JPS58163646A - Manufacture of laminated metallic plate - Google Patents
Manufacture of laminated metallic plateInfo
- Publication number
- JPS58163646A JPS58163646A JP57046564A JP4656482A JPS58163646A JP S58163646 A JPS58163646 A JP S58163646A JP 57046564 A JP57046564 A JP 57046564A JP 4656482 A JP4656482 A JP 4656482A JP S58163646 A JPS58163646 A JP S58163646A
- Authority
- JP
- Japan
- Prior art keywords
- synthetic resin
- laminated
- metal
- metal plate
- heating furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Laminated Bodies (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
本発明は2枚の金属板を合成樹脂層を介して積層してな
る積層金属板の製造方法に係り、その特徴とするところ
は積層媒体の合成樹脂に気泡が含まれず、接着強度の大
きい製品を得ることができる点にある。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing a laminated metal plate in which two metal plates are laminated with a synthetic resin layer interposed therebetween. The advantage is that it is possible to obtain a product with high adhesive strength.
近年自動車、車輛等省燃費、軽量化のため素材として2
枚の金属板を合成樹脂層を介して積層した積層金属板が
種々用いられている。従来この種の積層金属板の製造は
まず一方の金属板に常温でホットメルト型や溶剤型の合
成樹脂接着剤をロールなどで均一に塗布してそれを加熱
炉で加熱し、その後溶融状態にある接着剤面に他方の金
属板を圧着するとか、あるいは一方の金属板を加熱して
、そこに合成樹脂フィルムの熱融着または溶融樹脂の塗
布を行って冷却することにより一旦片面に合成樹脂を積
層した金属板を製造し、その後この一方の金属板を加熱
炉で加熱してその溶融樹脂面に他方の金属板を圧着する
とかの方法により行われている。In recent years, 2 has been used as a material for automobiles, vehicles, etc. to save fuel consumption and reduce weight.
Various types of laminated metal plates are used, in which two metal plates are laminated with a synthetic resin layer interposed therebetween. Conventionally, manufacturing this type of laminated metal plate involves first uniformly applying hot-melt or solvent-type synthetic resin adhesive to one metal plate at room temperature using a roll, heating it in a heating furnace, and then turning it into a molten state. By pressing one metal plate onto another metal plate, or by heating one metal plate, heat-sealing a synthetic resin film or applying molten resin to it, and cooling it, synthetic resin can be applied to one side. This method is carried out by manufacturing metal plates laminated together, then heating one of the metal plates in a heating furnace, and press-bonding the other metal plate to the surface of the molten resin.
しかしこれらいずれの方法も接着剤や合成樹脂を加熱炉
で加熱するため、加熱中に接着剤や合成樹脂中に気泡が
入ったり、加熱炉の雰囲気により表面が酸化されたりし
て十分なる接着強度が得られず、また絞り加工など行っ
た場合気泡部分に窪みが生ずるという問題があった。However, in both of these methods, the adhesive or synthetic resin is heated in a heating furnace, so air bubbles may enter the adhesive or synthetic resin during heating, or the surface may be oxidized by the atmosphere of the heating furnace, resulting in insufficient adhesive strength. However, there was a problem in that when drawing was performed, depressions were formed in the air bubbles.
本発明は製品にこのような欠点の生じない積層金属板の
製造方法を提供するもので′ある。The present invention provides a method for manufacturing a laminated metal plate that does not cause such defects in the product.
本発明は2板の金属板を合成樹脂層を介して積層するに
際し、金属板のみを加熱して、金属板の熱により合成樹
脂を溶融させて積層することにより前記問題を解消qた
ものである。The present invention solves the above problem by heating only the metal plates and melting the synthetic resin by the heat of the metal plates when laminating two metal plates with a synthetic resin layer in between. be.
以下実施例により本発明を具体的に説明する。The present invention will be specifically explained below using Examples.
第1図、第2図は金属帯を用いて本発明により積層金属
板を連続的に製造する場合の工程を示すもので、まず前
処理済の金属帯コイル1を第1図に示すようにペイオフ
リール2にセットする。そしてこの金属帯コイル1より
金属帯3を送りロール4で送り出して加熱炉5の中を通
過させ、金属帯3を加熱する。この加熱炉5による金属
帯3の加熱は加熱炉5の出側に設けられ圧着ロール6の
ところで金属帯3の温度が使用する合成樹脂の融点以上
になるように加熱する。FIGS. 1 and 2 show the process of continuously manufacturing laminated metal plates according to the present invention using metal strips. First, a pretreated metal strip coil 1 is manufactured as shown in FIG. 1. Set it on payoff reel 2. Then, the metal band 3 is sent out from the metal band coil 1 by a feed roll 4 and passed through a heating furnace 5 to heat the metal band 3. The metal strip 3 is heated by the heating furnace 5 so that the temperature of the metal strip 3 becomes higher than the melting point of the synthetic resin used at the press roll 6 provided on the exit side of the heating furnace 5.
