed to the production of dried noodles, particularly to prevent the dropping of noodles with a large amount of water added,
The present invention relates to a method and device for drying noodles that saves energy, maintains activity, and facilitates manufacturing control.

従来からの一般的な乾麺の製造工程を大別すると、囚製
麺工程、(B)乾燥工程、(C’)包装工程に分けられ
る。
The conventional general dry noodle production process can be roughly divided into a noodle production process, (B) a drying process, and (C') a packaging process.

通常、乾麺は、小麦粉に食塩水を加えて混ぜ合せ、これ
をロールで圧延して麺帯にし、さらに切出機で細い麺線
となし、適当な乾燥方式で乾燥させているのが現状であ
る。
Normally, dried noodles are made by adding salt water to flour, mixing it, rolling it into noodle strips with rolls, cutting it into thin noodle strips with a cutting machine, and drying it using an appropriate drying method. be.

従来の一般的な乾燥方式は、麺線掛機にがかった麺をし
ばらく日陰干しをしてから、屋外で天日乾燥を行うとか
、熱風または蒸気配管によって乾燥室を高温化して乾燥
させていた。
Conventional common drying methods include drying the noodles in the shade for a while after being coated with a noodle string machine, and then drying them outdoors in the sun, or by raising the temperature of the drying room using hot air or steam piping. .

しかしながら、天日乾燥を急激に行なうと麺がもろく折
損しやすくなり、・縦割れを生じたり、中心部分の乾燥
が不十分に終ることがあるので、強い日射しを避け、ま
た一時的に行わずに時々日陰干しをして、水分の均一化
をはかる必要があり、十分な配慮が要請されていた。
However, if you dry the noodles too quickly in the sun, they may become brittle and break easily, causing vertical cracks or drying in the center may be insufficient, so avoid strong sunlight and do not dry the noodles temporarily. It is necessary to dry the product in the shade from time to time to even out the moisture content, and sufficient consideration was required.

このように、天日乾燥は不規則な天候の支配を受けやす
く、時間のロスをもたらすだけでなく、均質な乾麺の量
産に適−しない欠点があった。
As described above, solar drying is susceptible to irregular weather conditions and not only results in a loss of time, but also has the disadvantage that it is not suitable for mass production of homogeneous dried noodles.

また、前記した熱風または蒸気乾燥はある程度進歩した
ものではあるものの、依然として作業員の1勘″とか、
簡単な温湿度計に頼って乾燥操作を行なう関係上、やや
もすると作業ミスが起りゃすい難点があった。
In addition, although the hot air or steam drying methods described above have made some progress, they still rely on workers' mere intuition.
Since the drying operation relies on a simple thermohygrometer, there is a drawback that mistakes are easily made.

また、急速乾燥の場合は、縦割れを生じたり、日なた臭
を帯びたりするし、一方では、乾燥不足の場合にカビ臭
を起しやすいものである。
In addition, in the case of rapid drying, vertical cracks may occur and a sun-drenched odor may occur, while on the other hand, in the case of insufficient drying, a musty odor is likely to occur.

しかも現在の日本農林規格(JAS)によると、乾麺に
ついては厳しい規格が制定され、干しそげ、干しうどん
、干し平麺等のそれぞれについて定義を定め、干しそば
、干しうどんでは使用する原料小麦粉の灰分が規定され
、それ等製品の水分含量の最高が定められ、また外観、
湯煮時の食味、重l゛その他が定められている。
Moreover, according to the current Japanese Agricultural Standards (JAS), strict standards have been established for dried noodles, and definitions have been established for each of dried soge, dried udon, dried flat noodles, etc., and dried soba and dried udon have ash content of the raw flour used. are specified, the maximum moisture content of such products is specified, and the appearance,
The taste, weight, etc. when boiled in hot water are determined.

こうした乾麺の規格(JAS)に合致し、それを満足さ
せるに当って、技術的に最も難しいものは、すでに述べ
てきた乾燥工程であり、この工程の良否が品質を決定し
、取引上はもとより規格(JAS )の合否を左右する
ことになる。
In meeting and satisfying these dry noodle standards (JAS), the most technically difficult step is the drying process, which I have already mentioned. This will determine whether the standard (JAS) is passed or not.

しかるに、これほど重要であるにもかかわらず、前記乾
燥方式が旧態依然として実施されており、前述した問題
点を抱えているのが現状である。
However, despite being so important, the drying method is still being practiced in an outdated manner, and currently suffers from the problems described above.

そのため、ひとたび前記のごときクレーム事故が発生す
ると、それが大量生産されたものである場合には、その
不良品化が由々しい問題であり、その根本的な解決が強
く望まれていた。
Therefore, once the above-mentioned complaint incident occurs, if the product is mass-produced, it is a serious problem that the product becomes defective, and a fundamental solution has been strongly desired.

発明者は永年研究の結果、前記難点を解決し、後記する
効用をもたらす落麺を防止し、活性を持続させ、かつ製
造管理が容易なる麺の乾燥方法およびその装置の発明に
成功した。
As a result of many years of research, the inventor has succeeded in inventing a method and device for drying noodles that solves the above-mentioned difficulties, prevents dropped noodles, maintains activity, and facilitates manufacturing control, which provides the benefits described below.

本発明は、従来の天日乾燥、熱風または蒸気乾燥等によ
る乾燥手段に代るものであって、それは先に発明者が開
示した特公昭56−42255号公報(乾燥の活性持続
乾燥方法およびその装置。
The present invention replaces the conventional drying means such as solar drying, hot air or steam drying, and is based on the method disclosed in Japanese Patent Publication No. 56-42255 (Sustained active drying method and its method) previously disclosed by the inventor. Device.

以下、関連先行技術という。)の技術思想を更に検討し
、研究開発の結果もたらされた改良に係る研究成果であ
って、その主旨は空気調整装置による乾燥方式を採用し
、特殊かつ斬新な条件のエアーコントロールを行うこと
によって、特に多加水の麺生地よりなる最初の麺線を落
麺することなくかつ、省エネルギーを計り麺生地を活性
のまま安定乾燥させ、縦割れ、カビ臭等がなく、食味住
良にして、品質が均一かつ優良な乾麺を得るとともに、
乾燥工程における落麺防止と、活性持続の可能な乾燥方
法および装置の提供を目的とするものである。
Hereinafter referred to as related prior art. ) research results related to improvements brought about as a result of research and development, the gist of which is to adopt a drying method using an air conditioning device and perform air control under special and innovative conditions. By this method, the first noodle string made of noodle dough with a high water content is not dropped, and the noodle dough is stably dried while remaining active in order to save energy, and there is no vertical cracking, mold odor, etc., and the taste is good. In addition to obtaining dried noodles of uniform quality and excellent quality,
The object of the present invention is to provide a drying method and device that can prevent noodles from falling in the drying process and maintain their activity.

