JPS58132518A - Preparation of decorative member - Google Patents
Preparation of decorative memberInfo
- Publication number
- JPS58132518A JPS58132518A JP1455682A JP1455682A JPS58132518A JP S58132518 A JPS58132518 A JP S58132518A JP 1455682 A JP1455682 A JP 1455682A JP 1455682 A JP1455682 A JP 1455682A JP S58132518 A JPS58132518 A JP S58132518A
- Authority
- JP
- Japan
- Prior art keywords
- pattern
- kneaded
- matrix
- matrix material
- heated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/24—Calendering
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は内装材に適した装飾材の製造方法に関し変化に
富んだ墨流し模様状の意匠性の高い装飾材の製造をその
目的とする。さらに本発明により天然大理石に極めて酷
似した模様の装飾材が得られるっ
従来より装飾性、重厚感、耐久性があるので天然大理石
が内装利として賞月されているが、高価で重く熱効率が
悪い。従って表面は大理石に似せた各種の合成樹脂内装
材が製造さｉまたが、これらの製造方法としては加熱捏
和状態の樹脂に粒状もしくはペレット状の模様材を散布
しカレンダーロール等で圧延する方法等が用いられ、で
きた。しかし、この方法によって現出される模様は樹脂
塊中に固体の模様材を分散させ圧延するものであるため
縦方向に流れ、または短かくちぎれたもので天然の大理
石の持つ広がりのある変化に富んだ模様は得られなかっ
た。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing a decorative material suitable for interior decoration materials, and its object is to produce a decorative material with a rich variety of suminagashi patterns and a high design quality. Furthermore, according to the present invention, it is possible to obtain a decorative material with a pattern that closely resembles that of natural marble.Natural marble is prized as an interior decoration material because it is more decorative, has a solid feel, and is more durable than conventional marble, but it is expensive, heavy, and has poor thermal efficiency. . Therefore, various synthetic resin interior materials with surfaces resembling marble are manufactured, but the manufacturing method for these is to sprinkle granular or pellet-like pattern materials on the heated and kneaded resin and then roll it with a calendar roll or the like. etc. were used and it was done. However, the pattern created by this method is created by dispersing solid pattern material in a resin mass and rolling it, so it flows vertically or is broken into short pieces, giving rise to the wide variation of natural marble. No rich pattern was obtained.
本発明は上記問題点を解決し、とくに液状模様材の流動
によって生ずる模様によって天然大理石に酷似した内装
材を提供するものであり、熱可塑性樹脂マトリックス材
組成物を軟化するまで加熱捏和して加熱同化可能な液状
模様材を付与し、さらに液状模様材がマトリックス材と
同一化しない程度に捏和し固化した模様材をマトリック
ス材中に散在させた後、得られた塊状物をシートに形成
することを特徴とする特許の製造方法をその要旨とする
。The present invention solves the above problems and provides an interior material that closely resembles natural marble due to the pattern created by the flow of a liquid pattern material. A liquid pattern material that can be assimilated by heating is applied, and the liquid pattern material is kneaded and solidified to the extent that it does not become the same as the matrix material, and the solidified pattern material is scattered in the matrix material, and then the resulting lump is formed into a sheet. The gist is a patented manufacturing method characterized by:
以下図面に基づいて本発明の詳細な説明する。The present invention will be described in detail below based on the drawings.
第１図は本発明実施の工程図である。１はマトリックス
材、２は液状模様材である。マトリックス材１は塩化ビ
ニル、塩化ビニリデン、アクリル酸またはメタアクリル
酸のエステル、オレフィンの単独および共重合体、エチ
レン−酢酸ビニル共重合体、その他力レンダ−加工可能
な公知の熱可塑性樹脂に可塑剤、安定剤、充填剤をカレ
ンダー加工可能な程度に配合したものである。なお、充
填剤は透明もしくは半透明な製品が要求される場合はで
きるだけ配合しない。FIG. 1 is a process diagram for implementing the present invention. 1 is a matrix material, and 2 is a liquid pattern material. Matrix material 1 includes vinyl chloride, vinylidene chloride, esters of acrylic acid or methacrylic acid, olefin homopolymers and copolymers, ethylene-vinyl acetate copolymers, and other known thermoplastic resins that can be force-rendered with plasticizers. , stabilizers, and fillers are blended to the extent that it can be calendered. Note that if a transparent or translucent product is required, fillers are not added as much as possible.