一方金属帯コイル1のペイオフリール2へのセットと平
行して、加熱炉5の出側には合成樹脂フィルムのロール
7を用意しておき、ここより加熱法の金属帯3に合成樹
脂フィルム8を供給し、圧着ロール6により金属帯3に
圧着する。この圧着により合成樹脂フィルム8は金属帯
熱で溶融され、金属帯3に接着される。On the other hand, in parallel with the setting of the metal band coil 1 on the payoff reel 2, a roll 7 of synthetic resin film is prepared on the exit side of the heating furnace 5, and from this, the synthetic resin film 8 is applied to the metal band 3 of the heating method. is supplied and crimped onto the metal strip 3 by a crimping roll 6. By this pressure bonding, the synthetic resin film 8 is melted by the heat of the metal band and is adhered to the metal band 3.
圧着後は冷却装置9により冷却して合成樹脂を固化させ
て、片面合成樹脂積層金属帯10とし、テンションリー
ル11に巻取る。このようにして金属帯コイル1すべて
に合成樹脂フィルム8を熱融着し、一旦片面に合成樹脂
を接着した生成品コイル12を製造する。After crimping, the synthetic resin is cooled by a cooling device 9 to solidify, forming a single-sided synthetic resin laminated metal band 10, which is wound onto a tension reel 11. In this way, the synthetic resin film 8 is heat-sealed to all of the metal band coils 1, and a product coil 12 is manufactured with the synthetic resin adhered to one side.
その後この生成品コイル12は第2図に′示すように加
熱炉5の出側に配置しであるリール13にセットし、か
つ空になったペイオフリール2に別の前処理済金属帯コ
イル1aをセットする。そしてこの金属帯コイル1aよ
り前記同様にして金属帯3aを送り出し、加熱炉5で加
熱する。この加熱炉5による金属帯3aの加熱温度は前
記金属帯3の場合と同様にNう。次いでこの加熱した金
属帯3aに対して生成品コイル12より片面合成樹脂積
層金属帯10を供給し、その合成樹脂面と金属帯3aと
を圧着ロール6により圧着する。圧着後は冷却装置9に
より冷却して積層金属帯14どし、テンションリール1
1に巻重る。Thereafter, this product coil 12 is placed on a reel 13 placed on the outlet side of the heating furnace 5 as shown in FIG. Set. Then, the metal band 3a is sent out from the metal band coil 1a in the same manner as described above and heated in the heating furnace 5. The heating temperature of the metal strip 3a by this heating furnace 5 is N, as in the case of the metal strip 3 described above. Next, a single-sided synthetic resin laminated metal strip 10 is supplied from a product coil 12 to the heated metal strip 3a, and the synthetic resin surface and the metal strip 3a are pressed together by a pressure roll 6. After crimping, the laminated metal strips 14 and the tension reel 1 are cooled by the cooling device 9.
Roll up to 1.
以上金属帯を素材として用いる場合にろいて説明したが
、切板な素材として用いる場合も同様に製造できるもの
である。また上記実施例の場合、合成樹脂としてはフィ
ルムを用いたが、圧着ロール6を取外して、押出機やカ
ーテンフロー塗装機などのように合成樹脂をフィルム状
に供給できる装置を配置し、これらにより合成樹脂を均
一に塗布するようにしてもよい。Although the above description has been made with reference to the case where a metal strip is used as the raw material, it can be manufactured in the same manner when a cut plate material is used. In the case of the above embodiment, a film was used as the synthetic resin, but the pressure roll 6 was removed and a device capable of supplying the synthetic resin in the form of a film, such as an extruder or curtain flow coating machine, was installed. The synthetic resin may be applied uniformly.
第1表は金属帯として厚さ0.2511111幅93Q
wの冷延鋼帯を、また合成樹脂としては厚さ250μの
ポリプロピレンフィルムを用いて、第1図、第2図に示
す工程に従って製造した本発明法による積層鋼板と、一
旦第1図に示す工程に従って片面合成樹脂積層金属帯の
生成品コイルを製造し、その後との生成品コイルを加熱
して合成樹脂を溶融させてその溶融した合成樹脂面に常
温の他の金属帯を圧着貼付けて製造した従来法による積
層鋼板の接着強度を示すものである。Table 1 shows the metal strip with a thickness of 0.2511111 and a width of 93Q.
A laminated steel plate according to the method of the present invention manufactured according to the process shown in FIGS. 1 and 2 using a cold-rolled steel strip of 250 μm and a polypropylene film with a thickness of 250 μm as the synthetic resin, and a laminated steel sheet as shown in FIG. According to the process, a product coil of a single-sided synthetic resin laminated metal strip is manufactured, and then the product coil is heated to melt the synthetic resin, and another metal strip at room temperature is crimped and pasted on the molten synthetic resin surface. This figure shows the adhesive strength of laminated steel plates made using the conventional method.