本発明は、第1乾燥室においては、加温、減温、減湿及
び一部排気の4段階が連続的に自動コントロールされ、
また、第2乾燥室以下においては、加湿、加湿、減温、
減湿を4段階のもとに連続的に絹合わせた循環式のリサ
イクル空気調整装置による、特殊条件下の環境を設定す
ることにより、落麺を防止し、かつ縦割れ、乾燥不良の
ない風味良好な”生きた乾麺”を得ることができるもの
である。
In the present invention, in the first drying chamber, four stages of heating, temperature reduction, dehumidification, and partial exhaust are continuously and automatically controlled,
In addition, in the second drying room and below, humidification, humidification, temperature reduction,
By setting an environment under special conditions using a circulating recycling air conditioning device that continuously dehumidifies silk in four stages, it prevents noodles from falling, and creates a flavor without vertical cracking or drying defects. It is possible to obtain good "living dried noodles".

まず、本発明の麺の乾燥装置を図面について説明すると
、次のとおりである。
First, the noodle drying apparatus of the present invention will be explained with reference to the drawings.

図面は実施の一例たる乾麺工場の設備、機器の配置概略
を示し、第1図は第1.第2乾燥室、第2図は第3.第
4乾燥室、第3図は仕上室の各平面図、第4図は第1な
いし第3図A−A線断面図、第5図は、第1ないし第3
図のB−B線断面図であシ、第6図(a)は第1乾燥室
の要部断面図で、加温、減温、減湿及び一部排気の4段
階を連続的に組み合わせた空気調和方式を示し、第6図
(b)は第2ないし第4乾燥室の要部断面部分図で、加
温、加湿、減温、減湿の4機能を組み合わせた循環式の
リサイクル空気調和装置による乾燥方式を示すものであ
る。
The drawings schematically show the layout of equipment and equipment in a dry noodle factory, which is an example of implementation. The second drying room, Figure 2 is the 3rd drying room. 4th drying chamber, FIG. 3 is a plan view of each finishing chamber, FIG. 4 is a sectional view taken along line A-A in FIGS. 1 to 3, and FIG.
Figure 6 (a) is a sectional view taken along the line B-B in the figure, and Figure 6 (a) is a sectional view of the main part of the first drying chamber, in which four stages of heating, temperature reduction, dehumidification, and partial exhaust are successively combined. Figure 6(b) is a partial cross-sectional view of the main parts of the second to fourth drying chambers, and shows a circulating air conditioning system that combines the four functions of heating, humidification, temperature reduction, and dehumidification. This shows a drying method using a conditioning device.

図示例は製麺室1及び第1.第2乾燥室DR1゜DR2
を3階に、第3.第4乾燥室DR,、DR,を2階に、
仕上室兼包装室2を1階に設けた装置例であり、G1は
懸架された状態のまま、第2乾燥室DR2から第3乾燥
室DR,)移行するための乾麺M2の下降案内装置であ
り、G2は第4乾燥室DRIIから包装室2へと導く下
降案内装置である。
The illustrated example is noodle making room 1 and 1st room. Second drying room DR1゜DR2
on the 3rd floor, 3rd floor. The fourth drying room DR,, DR, is on the second floor.
This is an example of a device in which a finishing room/packaging room 2 is provided on the first floor, and G1 is a descending guide device for moving dry noodles M2 from the second drying room DR2 to the third drying room DR, while in a suspended state. G2 is a descending guide device leading from the fourth drying chamber DRII to the packaging chamber 2.

3は各乾燥室DR□、DR2,DR,,DR,に設けら
れた天井扇、4a+4bは排気用送風機、5aは空気調
和機、5b、5c、5d、5eはそれぞれパッケージ型
エアーコンディショナ、5fは冷水装置、6a、6b、
6c、6d、6eは給気ダクト、7はその吹出口である
。8a、8bは排気ダクト、9はその吸込口である。1
0は乾燥空気、11は調温、調湿した温、湿空気である
。12は電動ダンパである。
3 is a ceiling fan installed in each drying room DR□, DR2, DR,, DR, 4a+4b is an exhaust blower, 5a is an air conditioner, 5b, 5c, 5d, 5e are packaged air conditioners, 5f are chilled water devices, 6a, 6b,
6c, 6d, and 6e are air supply ducts, and 7 is an outlet thereof. 8a and 8b are exhaust ducts, and 9 is an inlet thereof. 1
0 is dry air, and 11 is temperature and humidity controlled temperature and humid air. 12 is an electric damper.

図中、Lは移行装置、Mlは生麺、M2は乾燥工程中の
乾麺を指し、Elは棒材(篠竹等)14に懸架された状
態のまま第2乾燥室DR2から第3乾燥室DR,へ移行
するための乾麺M2の下降出口、E2は第4乾燥室DR
,+から包装室2へ移行するための下降出口を、15は
各室の出入口をそれぞれ示す。また、13はベア・ガラ
ス、16は露点温度検出器、1Tは指示調節計、18は
挿入型温度調節器(比例式)、19は蒸気用電動弁、2
0は室内型温度調節器(比例式)、21はエアーフィル
ター、22はモジュトロールモータ、Fは送風機、Hは
蒸気ヒータ、CCは冷水用冷却コイル、SSは蒸気スプ
レ一式加湿器、Dxは直膨冷却器、Coは圧縮機、Cは
冷却水、Pは循環ポンプ、Wは屋外に排出されるドレン
を示す。
In the figure, L refers to a transfer device, Ml refers to raw noodles, M2 refers to dried noodles in the drying process, and El refers to the transfer from the second drying room DR2 to the third drying room DR while suspended from the rod material (such as Shinotake) 14. , E2 is the fourth drying chamber DR.
, + indicates a descending exit for transitioning to the packaging chamber 2, and 15 indicates the entrance and exit of each chamber. In addition, 13 is bare glass, 16 is a dew point temperature detector, 1T is an indicating controller, 18 is an insertion type temperature controller (proportional type), 19 is an electric valve for steam, 2
0 is an indoor temperature controller (proportional type), 21 is an air filter, 22 is a modutrol motor, F is a blower, H is a steam heater, CC is a cold water cooling coil, SS is a steam spray set humidifier, and Dx is a direct humidifier. An expansion cooler, Co indicates a compressor, C indicates cooling water, P indicates a circulation pump, and W indicates a drain discharged outdoors.

次に、実施例に基づき、図面を参照しながら本発明を説
明すると、3階に設定したg麺室1で製造された生麺M
1は多数の棒材14に懸架され、移行装置りにより第1
乾燥室DR1に入る。
Next, the present invention will be explained based on examples and with reference to the drawings.
1 is suspended on a number of bars 14, and the first
Enter drying room DR1.

生麺M1は、乾燥室内に配設したチェーンまたはハンガ
一式の移行装置りによって、第1乾燥室DR1から第2
乾燥室DR22階の第3乾燥室DR。
The raw noodles M1 are transferred from the first drying room DR1 to the second drying room by a transfer device such as a chain or a set of hangers installed in the drying room.
Drying room DR Third drying room DR on the 22nd floor.

から第4乾燥室DR1へと順次巡行し、乾麺となって、
1階の包装室2へと移行する。
From there, the noodles go to the fourth drying room DR1, where they become dried noodles.
Move to packaging room 2 on the first floor.

