JPH1158442A - Insert molding method by force fitting - Google Patents

Abstract

PROBLEM TO BE SOLVED: To mold a through-insert by force fitting by using an insert work and extruding excessive resin out of a cavity. SOLUTION: A receiving hole and a setting hole 11 for an insert work 6 are formed facing each other on both mold faces of a cavity 3 formed by mold closing a fixed mold 1 and a movable mold 2. A receiving member 8 is inserted movably forward and backward in the receiving hole. A pressing member 12 is inserted movably forward and backward in the setting hole 11. The insert work 6 is inserted into the setting hole 11 on a pressing member front section and set in the standby state outside the cavity. Resin of given amount is injected into the cavity 3 in the state of moving forward and positioning the receiving member 8 on a mold face. While resin 20 is still provided with fluidity, the insert work 6 is force fitted by the pressing member 12. The insert work 6 is inserted through to a site where a work end 6a is stored in the receiving hole together with punched resin 21 to complete the inserting operation.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an insert molding method for integrally molding an insert work such as a metal product and a resin in a mold by press-fitting the insert work.

[0002]

In the usual insert molding, an insert work is inserted in a cavity of a mold in advance, a resin is injected and filled into the cavity, and a part of the insert work is embedded in the resin. I am trying. If the insert work allows the resin to penetrate through the gear or wheel shaft, hold both ends of the insert work on the opposing mold surface and insert the insert work so that it is positioned across the cavity. I have.

In such insert molding, since the insert work is positioned laterally with respect to the direction of flow of the resin in the cavity, the flow of the resin is divided by the insert work and then merges. Not only does it cause damage to the appearance of the molded product, but also has a problem in impact strength.

[0004] As a solution to the weld in the insert molding, it is conceivable that after the resin is injected and filled into the cavity, the insert work is pressed into the resin and penetrated while the resin is kept in a fluid state. However, in order to penetrate the insert work into the resin filled in the cavity, the resin corresponding to the volume of the insert portion must be pushed out of the cavity as a surplus, and even if the penetration is performed by pushing out the resin, Excessive compression of the resin due to the pressing force at that time causes pressure to remain in the molded product, which tends to cause cracks and cracks.

SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and has as its object to solve the problem of insert molding in which an insert work is previously inserted into a cavity, in which an insert work is press-fitted into a resin in a cavity. Even so, it is an object of the present invention to provide a new insert molding method capable of extruding an excessive amount of resin from a cavity by an insert work itself.

[0006]

SUMMARY OF THE INVENTION According to the present invention, there is provided an insert work receiving hole and a set hole provided on both mold surfaces of a cavity formed by closing a fixed die and a movable die. A receiving member is provided in the receiving hole so as to be able to advance and retreat, while a pressing member is provided in the setting hole so as to be able to advance and retreat, an insert work is inserted into the setting hole in the front part of the pressing member, and the standby is made outside the cavity. A predetermined amount of resin is injected into the cavity in the state where it is moved forward, and the insert work is pressed into the cavity by the pressing member while the resin has fluidity, and the tip of the work fits in the receiving hole together with the punched resin. Inserting is performed by penetrating the insert work up to this point.

Further, according to the present invention, in some cases, the amount of resin in the cavity is limited to such an extent that the resin secondarily fills the cavity by press-fitting the insert work, and furthermore, a pressing member for press-fitting the insert work. The forward movement and the backward movement of the receiving member are synchronized to suppress a substantial increase in the resin pressure in the cavity due to press-fitting.

In the insert molding by press-fitting, since the insert work is press-fitted after injecting the resin, no weld is generated by the insert work, and the amount of resin corresponding to the volume of the insert portion is determined as a surplus. Therefore, the problem due to the residual pressure is also solved. Further, by limiting the amount of resin in the cavity, the influence of an excessive pressing force on the resin is reduced, and the molded product is excellent in strength.

[0009]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS In the drawings, the halves of a mold capable of simultaneously injecting a molten resin into a pair of cavities via a hot runner are omitted, wherein 1 is a fixed mold and 2 is a movable mold. A cavity 3 for forming a wheel is recessed in the ring surface.

A sprue 4 connected to a runner on the parting surface is bored in the fixed mold 1, and a nozzle 5a of an injection device 5 is in contact with a gate of the sprue 4.
A receiving hole 7 whose inner diameter is slightly larger than the outer diameter of the shaft-shaped insert work 6 is formed in the center of the parting surface facing the cavity 3. A receiving member 8 having the same diameter as that of the receiving member 8 is provided so as to be movable forward and backward by being connected to a piston 10 of a hydraulic cylinder 9 provided in a fixed die behind the receiving hole 7.

A set hole 11 for the insert work 6 is bored in the center of the cavity 3 inside the movable die 2 so as to face the receiving hole 7, and a pressing member 12 is provided in a rear portion of the set hole 11. Is inserted to move forward and backward. At the rear end of the pressing member 12, a projecting rod 14
The protruding plate 15 which moves forward and backward is in contact.

Reference numeral 16 denotes a runner protruding pin provided in the movable mold so as to be movable forward and backward, 17 denotes a runner protruding plate at the rear end of the protruding pin,
18 is a fixed board.

In the insert molding using the mold, first, the pressing member 12 is retracted, and the insert work 6 is inserted into the front set hole 11 from the inside of the cavity until the end face becomes the same as the mold surface. Keep outside waiting.