液状模様材は最初は液状であって後に加熱により固化可
能でなければならない。液状模様材としては着色ｐｖｃ
ペーストあるいは着色されたアクリル酸、メタアクリル
酸またはこれらのエステルモノマーに重合開始剤を配合
したもの、アクリル系樹脂ペイントが望ましい。模様材
をｐｖｃで作製するときｐｖｃ樹脂１００部に対して可
塑剤は１０〜１００重量部配合され、他 ３−
に顔料、安定剤、充填剤等を配合してもよい。The liquid pattern material must be initially liquid and capable of later solidification by heating. Colored PVC as a liquid pattern material
Pastes or colored acrylic acid, methacrylic acid or ester monomers thereof mixed with a polymerization initiator, and acrylic resin paints are desirable. When a pattern material is made of PVC, 10 to 100 parts by weight of a plasticizer is blended with 100 parts of PVC resin, and pigments, stabilizers, fillers, etc. may also be blended.
・ 液状模様材は５００〜ａｏｏｏｏｃｐｓ 範囲内
の適当な粘度であることが望捷しく粘度が高過ぎても低
過ぎても模様の意匠性は乏しいものになる。- It is desirable that the liquid pattern material has an appropriate viscosity within the range of 500 to aoooocps; if the viscosity is too high or too low, the design of the pattern will be poor.
３はバンバリーミキサ−である。マトリックス材１組成
物は適当な塊状になるまでバンバリ−ミキサー３で加熱
捏和される。マトリツクス相１が軟化した状態で液状模
様材２をパンバリ。3 is a Banbury mixer. The matrix material 1 composition is heated and kneaded in a Banbury mixer 3 until it becomes a suitable mass. While the matrix phase 1 is softened, the liquid pattern material 2 is punched.
ミキサー内に投入する。液状模様材２はマトリックス材
１とともにバンバリーミキサ−３中にてさらに１分以内
捏和される。Pour into mixer. The liquid pattern material 2 is further kneaded together with the matrix material 1 in the Banbury mixer 3 for less than 1 minute.
模様材は捏和中にマトリックス拐ｌ中の空隙に浸透して
次いでバンバリーミキサ−により散在させられ、結果と
して加熱されて固化さねるのである。模様材はすみずみ
才で行きわたり、液状模様材の粘度を調節することによ
って所望の広がりの雲形模様域が得られる。寸だバンバ
リーミキザー中に投入されたマトリックス祠糾成物はバ
ンバリーミキサーによって加熱捏和され ４−
ることによって塊状物が序々に大きくなるが、適度の塊
状物の大きさを選択することにより立体的な広がりをも
つ繊細な模様が得られる。The pattern material penetrates into the voids in the matrix during kneading and is then dispersed by a Banbury mixer, resulting in heating and solidification. The pattern material spreads all over the place, and by adjusting the viscosity of the liquid pattern material, a cloud-shaped pattern area with a desired spread can be obtained. The matrix paste product put into the Banbury mixer is heated and kneaded by the Banbury mixer, so that the lumps gradually become larger, but by selecting an appropriate size of the lumps, it becomes three-dimensional. A delicate pattern with a wide range of colors can be obtained.
マトリックス月１に液状模様材２が投入されてから模様
羽がマトリックス制と完全に均一化してしまわない程度
に短時間加熱捏和しなければならない。捏和時間が長過
ぎると完全均一化し雲形模様域が消滅し、樹脂塊状物全
体が不鮮明な色になる。反対に捏和時間が短かいと最終
的に得られる装飾材は変化の乏しい不均一なものが得ら
れる。After the liquid pattern material 2 is added to the matrix material 1, it must be heated and kneaded for a short time to prevent the pattern from becoming completely uniform with the matrix material. If the kneading time is too long, the resin becomes completely homogeneous, the cloud pattern area disappears, and the entire resin mass becomes an indistinct color. On the other hand, if the kneading time is short, the final decorative material obtained will be non-uniform with little variation.
バンバＩＪ −ミキサー８から排出された塊状物はミル
ロール４により所望の厚さに調整され、カッター５にて
適当な長さに切断される。切断された板状装飾材６はコ
ンベアー７によって搬送され、プレス機８．８”に上り
加圧されて表面を平滑にされる。板状装飾材は所望によ
りさらにスリッター（図示せず）により厚み方向に切断
されてもよい。Bamba IJ - The lump discharged from the mixer 8 is adjusted to a desired thickness by a mill roll 4, and cut into an appropriate length by a cutter 5. The cut plate-shaped decorative material 6 is conveyed by a conveyor 7, goes up to a press machine 8.8", and is pressurized to smooth the surface. If desired, the plate-shaped decorative material is further reduced in thickness by a slitter (not shown). It may be cut in the direction.
第２図は本発明装飾材の外観図であり、６は上記の板状
装飾材である。９．９１は雲形模様域、１０はマトリッ
クス材ｌを成型することにより得られたマトリックスで
ある。固化され変形された模様材はシート化された後雲
形模様域としてほぼ等しく装飾材中に散在している。FIG. 2 is an external view of the decorative material of the present invention, and 6 is the above plate-shaped decorative material. 9.91 is a cloud-shaped pattern area, and 10 is a matrix obtained by molding matrix material 1. After the solidified and deformed pattern material is formed into a sheet, it is scattered almost equally throughout the decorative material as cloud-shaped pattern areas.