各乾燥室の天井下には、既知の天井扇3が適宜数取付け
られ、各乾燥室内の空気を攪拌して乾燥効果を促進して
いる。
An appropriate number of known ceiling fans 3 are installed under the ceiling of each drying chamber to agitate the air in each drying chamber and promote the drying effect.

第1乾燥室DR1には、温度調節器と連動する蒸気自動
、弁を有する蒸気ヒーターHC,自動制御機器B及び冷
゛水装置5fに連結する冷水コイルを備えた空気調整装
置5aによって、乾燥空気10が給気ダレ) 6 a%
天井吹出ロアより乾燥室DR1の天井部より吹出されて
いる。
In the first drying room DR1, dry air is supplied to the first drying room DR1 by an air conditioning device 5a equipped with a steam automatic that works with a temperature controller, a steam heater HC having a valve, an automatic control device B, and a chilled water coil connected to a chilled water device 5f. 10 is supply air sag) 6 a%
Air is blown from the ceiling of the drying room DR1 from the ceiling blow-off lower.

また第1乾燥室DR1には床上に吸込口9を有する排気
ダレ)8a 、8bが設けられ、それぞれに排気用送風
機4 a + 4 bが設置されている。排気ダレ)8
bは分岐し、空気調和機5aと送風機4bにそれぞれ温
度調節器と連動する電動ダンパ12を介して連結されて
いる(第6図a)。第1乾燥室DR1内の空気の50〜
70チは排気ダレ)8aから屋外に排出され、第1乾燥
室出口端側の空気は排気ダレ)8bl経て電動ダンパ1
2の調整下に一部は空気調整装置に供給され、残部は送
風機4bにより屋外に排出される。
Further, the first drying room DR1 is provided with exhaust droops 8a and 8b having suction ports 9 on the floor, and exhaust blowers 4a + 4b are installed in each of them. Exhaust sag) 8
b is branched and connected to the air conditioner 5a and the blower 4b via electric dampers 12 which are respectively linked to temperature regulators (FIG. 6a). 50 ~ of the air in the first drying room DR1
70 is exhausted outside from the exhaust sag) 8a, and the air on the exit end side of the first drying chamber is passed through the exhaust sag) 8bl to the electric damper 1.
A part of the air is supplied to the air conditioning device under the regulation of step 2, and the remaining part is discharged outdoors by the blower 4b.

第1乾燥室は、空気調和機5aによシ外気と導出空気が
適宜割合に混合され調温、調湿下に送給されて室温20
〜22℃、相対湿度50〜52チに保たれる。上記室内
空気の一部調整量を循環することによシ外気の温度及び
湿度が変動しても所定条件が容易に保持され、しかも空
気調和機5aの負荷が低減されて所要エネルギーの節減
が計られる。
The air conditioner 5a mixes the outside air and the discharged air in an appropriate ratio and supplies the first drying room with the temperature and humidity controlled to a room temperature of 20.
Maintained at ~22°C and relative humidity of 50-52°C. By circulating a partially adjusted amount of the above-mentioned indoor air, predetermined conditions can be easily maintained even if the temperature and humidity of the outside air fluctuate, and the load on the air conditioner 5a is reduced, resulting in savings in required energy. It will be done.

ところで、発明者が先に開示した関連先行技術(特公昭
56−42255号公報)に記載の第1乾燥室の乾燥条
件は、室温30〜35℃、相対湿度70チ以下の条件で
あるため、第1乾燥に入る生麺は、含有水分が最も多い
場合(加水率50チの場合もある)、この様な高温下に
在る条件は、いわば真夏の温度に相当するため、麺は軟
弱となり、伸長して、いわゆるダレ(弛れ)を生じて、
落麺を起し易い欠点があった。
By the way, since the drying conditions of the first drying chamber described in the related prior art (Japanese Patent Publication No. 56-42255) previously disclosed by the inventor are a room temperature of 30 to 35°C and a relative humidity of 70 degrees or less, When the raw noodles enter the first drying stage and have the highest moisture content (sometimes with a water addition rate of 50%), the noodles become soft and weak under such high temperature conditions, which corresponds to the temperature of midsummer. , elongates and causes so-called sag (looseness),
It had the drawback of easily causing falling noodles.

しかるに、本発明に従えば、第1乾燥室の室温を20〜
22℃と低温化としたため、しかもまた相対湿度も52
%以下に調整できるので、前記した麺の伸長がな・くな
シ、従って落麺防止の効果が大と々るものである。
However, according to the present invention, the room temperature of the first drying chamber is
Because the temperature was lowered to 22℃, the relative humidity was also 52℃.
% or less, the above-mentioned elongation of the noodles is prevented and the effect of preventing the noodles from falling is great.

これによって、乾麺製造の生産性並びに歩留まりが向上
し、乾麺の製造上、量産に資することになるものである
This improves the productivity and yield of dry noodle production, and contributes to mass production of dry noodles.

以上のべた事柄に関し、さらに具体的にのべると次のと
おりである。すなわち、外部の気象状況と、それに対応
する本発明の第1乾燥室における落麺防止の効果と、関
連先行技術の中でのべた第1乾燥室の乾燥方法のそれと
を比較した場合、大きな相違をもたらしているのである
More specific details regarding the above matters are as follows. That is, when comparing the external weather conditions and the corresponding effect of preventing dropped noodles in the first drying chamber of the present invention with that of the drying method of the first drying chamber described in the related prior art, there is a large difference. It is bringing about this.

そこで、前記関連先行技術に記載されている「第1乾燥
室では室温30〜35℃、相対湿度70%以下になるよ
う、加熱乾燥空気を生成し、生麺より蒸発されて高温に
なった空気を屋外に排出し、」とある方法による場合と
、本発明による方法が、いかなる気象状況にあっても適
合し、また多加水麺生地のダレ、すなわち麺線の伸長に
よる落麺が防止できるかについて、機器の作動原理の説
明と共に、そして省エネルギーに寄与するという画期的
な第1乾燥室の効果について以下順を追って説明する。
Therefore, as described in the related prior art, "In the first drying room, heated drying air is generated so that the room temperature is 30 to 35 degrees Celsius and the relative humidity is 70% or less. The method according to the present invention is suitable under any weather conditions and can prevent sagging of water-added noodle dough, that is, falling noodles due to elongation of noodle strings. The operating principle of the device will be explained, and the effects of the first drying chamber, which is revolutionary in contributing to energy saving, will be explained step by step.

まず、本発明装置として採用された機器の作動原理に関
し、第5図並びに第6図Φ)を参考に、外部の気象条件
によシ、いかに本機器が作動するかを説明する。
First, regarding the operating principle of the device adopted as the device of the present invention, how the device operates depending on external weather conditions will be explained with reference to FIG. 5 and FIG. 6 Φ).

囚 夏期における温度35℃、湿度70%の外気条件の
場合。
In the case of outside air conditions of 35 degrees Celsius and 70% humidity in summer.