Next, after the movable mold 2 is moved forward toward the fixed mold 1 to close and close the mold, the molten resin is injected into the mold from the injection device 5 which has nozzle-touched the sprue gate of the fixed mold 1. . At this time, the receiving member 8 is positioned on the mold surface so as to prevent the molten resin from entering the receiving hole 7 and is closed. This closing is performed by the hydraulic cylinder 9 so that the receiving member 8 does not recede due to the resin pressure. Therefore, the molten resin flows from the sprue 4 through the runner into the cavity 3 to be filled.

When the injection of the resin into the cavity 3 is completed, the projecting rod 14 is immediately moved forward to move the pressing member 12 forward via the projecting plate 15, and the front insert work 6 is pushed out to the cavity side. . Simultaneously with the pushing operation, the receiving member 8 located on the mold surface on the fixed mold side moves backward together with the piston 10 to release the hydraulic cylinder 9 from maintaining the closed state so that the receiving hole 7 is opened.

The resin 20 injected into the cavity 3 forms a skin layer immediately upon contact with the mold surface being cooled, and the skin layer increases in thickness to form a solidified layer. Since it is a poor conductor against heat, it takes time for the whole to solidify, and the central part is in a high temperature state and has fluidity. Is required. This is because the flow region in the resin 20 is narrowed due to the increase in the insertion amount and the increase in the solidified layer with the passage of time, so that the press-fitting requires more force than at the start of insertion.

However, when the receiving hole 7 is opened on the mold surface of the insert work 6, the pressing resistance against the work tip surface is reduced, and press-fitting becomes extremely easy.
As shown in FIG. 7, the work tip 6a and the resin 21 pressed and punched by the tip end face enter the receiving hole 7, and the insert work 6 penetrates the resin 20 to be a molded product.

In the insert molding by such press-fitting, the insert work 6 is inserted into the cavity 3 after the resin is injected.
And the insert work 6 penetrates the resin 20 forming the molded product, so that the insert work 6 does not hinder the flow of the resin 20 in the cavity.
Therefore, an insert-molded article without welds can be obtained. Press-fitting is performed using the insert work 6 and the resin 2 at the tip end surface.
1. Since it is performed under the movement of the receiving member 8 in the same direction,
There is almost no increase in the resin pressure in the cavity, and a decrease in the strength of the insert molded product due to the residual pressure is prevented.

If it is necessary to further reduce the effect of the residual pressure on the insert molding, the cavity 3
The injection of the resin 20 into the cavity 3 is not performed until the cavity 3 is completely filled as in ordinary injection molding, and the amount of the resin 20 is only required to fill the cavity 3 secondarily. The reference is an amount obtained by subtracting the volume equivalent of the insert portion from the cavity volume. However, in practice, there is a certain difference depending on the volume, volume or resin.

Finally, the insert work 6 is made of the resin 2
However, the pressure on the resin 20 and its reaction force until the completion of the filling are completely filled with the cavity and the reaction force is relatively small between the insert work 6 and the flowing portion. Since the movement is reduced, the influence of press-fitting on the resin 20 in the cavity is small, so that not only the displacement of the insert work 6 but also the internal distortion of the resin hardly occurs.

When the pressure is maintained by the injection device 5 after the completion of the insert, and after the cooling, the movable mold 2 is moved backward together with the movable platen 13 to open the mold.
The tip of the insert work 6 comes out of the receiving hole 7.
In some cases, the resin 21 may be extruded and discharged at the same time, and the receiving member 8 may reclose the receiving hole 7.

Also, molded products such as an insert molded product and a runner in the cavity are released from the fixed mold 1. Of these molded products, the insert molded product in the cavity is protruded through the insert work 6 by the forward movement of the pressing member 12 again, and the runner is protruded by the forward movement of the runner protruding pin 16. All of these projecting operations are performed by the operation of the projecting pins 14.

[Brief description of the drawings]

FIG. 1 is a view in which a half of a mold used for carrying out a pressure holding method in insert molding according to the present invention is omitted, and is an explanatory view showing a state in which a resin is injected into a cavity.

FIG. 2 is an explanatory view after press-fitting an insert work.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Fixed type 2 Movable type 3 Cavity 4 Sprue 5 Injection device 5a Nozzle 6 Insert work 6a Work tip 7 Receiving hole 8 Receiving member 9 Hydraulic cylinder 10 Piston 11 Set hole 12 Pressing member 20 Resin 21 Punched resin

Claims (3)

[Claims] 1. A receiving hole and a setting hole for an insert work are provided on both mold surfaces of a cavity formed by closing a fixed die and a movable die, and a receiving member is provided in the receiving hole so as to be able to advance and retreat. On the other hand, a pressing member is provided in the setting hole so as to be able to advance and retreat, an insert work is inserted into the setting hole in the front part of the pressing member to wait outside the cavity, and the receiving member is positioned in the cavity with the receiving member advanced to the mold surface. Injecting a fixed amount of resin, press-fitting the insert work into the cavity with a pressing member while the resin has fluidity, and inserting the insert work into the receiving hole together with the punched-out resin until the end of the work fits into the receiving hole. Insert molding method by press fitting. 2. The insert molding method according to claim 1, wherein the amount of the resin in the cavity is limited to such a degree that the resin fills the cavity secondarily by press-fitting the insert work. 3. The method according to claim 1, wherein a forward movement of the pressing member for press-fitting the insert work and a retreating movement of the receiving member are synchronized to suppress a substantial rise in resin pressure in the cavity due to the press-fitting. The insert molding method by press-fitting according to claim 1 or 2.