マトリックス１０に充填剤を多量に配合した不透明な場
合でも装飾材表面には従来のペレット状模様材を混合し
て圧延した方法に比較して変化に富んだ模様が得られる
うえ、特にマトリン１′
る雲形模様域−が透視でき、顕著な立体感が得られる。Even if the matrix 10 is opaque and contains a large amount of filler, a more varied pattern can be obtained on the surface of the decorative material compared to the conventional method of mixing and rolling a pellet pattern material. The cloud-shaped pattern area can be seen through, giving a remarkable three-dimensional effect.
本発明装飾材はマ） ＩＪソックス中の空隙に硬化可能
な液状模様材が浸透して固化し、次いで混練され模様拐
が力を受けて変化することにより雲形模様域はマトリッ
クス材中に均一に散在し、かくて繊細で変化に富んだ墨
流し模様が得られる。The decorative material of the present invention has a) hardenable liquid pattern material that penetrates into the voids in the IJ sock and solidifies, and then is kneaded and the pattern pattern changes under force, so that the cloud-shaped pattern area is uniformly formed in the matrix material. Scattered, thus creating a delicate and varied suminagashi pattern.
最初模様拐が着色チップ等の固体があるとどうしても模
様が単調になり、これに反し本発明装飾材では付与され
た液状模様材に基づく墨流し状の繊細で変化に富んだ模
様が得られて意匠性が一段と向上する。とくにマトリッ
クスを透明捷たは半透明にすることによりマトリックス
深部の模様が透視でき、さらに立体的で深みのある模様
が得られ、この結果天然大理石の石目模様に酷似させる
ことができる。If there is a solid material such as a colored chip in the initial pattern, the pattern will inevitably become monotonous.On the other hand, with the decorative material of the present invention, a delicate and varied pattern similar to suminagashi can be obtained based on the liquid pattern material applied, resulting in a design. Sexuality further improves. In particular, by making the matrix transparent or translucent, the pattern deep within the matrix can be seen through, resulting in a three-dimensional and deep pattern that closely resembles the grain pattern of natural marble.
本発明装飾材は雲形模様域がマトリックスの全厚みにわ
たって均等に分散しており変化に富んだ模様が得られ、
摩耗により模様が消滅しない。また天然大理石に比較し
て安価で軽く熱効率の良い省エネルギータイプなので高
層建築物内装材として多用できる。In the decorative material of the present invention, the cloud-shaped pattern area is evenly distributed over the entire thickness of the matrix, resulting in a richly varied pattern.
The pattern will not disappear due to wear. It is also cheaper, lighter, and more energy efficient than natural marble, making it a versatile material for the interior of high-rise buildings.
本発明により大理石に類似させた装飾材はもちろん、そ
の他の意匠性の高い墨流し模様の装飾利も製造すること
ができる。According to the present invention, not only decorative materials resembling marble, but also other highly designed decorative materials with suminagashi patterns can be manufactured.
実施例１
配合Ａからなるマトリックス材組成物６ｏＫｇをバンバ
リーミキサ−に投入して１８５°Ｃで４分間加熱捏和す
る。Example 1 6 kg of matrix material composition consisting of Formulation A was put into a Banbury mixer and heated and kneaded at 185°C for 4 minutes.
配合Ａ ＰＶＣ（重合度８００） １００重量部
ＤＯＰ
２４ ＃エポキシ系可塑剤 ２ ”
錫系安定剤 ２ 〃顔料
１〃
その後配合Ｂの組成物を予備混練した液状模様材をマト
リックス材に対して１重量係付与しさらに７秒同温度で
捏和を続はバンバＩＪ ＋ ミキサーより排出する。Blend A PVC (degree of polymerization 800) 100 parts by weight DOP
24 #Epoxy plasticizer 2”
Tin-based stabilizer 2 Pigment
1. Then, 1 weight of liquid pattern material prepared by pre-mixing the composition of Formulation B is applied to the matrix material, kneaded at the same temperature for another 7 seconds, and then discharged from the Bamba IJ + mixer.