空気調和機5aの入口よシフアンFにより導入された外
気は、エアーフィルター21により濾過され、露点温度
検出器16により、冷水装置5 f、循環ポンプP及び
冷水用冷却コイルCCによって減温、減湿され、給気ダ
レ)68%吹出ロTから室内に放出される。
The outside air introduced by the air conditioner 5a through the air filter 21 is filtered by the air filter 21, and is reduced in temperature and humidity by the dew point temperature detector 16, the chilled water device 5f, the circulation pump P, and the chilled water cooling coil CC. (supply air sag) 68% is discharged into the room from the blowout hole T.

第1図に示した製麺室1より導入された生麺は、この調
整空気により水分が放出され、多湿化された空気は、第
5図に示す如く排気ダクト9a、送風機4aにより屋外
に排気される。
Fresh noodles introduced from the noodle-making room 1 shown in FIG. 1 have their moisture released by this conditioned air, and the humid air is exhausted outdoors by an exhaust duct 9a and a blower 4a as shown in FIG. be done.

次に、第1・乾燥室終末部分の空気は、乾燥の進行によ
り、初期部分の空気よりも(低温)低湿化されるので、
この空気は排気ダレ)8bを経て、室内型温度調節器(
比例式)20と連動する電動ダンパ12で自動開閉され
(モジュトロールモータ−22によって作動される)、
一部の空気は、空気調和機5aに還元され、残部の空気
は送風機4bによって屋外に排出される。
Next, as the drying progresses, the air in the final part of the first drying chamber becomes lower in temperature and humidity than the air in the initial part.
This air passes through the indoor temperature controller (exhaust sag) 8b.
It is automatically opened and closed by an electric damper 12 that is linked with a proportional type) 20 (operated by a modutrol motor 22),
A part of the air is returned to the air conditioner 5a, and the remaining air is discharged outdoors by the blower 4b.

第1乾燥室の空気調和機5aにより、外気と室内空気が
適宜に混合され、調温、調湿下のもとで送給されて、室
温20〜22℃、湿度50〜52係に保たれるので落麺
防止に役立つこととなる。
The air conditioner 5a in the first drying room mixes outside air and indoor air as appropriate, and sends the mixture under temperature and humidity control to keep the room temperature at 20-22°C and the humidity at 50-52°C. This will help prevent falling noodles.

以上の場合において、室内空気の一部を再循環させるこ
とによシ、尋人外気の温、湿度条件が変動しても、室内
空気条件は大きく変動することなく、かつ空気調和機5
aの加熱コイルHCの負荷が軽減され、省エネルギーが
計られる。
In the above case, by recirculating a part of the indoor air, even if the temperature and humidity conditions of the outside air fluctuate, the indoor air condition does not change significantly, and the air conditioner 5
The load on the heating coil HC of a is reduced, resulting in energy savings.

(B)  冬期における外気温度3℃、湿度25係の外
気条件の場合。
(B) In the case of outside air conditions in winter with an outside temperature of 3°C and humidity of 25%.

空気調和機5aの入口よりファンfにより導入された外
気は、エアーフィルター21により濾過され、空気調和
機5aに糾み込1れた加熱コイルHCによシ、加温、加
湿され、給気ダクト6a、吹出口Tから室内に放出され
る。
The outside air introduced by the fan f from the inlet of the air conditioner 5a is filtered by the air filter 21, heated, humidified by the heating coil HC contained in the air conditioner 5a, and then sent to the air supply duct. 6a, it is discharged into the room from the air outlet T.

なお、加熱コイルHCに流入される蒸気量は、吸気ダク
ト6aの内部に組み込まれた挿入型温度調節器18と、
これに連動する蒸気用電動弁19によシ、自動調整され
る。
Note that the amount of steam flowing into the heating coil HC is determined by the insertion type temperature controller 18 built into the intake duct 6a,
It is automatically adjusted by the electric steam valve 19 that is linked to this.

製麺室1より導入された生麺M1は、前記調整空気によ
り水分が放出され、多湿化された空気は排気ダクトaa
s送風機4aにより屋外に排出される。
The raw noodles M1 introduced from the noodle making room 1 have their moisture released by the adjusted air, and the humid air is passed through the exhaust duct aa.
It is discharged outdoors by the blower 4a.

次に、第1乾燥室終末部分の空気は、乾燥の進行によシ
初期部分の空気よりも高温、低温化されるので、この空
気は排気ダレ)8tl経て室内型温度調節器20と連動
する電動ダンパ12で自動開閉され、一部の空気は空気
調和機5aに還元され、残部の空気は送風機4bによっ
て、屋外に排出される。
Next, as the drying process progresses, the air in the final part of the first drying chamber becomes higher and lower in temperature than the air in the initial part, so this air is connected to the indoor temperature controller 20 after passing through 8 tl of exhaust air. It is automatically opened and closed by the electric damper 12, and part of the air is returned to the air conditioner 5a, and the remaining air is discharged outdoors by the blower 4b.

なお、冬期においては、空気調和機5aの加熱コイル)
(Cの能力を十分に保持することによって、所要の室内
条件を適正に保つことができる。しかも、冬期のため冷
水コイルCCの作動は少なく、そのため電力消費の節減
が計れる。
In addition, in winter, the heating coil of the air conditioner 5a)
(By maintaining sufficient capacity of CC, the necessary indoor conditions can be maintained appropriately. Furthermore, since it is winter, the chilled water coil CC is not operated much, so power consumption can be reduced.

(Q 春期または秋期の場合。(Q In the case of spring or autumn season.

外気条件は、第1乾燥室の所要条件温度20〜22℃、
湿度50〜52係の条件下に近いので、前述した夏期並
びに冬期における作動順序と同様であるが、冷水装置5
f、循環ポンプP1冷水コイルCC及び加熱コイルHC
の稼動率は、夏期及び冬期よりも低下し、そのためエネ
ルギーの軽減は最大となシ、四季を通じて、この期間は
最も省エネルギーが計れることになる。この点は、既知
の高温乾燥で常時性なう乾燥方法とは大きく異なる特徴
である。
The outside air conditions are the required temperature of the first drying room: 20 to 22°C;
Since the humidity is close to the condition of 50 to 52, the operation order is the same as the above-mentioned summer and winter seasons, but the water chiller 5
f, circulation pump P1 cold water coil CC and heating coil HC
The operating rate is lower than in the summer and winter, so the reduction in energy consumption is the greatest, and of all the four seasons, the greatest energy savings can be achieved during this period. This point is a feature that is significantly different from known high-temperature drying and constant drying methods.

次に、第2乾燥室DR2第3乾燥室DR,、第4乾燥室
DR1にはそれぞれ加熱、加湿、減温、減湿機能を有す
る空気調整装置5b、5c、5dを設け、天井部に設定
した給気ダレ)6b、6c。
Next, the second drying room DR2, the third drying room DR, and the fourth drying room DR1 are provided with air conditioning devices 5b, 5c, and 5d having heating, humidifying, temperature reducing, and dehumidifying functions, respectively, and are set on the ceiling. 6b, 6c.