第 Ill
なお接着強度は製品より幅25■のサンプルを採取して
、その幅方向の切口を合成樹脂層より鋼板側に切開き、
その切開き部分を引張試験機のチャックにかませて未切
開〜き部分を剥離することにより測定した。To measure the adhesive strength, take a sample with a width of 25 cm from the product, cut the widthwise end of the sample from the synthetic resin layer to the steel plate side, and
Measurements were made by placing the incised portion in the chuck of a tensile testing machine and peeling off the uncut portion.
また剥離後のサンプルについて合成樹脂を観察した結果
、本発明法によるものには気泡は認められなかったが、
従来法によるものの場合微小気泡が認められた。In addition, as a result of observing the synthetic resin of the sample after peeling, no air bubbles were observed in the sample prepared by the method of the present invention, but
In the case of the conventional method, microbubbles were observed.
以上の如く、本発明は合成樹脂は加熱炉で金属板のみを
加熱し、その加熱した金属7板に対して炉外で合成樹脂
を供給して金属板を積層するようにしたのであるから、
合成樹脂には気泡は入らず、かつその表面が酸化される
ようなこともなり、シたがって接着強度の大きい製品を
得ることができる。As described above, in the present invention, only the metal plates are heated in a heating furnace, and the synthetic resin is supplied outside the furnace to the seven heated metal plates to laminate the metal plates.
There are no air bubbles in the synthetic resin, and the surface is not oxidized, so a product with high adhesive strength can be obtained.
【図面の簡単な説明】
添付図面は本発明の製造工程図で、第1図は生成品コイ
ルを得るまで、第2図は製品化工程を示す。
1.1a・・・金s帯コイル、2・・・ペイオフリール
、3.3a・・・金属帯、4・・・送りロニル、5・・
・加熱炉、6・・・圧着ロール、7・・・合成樹脂フィ
ル1のロール、8・・・合成樹脂フィルム、9・・・冷
却装置、10・・・片面合成樹脂積層金属帯、11・・
・テ/ショ/リール、12・・・生成品コイル、13・
・・リール、14・・・積層金属帯
特許出願人
日新製鋼株式会社
代理人
進藤 満BRIEF DESCRIPTION OF THE DRAWINGS The attached drawings are manufacturing process diagrams of the present invention, with FIG. 1 showing the process up to obtaining a product coil, and FIG. 2 showing the manufacturing process. 1.1a...Gold S band coil, 2...Payoff reel, 3.3a...Metal band, 4...Feed Ronil, 5...
- Heating furnace, 6... Pressing roll, 7... Roll of synthetic resin film 1, 8... Synthetic resin film, 9... Cooling device, 10... Single-sided synthetic resin laminated metal strip, 11.・
・Te/Sho/Reel, 12...Produced product coil, 13・
... Reel, 14 ... Laminated metal strip Patent applicant Mitsuru Shindo, representative of Nissin Steel Co., Ltd.
Claims (1)
の製造方法において、一方の金属板を加熱した後肢金属
板の片面に合成樹脂を塗布または貼付けてあらかじめ合
成樹脂積層金属板を製造し、その後加熱した他方の金属
板と前記合成樹脂積層金属板の合成樹脂層面を圧着して
合成樹脂を溶融させることにより2枚の金属板を積層す
ることを特徴とする積層金属板の製造方法。In a method for manufacturing a laminated metal plate in which two metal plates are laminated with a synthetic resin layer interposed therebetween, a synthetic resin laminated metal plate is manufactured in advance by coating or pasting a synthetic resin on one side of a hindlimb metal plate in which one of the metal plates is heated. A method for producing a laminated metal plate, characterized in that the two metal plates are laminated by pressing the other heated metal plate and the synthetic resin layer surface of the synthetic resin laminated metal plate to melt the synthetic resin. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57046564A JPS58163646A (en) | 1982-03-24 | 1982-03-24 | Manufacture of laminated metallic plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57046564A JPS58163646A (en) | 1982-03-24 | 1982-03-24 | Manufacture of laminated metallic plate |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS58163646A true JPS58163646A (en) | 1983-09-28 |
Family
ID=12750808
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP57046564A Pending JPS58163646A (en) | 1982-03-24 | 1982-03-24 | Manufacture of laminated metallic plate |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58163646A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6147258A (en) * | 1984-08-15 | 1986-03-07 | 大洋製鋼株式会社 | Method of joining metallic plate coated with thermoplastic resin |
-
1982
- 1982-03-24 JP JP57046564A patent/JPS58163646A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6147258A (en) * | 1984-08-15 | 1986-03-07 | 大洋製鋼株式会社 | Method of joining metallic plate coated with thermoplastic resin |
JPH0519453B2 (en) * | 1984-08-15 | 1993-03-16 | Taiyo Seiko Kk |
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