配合Ｂ ＰＶＣ（重合度１１００） １’００重量
部ＤＯＰ
４８ ＃エポキシ系可塑剤 ３ 〃錫
系安定剤 １５ 〃顔料
４〃
模様材は付与されて加熱捏和中に固化する。Blend B PVC (degree of polymerization 1100) 1'00 parts by weight DOP
48 #Epoxy plasticizer 3 Tin stabilizer 15 Pigment
4. The pattern material is applied and solidified during heating and kneading.
バンバリーミキサ−より排出された塊状物はミルロール
により４ ｍｍの均一厚さのシートにし、得られた／−
トを９０ｒｒｎ長さに切断して平版プレスで加圧する。The lumps discharged from the Banbury mixer were made into a sheet with a uniform thickness of 4 mm using mill rolls, and the obtained /-
The sheet was cut into a length of 90 rrn and pressed using a lithographic press.
平滑な表面の最終製品がｍら７− れる。The final product with a smooth surface is It will be done.
実施例２
実施例１のマトリックス材のＰｖＣをエチレン−酢酸ビ
ニルコポリマーに液状模様材を配合Ｃに変更し、あとは
実施例１と同様に装飾材を作製する。Example 2 A decorative material is produced in the same manner as in Example 1 except that PvC of the matrix material of Example 1 is changed to ethylene-vinyl acetate copolymer and the liquid pattern material is changed to Blend C.
配合Ｃメタアクリル酸メチルモノマー １００重量
部ラジカル開始剤（Ｂ、Ｐ、Ｏ） ０．５
＃顔料 ４〃
実施例３
実施例１の模様材をポリアクリル酸メチル系のペイント
とし、あとは実施例１と同様にして装飾板を得る。Formulation C Methyl methacrylate monomer 100 parts by weight Radical initiator (B, P, O) 0.5
#Pigment 4 Example 3 A decorative board is obtained in the same manner as in Example 1 except that the pattern material in Example 1 is a polymethyl acrylate paint.
実施例１〜３において大理石に酷似した模様の広がりの
ある内装材が得られる。In Examples 1 to 3, interior materials with a spreading pattern that closely resembles marble are obtained.
第１図は本発明実施工程図、第２図は本発明装飾材であ
る。
ｌはマドＩＪツクス拐、２は液状模様材、３はバ／バＩ
Ｊ Ｓキサ−１９は雲形模様域である。
以 上
８−
％１図
箱２図FIG. 1 is a process diagram for implementing the present invention, and FIG. 2 is a decorative material of the present invention. l is mud IJ tuxedo, 2 is liquid pattern material, 3 is bar/ba I
JS Kisa-19 is a cloud pattern area. Above 8- %1 figure box 2 figure
Claims (1)
で加熱捏和して加熱固化可能な液状模様材を付与し、さ
らに液状模様材がマトリックス材と同一化しない程度に
捏和し、固化した模様材をマトリックス材中に散在させ
５た後、得られた塊状物をシートに形成することを特徴
とする装飾材の製造方法。 ２、 マトリックス材が透明または半透明である特許請
求の範囲第１項の装飾材の製造方法。[Scope of Claims] 1. A thermoplastic resin matrix material composition is heated and kneaded until softened to provide a heat-hardened liquid pattern material, and further kneaded to an extent that the liquid pattern material does not become the same as the matrix material. A method for producing a decorative material, which comprises: scattering the solidified pattern material in a matrix material, and then forming the resulting lump into a sheet. 2. The method for producing a decorative material according to claim 1, wherein the matrix material is transparent or translucent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1455682A JPS58132518A (en) | 1982-02-01 | 1982-02-01 | Preparation of decorative member |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1455682A JPS58132518A (en) | 1982-02-01 | 1982-02-01 | Preparation of decorative member |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58132518A true JPS58132518A (en) | 1983-08-06 |
| JPS6238127B2 JPS6238127B2 (en) | 1987-08-17 |
Family
ID=11864418
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1455682A Granted JPS58132518A (en) | 1982-02-01 | 1982-02-01 | Preparation of decorative member |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS58132518A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63251497A (en) * | 1987-04-08 | 1988-10-18 | Kawasaki Steel Corp | Method of purifying gas mainly composed of carbon monoxide |
| KR100851674B1 (en) * | 2002-06-20 | 2008-08-13 | 주식회사 케이아트텍 | An apparatus of manufacturing for accessory materials |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01168418A (en) * | 1987-12-25 | 1989-07-03 | Mitsubishi Pencil Co Ltd | Injection molding die |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS50112456A (en) * | 1974-02-15 | 1975-09-03 |
-
1982
- 1982-02-01 JP JP1455682A patent/JPS58132518A/en active Granted
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS50112456A (en) * | 1974-02-15 | 1975-09-03 |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63251497A (en) * | 1987-04-08 | 1988-10-18 | Kawasaki Steel Corp | Method of purifying gas mainly composed of carbon monoxide |
| KR100851674B1 (en) * | 2002-06-20 | 2008-08-13 | 주식회사 케이아트텍 | An apparatus of manufacturing for accessory materials |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6238127B2 (en) | 1987-08-17 |
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