6dの複数の吹出ロアより調整された温、湿空気11を
吐出させる。乾燥室の中央部にはそれぞれ既知の温度調
節器、湿度調節器が設置され、前記送給空気により第2
乾燥室DR2内は室温27〜30℃、相対湿度72〜7
5係、第3乾燥室DR。
Adjusted temperature and humidity air 11 is discharged from a plurality of blowing lowers 6d. A known temperature controller and humidity controller are respectively installed in the center of the drying room, and the supplied air
Inside the drying room DR2, the room temperature is 27-30℃, and the relative humidity is 72-7.
Section 5, 3rd drying room DR.

内は室温25〜28℃、相対湿度68〜72%。Inside, the room temperature is 25-28°C, and the relative humidity is 68-72%.

第4乾燥室DR,内は室温25〜26℃、相対湿度65
〜70係の温湿度条件に調整される。
4th drying room DR, inside room temperature 25-26℃, relative humidity 65
Temperature and humidity conditions are adjusted to between 70 and 70.

第2.第3.第4乾燥室の空気調整装置5b。Second. Third. Air conditioning device 5b of the fourth drying room.

5c、5dは、水気ヒーター、蒸気スプレ一式加湿器等
を組み込み、自動制御によって加温、加湿、減温、減湿
が行なわれるパッケージ型のエアーコンデショナーであ
る。
5c and 5d are packaged air conditioners that incorporate a water heater, a steam spray humidifier, etc., and automatically control heating, humidification, temperature reduction, and dehumidification.

包装室2は、空気調整装置5e及び給気ダクト6eが設
置され室温22〜27℃、相対湿度55〜65%にエア
コントロールされている。
The packaging room 2 is equipped with an air conditioning device 5e and an air supply duct 6e, and is air-controlled to a room temperature of 22 to 27°C and a relative humidity of 55 to 65%.

本発明によれば、製麺装置で製造され棒材14に懸架さ
れた生麺M1は、移行装置りにより乾燥室内を移動し、
第1工程において室温20〜22℃、相対湿度50憾以
下に室内を維持するように天井吹出ロアよシ調温、調湿
された空気の吹出す第1乾燥室RD0内を麺道ライン(
乾燥工程下にある麺の通過する直下範囲の通VISt指
し、作業員等の歩行通路と峻別した帯域の行程部分)を
巡行して水分を蒸発させ、水分約40チから30%程度
の半乾、中生麺になる。
According to the present invention, the raw noodles M1 produced by the noodle making device and suspended on the bar 14 are moved within the drying chamber by the transfer device,
In the first step, the inside of the first drying room RD0 from which temperature- and humidity-controlled air is blown out from the ceiling blowing lower so as to maintain the room temperature at 20-22℃ and relative humidity at 50℃ or less is connected to the noodle line (
During the drying process, the noodles pass through the VIST, which refers to the area directly below the area where the noodles pass, which is a zone clearly separated from the walking path of workers, etc.) to evaporate moisture, and dry the noodles with a moisture content of about 40% to about 30%. , resulting in medium-raw noodles.

本発明者の種々の実験に゛よれば、麺の乾燥は、上記第
1乾燥での水分約30係までは前述の縦割れ、亀裂を起
すことがなく、上記乾燥条件により素早い足止めで、生
麺の伸長を防止し、第1乾燥を終了させるので落麺が防
止される特徴を有するものである。
According to various experiments conducted by the present inventor, the drying of the noodles does not cause the above-mentioned vertical cracks and cracks until the moisture content in the first drying is about 30%, and the above-mentioned drying conditions allow the noodles to quickly stop and grow. This method has the feature of preventing noodles from falling because it prevents the noodles from elongating and finishes the first drying.

第2工程において、前記の素早い足止めにより得た半乾
、中生麺が、室温27〜30℃、相対湿度72〜75%
の第2乾燥室DR2で縦割れ、亀裂の生じない乾ak得
るための第2の乾燥工程が行なわれる。
In the second step, the semi-dry and semi-raw noodles obtained by the quick stopping are heated at a room temperature of 27-30°C and a relative humidity of 72-75%.
A second drying step is carried out in the second drying chamber DR2 to obtain dry material without vertical cracks or cracks.

この工程は肌理細かい乾燥が必要であり、前記パッケー
ジ型のエアコントロール(空気調整装置)5bにより常
時27〜30℃、相対湿度72〜75係にコントロール
された第2乾燥室内を巡行した麺M2は、第2乾燥室D
R2人口における水分約30%から出口における水分2
2.5%程度まで低下する。
This step requires fine-grained drying, and the noodles M2 are circulated through the second drying chamber, which is constantly controlled at 27-30°C and relative humidity 72-75 by the package-type air control (air conditioning device) 5b. , second drying room D
From about 30% moisture in the R2 population to moisture 2 at the outlet
It decreases to about 2.5%.

第3工程において前記第1.第2工程を経由した麺M2
は第2乾燥室DR2と同様の空気調整装置5Cにより室
温25〜26℃、相対湿度65〜70%に調整された第
3乾燥室DR,で麺の水分が16%程度まで乾燥される
In the third step, the first step. Noodles M2 that have passed through the second process
The noodles are dried to about 16% moisture in the third drying room DR, which is adjusted to a room temperature of 25 to 26° C. and a relative humidity of 65 to 70% by an air conditioning device 5C similar to the second drying room DR2.

第4工程において、前記第1.第2.第3工程を経由し
た麺M2は前記第2乾燥室DR2と同様の空気調整装置
5dにより室温25〜26℃、相対湿度65〜70%に
調整された第4乾燥室DR。
In the fourth step, the first step. Second. The noodles M2 that have passed through the third step are transferred to the fourth drying room DR, where the room temperature is adjusted to 25-26°C and the relative humidity is 65-70% using the same air conditioning device 5d as in the second drying room DR2.

内で麺の水分が13%程度に乾燥される。Inside, the noodles are dried to about 13% moisture.

第4乾燥室DR11を出た麺M2は、仕上室を兼ねた包
装室2へ移送され、20〜25℃、相対湿度60〜68
俤の条件下で仕上げ乾燥され、適宜の包装材にて所望形
態のもとに最終製品たる乾麺として仕上げられる。
The noodles M2 leaving the fourth drying room DR11 are transferred to the packaging room 2 which also serves as a finishing room, where the temperature is 20-25°C and the relative humidity is 60-68°C.
The noodles are finished and dried under dry conditions, and finished as the final product, dried noodles, in the desired shape using an appropriate packaging material.

上記本発明の装置の好ましい条件およびその設備機器の
概要は次め第1表に示される。
Preferred conditions for the apparatus of the present invention and an outline of its equipment are shown in Table 1 below.

次に第3発明について説明する。本発明は、各乾燥室毎
の隔壁に乾燥空気を封入してなるペア・ガラスをもって
、所要個所に装着することを特徴とするものであって、
以下に乾燥室の隔壁装置について説明をする。
Next, the third invention will be explained. The present invention is characterized in that the partition wall of each drying chamber is equipped with a pair of glasses formed by enclosing dry air, and is installed at a required location,
The partition wall device for the drying room will be explained below.

前述のとおり、乾麺の乾燥方法は、他の一般的な物品に
ついての乾燥室と同様に、比較的高湿下で徐々に乾燥工
程を進めないと、麺の表面に縦割れ、亀裂等を生じ不良
品となる。また、一般の乾麺工場においては、各乾燥室
の温度、湿度条件が異なるため、各室毎に隔壁を具備し
なければならぬことは当然である。
As mentioned above, the drying method for dried noodles is similar to the drying room used for other general products, and unless the drying process is carried out gradually in a relatively high humidity environment, vertical cracks and cracks may occur on the surface of the noodles. It becomes a defective product. Furthermore, in a general dried noodle factory, each drying room has different temperature and humidity conditions, so it is natural that each drying room must be provided with a partition wall.

従って、在来の一般的な乾麺工場では、その乾燥室毎に
、例えばビニールの垂れ暮秋の隔壁、またけベニヤ板そ
の他の粗材を装備するなり、更に進歩した工場では、ウ
レタン樹脂またはガラス繊維を挾着した断熱効果を有す
る隔壁をもって各乾燥室毎に隔壁を備えることは公知で
ある。
Therefore, in a conventional dry noodle factory, each drying room is equipped with, for example, a hanging partition wall made of vinyl, plywood board or other rough materials, and in more advanced factories, urethane resin or glass fiber is installed. It is known to provide a partition for each drying chamber with a clamped insulating partition.

しかしながら、前述の通り、乾麺の乾燥方法は、他の物
品の乾燥方法と異なり、比較的高湿度の環境下にあるた
め前述のビニールの垂れ幕では、断熱効果がないし、垂
れ幕表面に結露が生じ易く、捷た、ベニヤ板では、乾燥
室内の水分を吸収し易く、カビの発生を招き易い。断熱
効果のあるウレタン又はガラス繊維を挾着した隔壁の場
合には、各乾燥室毎の見通しが不可能である。
However, as mentioned above, the drying method for dried noodles is different from the drying method for other products, as the drying method is in a relatively high humidity environment, so the vinyl banners mentioned above have no insulation effect and are prone to condensation on the surface of the banners. Scraped plywood boards tend to absorb moisture in the drying room, which can easily lead to the growth of mold. In the case of partition walls made of urethane or glass fiber, which have a heat insulating effect, it is impossible to see each drying room.

そこで発明者は、寒冷地や騒音地帯の住宅または、新幹
線用車輛窓等に取付けられているペア・ガラス(乾燥空
気を封入した二枚のガラス窓)を本発明の第1乾燥室と
第2乾燥室間、集中管理室と乾燥室間、見学通路と各乾
燥室間、第3乾燥室と第4乾燥室間において、所要個所
に前記のペア・ガラスを採用装着することによって、各
乾燥室間の見通しは真に良好となり、しかも断熱効果を
有するため、前述した結露障害がなく、よく各乾燥状態
を監視、点検することができるようになったものである
。本発明は、特に乾麺工場においてペア・ガラスを採用
するという着想は、全くの従来に例をみないものであっ
て、その実用的効果も絶大であり、特に第1発明の製法
並びに第2発明たるその装置を実施するに当り、更にそ
の効果を高め実効あるものとする貢献度は大である。
Therefore, the inventor developed the first drying chamber and the second drying chamber of the present invention by using a pair of glass windows (two glass windows filled with dry air) that are installed in houses in cold or noisy areas or in Shinkansen vehicle windows. By installing the above-mentioned double glass in the required places between the drying rooms, between the central control room and the drying rooms, between the observation passage and each drying room, and between the third and fourth drying rooms, each drying room The visibility between the drying areas is really good, and since it has a heat insulating effect, there is no problem with condensation as described above, and it is now possible to monitor and inspect each drying state. The idea of adopting double glass in a dry noodle factory is completely unprecedented, and its practical effects are tremendous, especially in the manufacturing method of the first invention and the second invention. In implementing the device, the contribution to further enhancing its effectiveness and making it more effective is significant.

以上詳記したように、本発明によれば第1ないし第4の
乾燥工程を通じ、連続的にかつ容易に、優良な乾麺を量
産することができる。しかも本発明の最も強調されるべ
き効果は、ニアコンディショナによる乾燥方法を導入し
、従来みることのなかった特異な条件設定を行なうこと
によって、クレームのない、品質の安定した乾麺が得ら
れるようになったことにあり、それは温度及び湿度が完
全にコントロールされて、全自動乾燥が行なわれ、不規
則な天候の支配を受けることなく、また勘に頼ることな
く、恒温恒湿の条件下で、麺生地を活性のまま落麺のな
い安定乾燥できることにある。
As detailed above, according to the present invention, high-quality dried noodles can be mass-produced continuously and easily through the first to fourth drying steps. Moreover, the most important effect of the present invention is that by introducing a drying method using a near conditioner and setting unique conditions that have never been seen before, it is possible to obtain dry noodles with stable quality and no complaints. The reason for this is that the temperature and humidity are completely controlled, and the drying is performed automatically, without being affected by irregular weather conditions or relying on intuition, under constant temperature and humidity conditions. The reason is that the noodle dough can be dried stably without falling noodles while keeping it active.

そのため、本発明によってはじめて、いわば”生きてい
る”乾麺、風味を生がした乾麺な安定生産できまた第3
発明により製造管理、監視が容易となるという長所がも
たらされたのである。
Therefore, with the present invention, for the first time, it is possible to stably produce so-called "alive" dried noodles, dried noodles with fresh flavor, and the third
The invention offers the advantage of easier manufacturing control and monitoring.

【図面の簡単な説明】[Brief explanation of the drawing]

図面は、本発明に係る落麺を防止し、活性を持続させ、
かつ製造管理が容易なる麺の乾燥装置の実施例を示すも
のでtv、第1図は第1.第2乾燥室、第2図は第3.
第4乾燥室、第3図は仕上室の各平面図、第4図は第1
ないし第3図のA −Ai断面図、第5図は第1ないし
第3図のB−B線断面図であり、第6図(a)は第1乾
燥室の要部断面部分図で、加温、減温、減湿及び一部排
気の4段階を連続的に組み合せた空気調和方式を示し、
第6図(b)は、第2ないし第4乾燥室の要部断面部分
図で、加温、加湿、減温、減湿の4機能を組み合わせた
循環式のリサイクル空気調和装置による乾燥方式を示す
ものである。 1・・・製麺室、2・・・包装室、3・・天井扇、4a
。 4b・・・排気用送風機、5a・・・空気調和機、5b
・5c、5.d、5e・・・パッケージ型エアーコンデ
ィショナ、5 f−・・冷水装置、6a、6b、13c
、6d、5e・・・給気ダクト、7・・・吹出口、8a
、8b・・・排気ダクト、9・・・吸込口、10・・・
乾燥空気、11・・・温、湿空気、12・・・電動ダン
パ、13・・・ペア・ガラス、14・・・棒材(篠竹)
、15・・・出入口、16・・・露点温度検出器、17
・・・指示調節計、18・・・挿入型温度調節器(比例
式)、19・・・蒸気用電動弁、20・・・室内型温度
調節器(比例式)、21・・・エアーフィルター、22
・・・モジュトロールモータ−1DR1,DR2,DR
,、DRl・・・第1乾燥室、第2乾燥室、第3乾燥室
、第4乾燥室、L・・・移行装置、G1、G2・・・案
内装置、Ml・・・生麺、M2・・・乾麺、C・・・冷
却水、F・・・送風機、CC・・・冷水用冷却コイル、
HC・・・蒸気ヒーター、SS・・・蒸気スプレ一式加
湿器、Dx・・・直膨冷却器  、CO・・・圧縮機、
P・・・循環ポンプ、W・・・屋外排出ドレン。 手続補正書(自発) 昭和57q 5 月28[1 特許庁 長官  島田春樹 殿 ’1.=lシ1′1の表示 昭和57年 特 許 願第 54028   号・Lf
’lとの関係 特許出願人 4、代理人 〒102  東1;を都rl(m区五番町2番地45、
抽市I晴分のト(付 明細書の発明の詳細な説明のff4゜ Z 補正の内容 本願発明に関して、明細書第16貞第17行の「加湿さ
れ」を削除する。
The drawings show that the present invention prevents dropped noodles and maintains its activity.
FIG. The second drying room, Figure 2 is the 3rd drying room.
4th drying room, Figure 3 is a plan view of each finishing room, Figure 4 is the 1st
5 is a sectional view taken along the line B-B in FIGS. 1 to 3, and FIG. 6(a) is a partial sectional view of the main part of the first drying chamber. Indicates an air conditioning system that continuously combines four stages of heating, temperature reduction, dehumidification, and partial exhaust.
Figure 6(b) is a partial cross-sectional view of the main parts of the second to fourth drying chambers, and shows a drying method using a circulation type recycle air conditioner that combines the four functions of heating, humidification, temperature reduction, and dehumidification. It shows. 1... Noodle making room, 2... Packaging room, 3... Ceiling fan, 4a
. 4b...Exhaust blower, 5a...Air conditioner, 5b
・5c, 5. d, 5e...Packaged air conditioner, 5 f-...Chilled water device, 6a, 6b, 13c
, 6d, 5e...Air supply duct, 7...Blowout outlet, 8a
, 8b...Exhaust duct, 9...Suction port, 10...
Dry air, 11... Warm, humid air, 12... Electric damper, 13... Pair glass, 14... Bar material (Shinotake)
, 15... Entrance/exit, 16... Dew point temperature detector, 17
... Indicating controller, 18... Insertion type temperature controller (proportional type), 19... Steam electric valve, 20... Indoor temperature controller (proportional type), 21... Air filter , 22
...Modutrol motor-1DR1, DR2, DR
,,DRl...first drying chamber, second drying chamber, third drying chamber, fourth drying chamber, L...transition device, G1, G2...guiding device, Ml...raw noodles, M2 ...Dried noodles, C...Cooling water, F...Blower, CC...Cooling coil for cold water,
HC...Steam heater, SS...Steam spray set humidifier, Dx...Direct expansion cooler, CO...Compressor,
P...Circulation pump, W...Outdoor discharge drain. Procedural amendment (voluntary) May 28, 1972 [1 Haruki Shimada, Commissioner of the Patent Office, '1. =I 1'1 Indication 1981 Patent Application No. 54028/Lf
Relationship with 'l Patent applicant 4, agent 102 Higashi 1;
(FF4゜Z of Detailed Description of the Invention in the Attached Specification) Regarding the present invention, the word "humidified" in line 17 of page 16 of the specification is deleted.

Claims (3)

【特許請求の範囲】[Claims] (1)乾麺の乾燥室を3ないし4室に区分し、特に第1
乾燥室の乾燥方法は、室温を20〜22℃、相対湿度を
52係以下になるよう、冬期においては加熱機構によっ
て、また夏期高温期においては冷却装置によって、外気
又は一部リターンされた空気を前記条件になるように調
整空気を生成し、生麺より蒸発されて高湿になった第1
乾燥室の初期の空気は屋外に排出しく第1乾燥室空気量
の50〜70%)、第1乾燥室の後段部分、すなわち比
較的乾燥が進み、前記の屋外への排出空気よりも低湿に
なった空気は、リターン機構によって空気調整機にリタ
ーンさせることにより、省エネルギーを計りながら、具
体的には、加温、減温、減湿及び一部排気の4段階のも
とに連続的に組合せた調整空気でコントロールされた第
1乾燥室内を、常法により製造された生麺を棒材に懸架
させながら天井扇下に順次移行せしめることにより既知
の高温化乾燥よりも低温、低湿化することより、含有水
分の多い初期生麺のダレ(弛れ)による伸長、落麺を防
止しながら、かつ省エネを計9、乾燥工程を進行させる
こと、それは加温・減温・減湿及び一部排気の4段階を
連続的に、自動コントロールされることを特徴とするも
のである第1乾燥室と;それ以後の第2〜第4乾燥室(
必要により第4乾燥室を設置する)においては、室内空
気を外部に排出することなく、第2乾燥室では室温27
〜30℃、相対湿度72〜75%、第3乾燥室では室温
25〜28℃、相対湿度68〜72%に、また、第4乾
燥を必要とする場合は室温25℃〜26℃、相対湿度6
5〜70%の条件になるように、加温、加湿、減温、減
湿の4段階のもとに連続的に組合せた調整リサイクル空
気で、コントロールされたこれら乾燥室内を、常法によ
り製造された生麺を棒材に懸架させながら前記各乾燥室
内の天井扇下に順次移行せしめ、さらに前記第3または
第4乾燥室を経た麺を室温20〜25℃、相対湿度60
〜68チの条件下に仕上げ工程を経て乾燥せしめること
を特徴とする落麺−を−防止し、活性を持続さセ、かつ
製造管理が容易なる麺の乾燥方法。
(1) Divide the drying room for dried noodles into 3 or 4 rooms, especially the 1st room.
The drying method in the drying room is to keep the room temperature at 20 to 22 degrees Celsius and the relative humidity below 52% by using a heating mechanism in the winter and a cooling device in the high-temperature summer months to use outside air or partially returned air. Conditioned air is generated to meet the above conditions, and the first air is evaporated from the raw noodles and becomes highly humid.
The initial air in the drying chamber is discharged outdoors (50 to 70% of the air volume in the first drying chamber), and the latter part of the first drying chamber, which is relatively dry, has a lower humidity than the air discharged outdoors. The returned air is returned to the air conditioner using a return mechanism, which saves energy. Specifically, the air is continuously combined in four stages: heating, cooling, dehumidification, and partial exhaust. The inside of the first drying chamber, which is controlled by controlled air, is lowered in temperature and humidity compared to known high-temperature drying methods by sequentially moving raw noodles produced by a conventional method under a ceiling fan while suspending them on sticks. In order to prevent the initial raw noodles with a high moisture content from elongating and falling due to sag (looseness), and to save energy, we proceed with the drying process, which includes heating, cooling, dehumidification, and partial drying. The first drying chamber is characterized by continuous and automatic control of four stages of exhaust; the subsequent second to fourth drying chambers (
(Installing a fourth drying room as necessary)
~30°C, relative humidity 72-75%; in the third drying room, room temperature 25-28°C, relative humidity 68-72%, and if fourth drying is required, room temperature 25-26°C, relative humidity 6
The inside of these drying chambers is controlled using recycled air that is continuously combined in four stages: heating, humidification, temperature reduction, and dehumidification, to achieve conditions of 5 to 70%. The dried raw noodles are suspended on rods and transferred under the ceiling fan in each of the drying chambers, and after passing through the third or fourth drying chamber, the noodles are kept at a room temperature of 20 to 25 degrees Celsius and a relative humidity of 60 degrees Celsius.
A method for drying noodles that prevents dropped noodles, maintains activity, and facilitates manufacturing control, characterized by drying after a finishing step under conditions of ~68 cm.
(2)乾燥室を区分して、第1ないし第3、必要によシ
第4乾燥室を具備し、特に第1乾燥室においては、生麺
のダレによる落麺を防止するため、生麺より蒸発した水
分を含む空気の50〜70チは室外に排出し、第1乾燥
室の出口端側室内部分の空気の一部調整量と、外気を調
温、調湿して送給し室温を20〜22℃、相対湿度50
〜52%に調整することができる冷却除湿、加熱機能を
有する空気調整装置を設置する事を特徴とし、第2乾燥
以下においては、室内空気を外部に排出することなく、
第2乾燥室には室温28〜30℃、相対湿度68〜75
%、第3乾燥室には室温25〜28℃、相対湿度68〜
72係に、壕だ第4乾燥を必要とする場合は室鵬5〜2
6℃、相対湿度を65〜70%の条件になるように、各
乾燥室内に加温、加湿、減温、減賞を4段階のもとに連
続的に組み合わせた調整リサイクル空気が得られるエア
ーコントロール−(空気調整装置)、ならびに既知の天
井扇をそれぞれ設けるとともに、各乾燥室間の連通部を
エアーカーテン、又は麺線のみが通過出来る通過口を設
けて区分し、さらに室温20〜25℃、相対湿度60〜
65%にエアーコントロールされる仕上室(包装室)を
前記第3または第4乾燥室に連設せしめたことを特徴と
する落麺を防止し、活性を持続させ、かつ製造管理が容
易な麺の乾燥装置。
(2) The drying chamber is divided into first to third drying chambers, and if necessary, a fourth drying chamber.In particular, in the first drying chamber, in order to prevent the raw noodles from falling due to sag, 50 to 70 cm of the air containing more evaporated water is discharged outside, and a partially adjusted amount of air in the indoor area on the outlet end side of the first drying chamber and the outside air are sent after controlling the temperature and humidity to reach room temperature. 20-22℃, relative humidity 50
It is characterized by installing an air conditioning device with cooling, dehumidifying and heating functions that can be adjusted to ~52%, and in the second drying stage and below, indoor air is not discharged to the outside.
The second drying room has a room temperature of 28-30℃ and a relative humidity of 68-75℃.
%, the third drying room has a room temperature of 25-28℃ and a relative humidity of 68-28℃.
For the 72nd section, if you need the trench or the 4th drying, Muroho 5-2
Conditioned recycled air is obtained by continuously combining heating, humidification, temperature reduction, and reduction in each drying room in four stages to achieve conditions of 6℃ and relative humidity of 65 to 70%. In addition to installing a control (air conditioning device) and a known ceiling fan, the communication section between each drying room is divided by an air curtain or a passage hole through which only the noodle strings can pass, and the room temperature is 20 to 25 degrees Celsius. , relative humidity 60~
A finishing chamber (packaging chamber) with air control at 65% is connected to the third or fourth drying chamber.Noodles that prevent dropped noodles, maintain activity, and are easy to manage in production. drying equipment.
(3)第1乾燥室から、第3または第4乾燥室間の隔壁
及び乾燥室と見学通路間の隔壁に、乾燥空気を封入して
なるペアー・ガラスをもって、所要個所に前記隔壁を装
着することを特徴とする落麺を防止し、活性を持続させ
、かつ製造管理が容易なる麺の乾燥装置。
(3) Attach the partition walls at required locations to the partition wall between the first drying room and the third or fourth drying room, and the partition wall between the drying room and the observation passage using pair of glasses that contain dry air. A noodle drying device that prevents dropped noodles, maintains activity, and facilitates manufacturing control.
JP57054028A 1982-04-01 1982-04-01 Easily controllable method and apparatus for drying noodle, capable of preventing breakage of noodle and keeping its activity Granted JPS58170445A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57054028A JPS58170445A (en) 1982-04-01 1982-04-01 Easily controllable method and apparatus for drying noodle, capable of preventing breakage of noodle and keeping its activity

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57054028A JPS58170445A (en) 1982-04-01 1982-04-01 Easily controllable method and apparatus for drying noodle, capable of preventing breakage of noodle and keeping its activity

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2028312A Division JPH02291240A (en) 1990-02-09 1990-02-09 Drying method of noodle for preventing falling of noodle, maintaining activity and having easy production control and device therefor

Publications (2)

Publication Number Publication Date
JPS58170445A true JPS58170445A (en) 1983-10-07
JPH0239227B2 JPH0239227B2 (en) 1990-09-04

Family

ID=12959124

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57054028A Granted JPS58170445A (en) 1982-04-01 1982-04-01 Easily controllable method and apparatus for drying noodle, capable of preventing breakage of noodle and keeping its activity

Country Status (1)

Country Link
JP (1) JPS58170445A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102783508A (en) * 2012-08-06 2012-11-21 湖南海清食品发展有限责任公司 Noodle drying and baking dual-purpose circulation conveying system
CN109059494A (en) * 2018-06-11 2018-12-21 上海京元食品有限公司 A kind of noodle drying system
IT202200007514A1 (en) * 2022-04-14 2023-10-14 Fava S P A TREATMENT SYSTEM FOR LONG PASTA.

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5661968A (en) * 1979-10-26 1981-05-27 Nippon Seifun Kk Production of dried noodle
JPS5642255B2 (en) * 1974-11-30 1981-10-03

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5642255A (en) * 1979-09-17 1981-04-20 Canon Inc Fixing unit

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5642255B2 (en) * 1974-11-30 1981-10-03
JPS5661968A (en) * 1979-10-26 1981-05-27 Nippon Seifun Kk Production of dried noodle

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102783508A (en) * 2012-08-06 2012-11-21 湖南海清食品发展有限责任公司 Noodle drying and baking dual-purpose circulation conveying system
CN109059494A (en) * 2018-06-11 2018-12-21 上海京元食品有限公司 A kind of noodle drying system
CN109059494B (en) * 2018-06-11 2020-11-06 上海京元食品有限公司 Fine dried noodle drying system
IT202200007514A1 (en) * 2022-04-14 2023-10-14 Fava S P A TREATMENT SYSTEM FOR LONG PASTA.
EP4261485A1 (en) * 2022-04-14 2023-10-18 Fava S.p.A. Treatment system for long-cut pasta

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Publication number Publication date
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